CN103507410A - Production management system of corrugated case printing press - Google Patents

Production management system of corrugated case printing press Download PDF

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Publication number
CN103507410A
CN103507410A CN201310424313.5A CN201310424313A CN103507410A CN 103507410 A CN103507410 A CN 103507410A CN 201310424313 A CN201310424313 A CN 201310424313A CN 103507410 A CN103507410 A CN 103507410A
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China
Prior art keywords
printing machine
controller
production management
management system
printing press
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CN201310424313.5A
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Chinese (zh)
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CN103507410B (en
Inventor
张惠忠
卢思满
陈保华
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Tianjin Dan Sheng Packing Co., Ltd.
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Tat Seng Packaging (Suzhou) Co Ltd
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  • Time Recorders, Dirve Recorders, Access Control (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

The invention provides a production management system of a corrugated case printing press. According to the production management system, a set of home-made production management control system is additionally arranged on a common corrugated case printing press. The production management system comprises a photoelectric sensor, a rotation speed detection sensor and a PLC. The photoelectric detection sensor, the rotation speed detection sensor and the PLC are connected. The PLC is connected with a PC controller which is further connected with an ERP server and a display device. Through the photoelectric detection sensor and the rotation speed detection sensor arranged on the printing press, the sensors can detect work conditions of the printing press in real time, accurate real-time work data of the printing press can be obtained, so that the speed, the paper inlet speed and preparation time and other parameters of the printing press can be calculated, real-time effective data are supplied for a manager, and the manager can effectively manage production of the printing press. Meanwhile, operators can know the work condition of the printing press through the display device and can conveniently improve technologies, and work efficiency is improved.

Description

Corrugated paper box printing machine production management system
Technical field
The present invention relates to printer field, particularly relate to a kind of management system of producing for corrugated paper box printing machine.
Background technology
Corrugated paper box printing machine is routine, the common machines of a kind of printing word and image, modern printing machine generally by locing up, inking, impression ,Shu Zhideng mechanism form.Its operation principle is: the writings and image that first will print is made resin or rubber convex forme, be contained on the roller of printing machine, then the inking wheel by printing machine is coated on the place that has writings and image on forme, directly be transferred on cardboard again, thereby copy the printed matter identical with forme.
In the process of press printing corrugated board, every batch of order all needed equipment to adjust before producing, only have the cardboard of working as to enter Zhang Sudu, surpass the minimum speed of a motor vehicle of printing machine, and continue for some time, just can assert that this order formally produces beginning, from a upper order, be accomplished to next order and formally start to produce and become during this period of time time.Mostly the time of printing machine is to be undertaken by hand-timed mode at present, very inaccurate, production management personnel are also difficult to obtain the correct production capacity of accurate statistics and every printing machine, once go wrong, also be difficult to the production status of every printing machine to assess, or actually plant issue operating personnel technical ability problem causes puzzlement to production management.
The same operator for printing machine, due to not corresponding demonstration on printing machine, producers are also difficult to understand every printing machine integral production situation, a lot of data in production process are all that the mode by manual time-keeping, complicate statistics obtains, and are so also unfavorable for the raising of production efficiency and the in-depth of internal pair production management.
Summary of the invention
The shortcoming of prior art in view of the above, the corrugated paper box printing machine production management system that the object of the present invention is to provide a kind of producers' of being convenient to management, can effectively enhance productivity.
For achieving the above object and other relevant objects, the present invention is on common corrugated paper box printing machine, install a set of homemade production management and control system additional, it comprises: photoelectric sensor, described photoelectric sensor is fixed on printing machine cardboard import department, and described photoelectric sensor enters a signal for detection of printing machine cardboard; Rotating speed detecting sensor, described rotating speed detecting sensor is for detection of the rotating speed of printing machine CD-ROM drive motor; PLC controller, described photoelectric testing sensor, rotating speed detecting sensor are connected with described PLC controller; PC controller, described PLC controller is connected with described PC controller, and described PC controller is also connected with the ERP server that stores sequence information; Display unit, described display unit is connected with described PC controller; Described PLC controller can calculate printing machine cardboard according to the feedback signal of photoelectric sensor, rotating speed detecting sensor and enter Zhang Sudu and carry out data communication with described PC controller, and described PC controller carries out data communication and calculating for described ERP server.
Preferably, described rotating speed detecting sensor is a proximity transducer, and described proximity transducer is fixed on a side of described CD-ROM drive motor, on described CD-ROM drive motor, responds to iron plate.
Preferably, described rotating speed detecting sensor is a proximity transducer, and described proximity transducer is fixed on a side of described CD-ROM drive motor, on described CD-ROM drive motor, responds to iron plate.
Preferably, described display unit is a LED display board.
Preferably, described LED display board is fixed on printing machine top.
Preferably, described PLC controller is also connected with a position sensor, and whether described position sensor puts in place for detection of printing machine board.
Preferably, in described PLC controller, be provided with the timer that base is 0.1ms for the moment.
Preferably, described PC controller is the industrial computer with touch screen, and described PC controller is fixed on printing machine.
As mentioned above, corrugated paper box printing machine production management system of the present invention has following beneficial effect: this management system is provided with photoelectric sensor, rotating speed detecting sensor on printing machine, by sensor, can to the working condition of printing machine, detect in real time, so just can obtain point-device printing machine real-time working data, thereby can calculate printing machine the speed of a motor vehicle, enter the parameters such as Zhang Sudu, time, can, for manager provides real-time active data, be convenient to manager the production of printing machine is effectively managed; Operating personnel also can understand the working condition of operated printing machine by display unit simultaneously, and convenient operation personnel carry out technological improvement, increase work efficiency.And whole repacking, with low cost, only more than ten thousand yuan, can be generalized to completely on all carton press of the industry.
Accompanying drawing explanation
Fig. 1 is the installation of sensors schematic diagram of the embodiment of the present invention.
Fig. 2 is the system block diagram of the embodiment of the present invention.
Element numbers explanation
1 printing machine
2 CD-ROM drive motors
3 photoelectric sensors
4 approach switchs
5 PC controllers
6 PLC controllers
7 ERP servers
8 LED display boards
The specific embodiment
By particular specific embodiment explanation embodiments of the present invention, person skilled in the art scholar can understand other advantages of the present invention and effect easily by content disclosed in the present specification below.
Refer to Fig. 1,2.Notice, the structure that this description institute accompanying drawing illustrates, ratio, size etc., equal contents in order to coordinate description to disclose only, for person skilled in the art scholar, understand and read, not in order to limit the enforceable qualifications of the present invention, therefore the technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionate relationship or size, not affecting under the effect that the present invention can produce and the object that can reach, all should still drop on disclosed technology contents and obtain in the scope that can contain.Simultaneously, in this description, quote as " on ", the term of D score, " left side ", " right side ", " centre " and " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under without essence change technology contents, when being also considered as the enforceable category of the present invention.
As shown in Figure 1, 2, the invention provides a kind of corrugated paper box printing machine production management system, this system comprises a photoelectric sensor 3, photoelectric sensor 3 is fixed on the cardboard import department of printing machine 1, photoelectric sensor 3, for detection of a signal that enters that detects printing machine cardboard, so just can be determined the number of press printing cardboard.On printing machine 1, be also provided with a rotating speed detecting sensor, use rotating speed detecting sensor to be used for detecting the rotating speed of CD-ROM drive motor 2 on printing machine 1.As a kind of preferred embodiment, rotating speed detecting sensor can be selected approach switch 4, approach switch 4 is fixed on a side of CD-ROM drive motor 2, the rotating shaft of CD-ROM drive motor 2 is provided with an induction iron plate, the every rotation of CD-ROM drive motor 2 once, approach switch 4 just can sense induction iron plate once, and sends feedback signal.
Photoelectric sensor 3, approach switch 4 are all connected with a PLC controller 6, are provided with a timer in PLC controller 6, and as a kind of optimal way, the time base of timer is 0.1ms, can effectively improve the accuracy of timing like this.PLC controller can calculate according to the time interval of 4 two feedback signals of approach switch the rotating speed of CD-ROM drive motor.Feedback signal by photoelectric sensor 3 can calculate the time difference that front and back two pieces of paper plate enters to open, and then can draw the Zhang Sudu that enters of cardboard.After a upper order completes, by PLC controller, detect the Zhang Sudu that enters of cardboard, when cardboard enters Zhang Sudu over the minimum speed of a motor vehicle of printing machine regulation and continues for some time, assert that printing machine can formally produce to adjust this order, preparation finishes, so just can accurately calculate printing machine this time.PLC controller 6 is also connected with a position sensor, and whether this position sensor puts in place for detection of printing machine board.
PLC controller 6 is connected with PC controller 5, and PLC controller 6 can carry out data communication with PC controller 5.The ERP server 7 of PC controller 5 Hai Yu printing houses connects, and in ERP server 7, stores sequence information, and PC controller 5 also can carry out exchanges data with ERP server 7.PC controller 5 can be selected with the industrial computer of touch screen and be fixed on printing machine 1, and convenient operation personnel operate like this.PLC controller 6 can send to PC controller 5 by information such as printing machine board position, rotating speed, paper feeding speed, a fast information, board duties, and PC controller 5 can enter Zhang Sudu, cardboard according to sequence information and cardboard and enter extensometer and calculate the performance of order, the information such as performance not.Order completion data write back database, for report program generating report forms, make manager have one to understand clearly to the working condition of every printing machine, operating efficiency.
PC controller 5 is also connected with a display unit, considers the production environment in workshop, and display unit 8 can be selected the LED display board 8 of giant-screen, and LED display board 8 is fixed on the top of printing machine 1, can convenient operation personnel watch like this.The information exchange that PC controller 5 can send PLC controller 6 is crossed LED display board 8 and is shown, the main information showing comprises that the instant speed of a motor vehicle, this residue number, this time, this day produce the parameters such as total number, total down time of this day, this bu production capacity, this per day time, and operating personnel just can pass through the working condition of the operated printing machine of LED display board 8 understandings like this.
This corrugated paper box printing machine management system is provided with photoelectric sensor, rotating speed detecting sensor on printing machine, by sensor, can to the working condition of printing machine, detect in real time, so just can obtain point-device printing machine real-time working data, thereby can calculate printing machine the speed of a motor vehicle, enter the parameters such as Zhang Sudu, time, can make manager have a gem-pure understanding to the working condition of every printing machine, operating efficiency, can, for manager provides real-time active data, be convenient to manager the production of printing machine is managed and added up; Operating personnel also can understand the working condition of operated printing machine by display unit simultaneously, and convenient operation personnel carry out technological improvement, increase work efficiency.So the present invention has effectively overcome various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.

Claims (7)

1. a corrugated paper box printing machine production management system, is characterized in that, it comprises:
Photoelectric sensor, described photoelectric sensor is fixed on printing machine cardboard import department, and described photoelectric sensor enters a signal for detection of printing machine cardboard;
Rotating speed detecting sensor, described rotating speed detecting sensor is for detection of the rotating speed of printing machine CD-ROM drive motor;
PLC controller, described photoelectric testing sensor, rotating speed detecting sensor are connected with described PLC controller;
PC controller, described PLC controller is connected with described PC controller, and described PC controller is also connected with the ERP server that stores sequence information;
Display unit, described display unit is connected with described PC controller;
Described PLC controller can calculate printing machine cardboard according to the feedback signal of photoelectric sensor, rotating speed detecting sensor and enter Zhang Sudu and carry out data communication with described PC controller, and described PC controller carries out data communication and calculating for described ERP server.
2. corrugated paper box printing machine production management system according to claim 1, it is characterized in that: described rotating speed detecting sensor is a proximity transducer, described proximity transducer is fixed on a side of described CD-ROM drive motor, fills an induction iron plate on described CD-ROM drive motor.
3. corrugated paper box printing machine production management system according to claim 1, is characterized in that: described display unit is a LED display board.
4. corrugated paper box printing machine production management system according to claim 3, is characterized in that: described LED display board is fixed on printing machine top.
5. corrugated paper box printing machine production management system according to claim 1, is characterized in that: described PLC controller is also connected with a position sensor, and whether described position sensor puts in place for detection of printing machine board.
6. corrugated paper box printing machine production management system according to claim 1, is characterized in that: in described PLC controller, be provided with the timer that base is 0.1ms for the moment.
7. corrugated paper box printing machine production management system according to claim 1, is characterized in that: described PC controller is the industrial computer with touch screen, and described PC controller is fixed on printing machine.
CN201310424313.5A 2013-09-17 2013-09-17 Corrugated paper box printing machine production management system Active CN103507410B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104309301A (en) * 2014-07-01 2015-01-28 杭州中粮包装有限公司 Printer starting and stopping control system and control method thereof
CN107478652A (en) * 2017-07-31 2017-12-15 达成包装制品（苏州）有限公司 The residual volume intelligent metering method of body paper of corrugated cardboard processing line
CN107618261A (en) * 2017-11-24 2018-01-23 广东惠利普路桥信息工程有限公司 A kind of production management system
CN108248214A (en) * 2017-12-27 2018-07-06 天津滨海环球印务有限公司 A kind of OEE measuring systems of printing enterprise
CN112034805A (en) * 2020-09-09 2020-12-04 深圳市华智慧蓝科技有限公司 Intelligent printing production management system for corrugated carton

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US5988067A (en) * 1997-12-26 1999-11-23 Komori Corporation Method and apparatus for controlling ink film thickness
US20070283829A1 (en) * 2006-06-10 2007-12-13 Man Roland Druckmaschinen Ag Method and apparatus for collecting operating data from machines used in the printing industry
CN201084001Y (en) * 2007-09-19 2008-07-09 上海解放传媒印刷有限公司 Journalism printing production data real time collection system
US20080173195A1 (en) * 2006-12-26 2008-07-24 Goss International Montataire Sa Offset printing press with cutting register adjustment and corresponding method
CN101713994A (en) * 2009-12-03 2010-05-26 陕西北人印刷机械有限责任公司 Information management system for on-line production of printing machine and method thereof
CN203567353U (en) * 2013-09-17 2014-04-30 达成包装制品（苏州）有限公司 Production management system of corrugated carton printing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5988067A (en) * 1997-12-26 1999-11-23 Komori Corporation Method and apparatus for controlling ink film thickness
US20070283829A1 (en) * 2006-06-10 2007-12-13 Man Roland Druckmaschinen Ag Method and apparatus for collecting operating data from machines used in the printing industry
US20080173195A1 (en) * 2006-12-26 2008-07-24 Goss International Montataire Sa Offset printing press with cutting register adjustment and corresponding method
CN201084001Y (en) * 2007-09-19 2008-07-09 上海解放传媒印刷有限公司 Journalism printing production data real time collection system
CN101713994A (en) * 2009-12-03 2010-05-26 陕西北人印刷机械有限责任公司 Information management system for on-line production of printing machine and method thereof
CN203567353U (en) * 2013-09-17 2014-04-30 达成包装制品（苏州）有限公司 Production management system of corrugated carton printing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104309301A (en) * 2014-07-01 2015-01-28 杭州中粮包装有限公司 Printer starting and stopping control system and control method thereof
CN104309301B (en) * 2014-07-01 2016-05-25 杭州中粮包装有限公司 Printing machine start-stop control system and control method thereof
CN107478652A (en) * 2017-07-31 2017-12-15 达成包装制品（苏州）有限公司 The residual volume intelligent metering method of body paper of corrugated cardboard processing line
CN107478652B (en) * 2017-07-31 2020-06-16 达成包装制品（苏州）有限公司 Intelligent metering method for residual raw paper rolls of corrugated board production line
CN107618261A (en) * 2017-11-24 2018-01-23 广东惠利普路桥信息工程有限公司 A kind of production management system
CN108248214A (en) * 2017-12-27 2018-07-06 天津滨海环球印务有限公司 A kind of OEE measuring systems of printing enterprise
CN112034805A (en) * 2020-09-09 2020-12-04 深圳市华智慧蓝科技有限公司 Intelligent printing production management system for corrugated carton

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Effective date of registration: 20190313

Address after: 300308 North of Weiliu Road, Airport Economic Zone, Dongli District, Tianjin

Patentee after: Tianjin Dan Sheng Packing Co., Ltd.

Address before: 215000 No. 88 Wendu Road, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province

Patentee before: Tat Seng Packaging (Suzhou) Co., Ltd.