The utility model content
To the problem that prior art exists, the purpose of the utility model is to provide the simple and rapid reflector glass of a kind of detection former Incoming Quality Control device, solves the detection of producing former of front glass at catoptron.
For realizing above-mentioned purpose; Former Incoming Quality Control device of the utility model reflector glass; Comprise the proofing dust and protecting frame; Be provided with in it be used for to glass to be detected carry out supersonic sounding ultrasonic listening portion, be used for glass to be detected is carried out the visual examination portion of physical optics Performance Detection, ultrasonic listening portion all is connected with intellectual analysis portion with visual examination portion, the data transmission that both detect judges whether glass to be detected is qualified former for intellectual analysis portion.
Further, said proofing dust and protecting frame is arranged on and supports on the registration arm, and said proofing dust and protecting frame constitutes main body supporting structure jointly with the support registration arm.
Further, said proofing dust and protecting frame is divided into up and down double-layer structure, and said ultrasonic listening portion and visual examination portion are arranged on the upper strata, and said intellectual analysis portion is arranged on lower floor.
Further, said proofing dust and protecting frame middle part is provided with monitor station and driving section, and this monitor station and driving section are divided into double-layer structure up and down with said proofing dust and protecting frame.
Further; Said monitor station and driving section comprise minute surface detection platform, high-precision reflectance coating, power belt and power unit; Said glass to be detected is transported in the said proofing dust and protecting frame through power belt and detects; The minute surface detection platform is transparent minute surface, and high-precision reflectance coating is arranged on the lower surface of this transparent minute surface.
Further; Said ultrasonic listening portion comprises that ultrasound wave gathers generator, ultrasound information supply unit; Ultrasound wave is gathered generator under said power unit drives; The production burst ultrasound wave, the ultrasound information supply unit sends to said intellectual analysis portion with the testing result of said glass to be detected.
Further, said ultrasound wave is gathered the bottom that generator is arranged on said ultrasonic listening portion, and said ultrasound information supply unit is arranged on the top of ultrasonic listening portion.
Further, said visual examination portion comprises imaging detection head and visual examination data transmission module, and the imaging detection head detects said glass physical optics performance to be detected, and the gained data send to said intellectual analysis portion via the visual examination data transmission module.
Further, said imaging detection head is arranged on the bottom of said visual examination portion, and said visual examination data transmission module is arranged on the top of visual examination portion.After said glass to be detected was accomplished ultrasound examination, visual examination portion moved down and adjusts focal length.
Further, said intellectual analysis portion comprises data reception module, data analysis module and demonstration and report generation module, and said ultrasound information supply unit all is transferred to data analysis module with the data of visual examination data transmission module transmission.
Former supplied materials detection technique of the utility model reflector glass used for reference ultrasonic listening, microspur imaging technique, and technical maturity is simple, cost is low, little to the infringement of glass, and the glass detection speed is fast, operating performance is high.Through the processing of integral process such as automatic transmission, ultrasound examination, visual examination, give full play to the advantage of intellectual technology inspection, for guaranteeing role is played in the high-efficiency high-quality production of reflector glass.
Embodiment
Below, with reference to accompanying drawing, the utility model is more comprehensively explained, the exemplary embodiment of the utility model has been shown in the accompanying drawing.Yet the utility model can be presented as multiple multi-form, and should not be construed as the exemplary embodiment that is confined to narrate here.But, these embodiment are provided, thereby make the utility model, and the scope of the utility model is fully conveyed to those of ordinary skill in the art comprehensively with complete.
In order to be easy to explanation, here can use such as " on ", D score " left side " space relative terms such as " right sides ", be used for element shown in the key diagram or characteristic relation with respect to another element or characteristic.It should be understood that except the orientation shown in the figure spatial terminology is intended to comprise the different azimuth of device in using or operating.For example, if the device among the figure is squeezed, be stated as the element that is positioned at other elements or characteristic D score will be positioned at other elements or characteristic " on ".Therefore, the exemplary term D score can comprise upper and lower orientation both.Device can otherwise be located (revolve turn 90 degrees or be positioned at other orientation), and the relative explanation in used here space can correspondingly be explained.
The principle of work of the utility model is:
One: homogeneous material ultrasound wave waveform is consistent, when ultrasound wave feeds back through absorbed, through the standard feedback comparison of wave shape, differentiates the inner structure state of material.
Two: glass optical reflection, the refraction principle of correspondence, under the optics light sensitivity principles effect of imaging detection head,, differentiate the apparent condition of material through reflection, the refraction of glass.
Comprehensive above-mentioned 2 can get: original sheet glass through the intellectual analysis of this device, is confirmed the user mode of original sheet glass when outside stained or inherent vice are arranged.
To shown in Figure 3, former Incoming Quality Control device of the utility model reflector glass comprises main body supporting structure 1, monitor station and driving section 2, ultrasonic listening portion 3, visual examination portion 4 and intellectual analysis portion 5 like Fig. 1.
Wherein, main body supporting structure 1 comprises support registration arm 1001, proofing dust and protecting frame 1002.
Monitor station and driving section 2 comprise minute surface detection platform 2001, high-precision reflectance coating 2002, power belt 2003, power unit 2004.
Minute surface detection platform 2001 is transparent minute surface, and high-precision reflectance coating 2002 is arranged on the lower surface of transparent minute surface.Through self-check of device (ultrasound wave and outward appearance imaging detect simultaneously), with the judgment means state.Before each the detection, device meeting self-checking unit state, record and feedback are the detection reference precision with complete mirror effect, can not clear up device at any time if precision is up to standard, thus the reliability of assurance device.
Ultrasonic listening portion 3 comprises ultrasound wave collection generator 3001, ultrasound signal transmission unit unit 3002.
Ultrasound wave is gathered the bottom that generator 3001 is arranged on ultrasonic listening portion 3, and ultrasound signal transmission unit 3002 is arranged on the top of ultrasonic listening portion 3.Ultrasound wave is gathered generator 3001 through the direct contact original sheet glass to be detected of ultrasonic signal detection principle and after obtaining related data; Internal information channel transfer through with the ultrasound signal transmission unit arrives ultrasound signal transmission unit 3002; And then send to intellectual analysis portion 5, accomplish ultrasound examination.
Visual examination portion 4 comprises imaging detection head 4001, visual examination data transmission module 4002.
Imaging detection head 4001 is arranged on the bottom of visual examination portion 4, and visual examination data transmission module 4002 is arranged on the top of visual examination portion 4.After original sheet glass to be detected was accomplished ultrasound examination, visual examination portion 4 moved down, and the adjustment focal length.Imaging detection head 4001 collects after the optical physics performance of original sheet glass to be checked through optical detector technology, and related data sends to intellectual analysis portion 5 through visual examination data transmission module 4002, accomplishes outward appearance and detects.Among Fig. 2, the direction of motion of the below arrow indication visual examination portion 4 of visual examination portion 4.
Intellectual analysis portion 5 comprises data reception module 5001, data analysis module 5002, shows and report generation module 5003.
Proofing dust and protecting frame 1002 is arranged on and supports on the registration arm 1001, be provided with in the proofing dust and protecting frame 1002 be used for to glass 6 to be detected carry out supersonic sounding ultrasonic listening portion 3, be used for glass 6 to be detected is carried out the visual examination portion 4 of physical optics Performance Detection.
Proofing dust and protecting frame 1002 is divided into double-layer structure up and down, and proofing dust and protecting frame 1002 middle parts are provided with monitor station and driving section 2, and monitor station and driving section 2 are divided into double-layer structure up and down with proofing dust and protecting frame 1002.Ultrasonic listening portion 3 and visual examination portion 4 are arranged on the upper strata, and intellectual analysis portion 5 is arranged on lower floor.
At first, glass 6 to be detected is placed on minute surface detection platform 2001 surfaces, promotes glass 6 to be detected through the power belt 2003 that installs, and then glass 6 to be detected is sent into this verifying attachment.
Then, ultrasound wave collection, generator 3001 are under power unit 2004 drives, and the production burst ultrasound wave acts on glass 6 to be detected.
And then ultrasound signal transmission unit 3002 sends to data reception module 5001 with the testing result of glass 6 to be detected, this information via data analysis module 5002 to judge whether glass 6 to be detected can be used as qualified former and carry out following process.
And then; Glass 6 power belts 2003 to be detected drive the visual examination portion 4 that gets into; Glass 6 to be detected detects the physical optics performance via imaging detection head 4001, and the gained data send to data analysis module 5002 to judge whether glass 6 to be detected can be used as qualified former and carry out following process via visual examination data transmission module 4002.
At last, the analysis result through data analysis module 5002 is also indicated processing mode (declare and move back or the processing of reaching the standard grade), and the power belt 2003 of original sheet glass through device drives sees this pick-up unit off.
To the detection of original sheet glass, use above-mentioned part to operate, the branch following steps are carried out:
1, original sheet glass is sent into pick-up unit.
Original sheet glass to be detected is through after the manual material loading, and the power belt of this device is delivered to ultrasound wave collection, generator bottom with original sheet glass to be detected.
2, ultrasound examination.
Ultrasound wave collection, generator are after original sheet glass to be detected puts in place, and ultrasound wave collection, generator send ultrasound wave and gather, and these data are issued data analysis module via the ultrasound signal transmission unit and judged.
3, visual examination.
After ultrasound examination is accomplished; Power unit drives power belt original sheet glass to be detected is delivered to visual examination subordinate portion; The imaging detection head carries out outward appearance and detects, detect accomplish after the visual examination data transmission module detection information sent to data analysis module judge.
4, data analysis and processing.
After above twice detection accomplished, this device data analysis module showed testing result so that the operator sorts, and reaches the standard grade to process or declare and moves back.
In the utility model; In a mirror glass production and processing, carry out product quality to the original sheet glass supplied materials and judge, utilize the ultrasonic listening technology of intelligence and outward appearance recognition technology to carry out the fault eliminating; Thereby when accomplishing Incoming Quality Control fast, improve the quality that manufactures a finished product.