CN202527969U - Fixture for processing thin-wall cylindrical part milling-machine milling hole - Google Patents

Fixture for processing thin-wall cylindrical part milling-machine milling hole Download PDF

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CN202527969U
CN202527969U CN2012200759047U CN201220075904U CN202527969U CN 202527969 U CN202527969 U CN 202527969U CN 2012200759047 U CN2012200759047 U CN 2012200759047U CN 201220075904 U CN201220075904 U CN 201220075904U CN 202527969 U CN202527969 U CN 202527969U
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indexing
rotating shaft
sleeve
fixed
base
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穆瑞
史明亮
王晓莉
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Lianyungang Technical College
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Abstract

本实用新型提供了一种用于薄壁筒形零件铣床铣孔加工的夹具,其能有效解决现有薄壁筒形零件铣孔装夹时存在的装夹复杂、效率低的问题,并能有效保证零件的加工质量和加工精度。其包括底板,底板固定于铣床的工作台面,其特征在于:其包括转轴、工件夹持结构与分度装置,底板上固定有基座,转轴穿过基座、并通过轴承与轴向限位机构安装于基座,转轴上、位于基座的两侧分别安装有工件夹持结构与分度装置。

The utility model provides a fixture for milling holes on a milling machine for thin-walled cylindrical parts, which can effectively solve the problems of complicated clamping and low efficiency existing in the milling and clamping of thin-walled cylindrical parts. Effectively guarantee the processing quality and processing accuracy of parts. It includes a bottom plate, which is fixed on the working surface of the milling machine, and is characterized in that it includes a rotating shaft, a workpiece clamping structure and an indexing device, a base is fixed on the bottom plate, the rotating shaft passes through the base, and is limited by the bearing and the axial direction. The mechanism is installed on the base, and the workpiece clamping structure and the indexing device are respectively installed on the rotating shaft and on both sides of the base.

Description

一种用于薄壁筒形零件铣床铣孔加工的夹具A jig for milling holes on a milling machine for thin-walled cylindrical parts

技术领域 technical field

本实用新型涉及薄壁类回转体零件的铣削加工工装技术领域,具体为一种用于薄壁筒形零件铣床铣孔加工的夹具。 The utility model relates to the technical field of milling processing tooling for thin-walled revolving parts, in particular to a fixture for milling holes on a milling machine for thin-walled cylindrical parts.

背景技术 Background technique

铣床的工件装夹方式根据所加工零件的样式不同而采取不同的装夹方式,一般针对回转体类零件的装夹,通常是先把三爪卡盘压在铣床工作台面上,或者把分度头装在铣床工作台面上,然后夹持零件进行加工,其装夹复杂、效率低;而由于薄壁类回转体零件在装夹过程中容易受力产生变形、从而影响形位公差,并影响零件的精度要求,且由于零件壁薄其加工时刚性差、易产生振动,从而影响零件表面粗糙度,导致造成废品的产生。 The workpiece clamping method of the milling machine adopts different clamping methods according to the different styles of the parts to be processed. Generally, for the clamping of rotary parts, the three-jaw chuck is usually pressed on the milling machine table first, or the indexing The head is installed on the work table of the milling machine, and then the parts are clamped for processing. The clamping is complicated and the efficiency is low; and because the thin-walled rotary parts are easily deformed by force during the clamping process, which affects the shape and position tolerance, and affects The precision requirements of the parts, and due to the thin wall of the parts, the rigidity is poor during processing, and it is easy to generate vibration, which affects the surface roughness of the parts, resulting in the generation of waste products.

发明内容 Contents of the invention

针对上述问题,本实用新型提供了一种用于薄壁筒形零件铣床铣孔加工的夹具,其能有效解决现有薄壁筒形零件铣孔装夹时存在的装夹复杂、效率低的问题,并能有效保证零件的加工质量和加工精度。 In view of the above problems, the utility model provides a fixture for milling holes on a milling machine for thin-walled cylindrical parts, which can effectively solve the existing problems of complex clamping and low efficiency when milling holes for thin-walled cylindrical parts. problems, and can effectively guarantee the processing quality and processing accuracy of parts.

其技术方案是这样的,其包括底板,所述底板固定于铣床的工作台面,其特征在于:其包括转轴、工件夹持结构与分度装置,所述底板上固定有基座,所述转轴穿过所述基座、并通过轴承与轴向限位机构安装于所述基座,所述转轴上、位于所述基座的两侧分别安装有所述工件夹持结构与所述分度装置。 Its technical solution is as follows: it includes a bottom plate, which is fixed on the working surface of the milling machine, and is characterized in that it includes a rotating shaft, a workpiece clamping structure and an indexing device, a base is fixed on the bottom plate, and the rotating shaft pass through the base and be installed on the base through bearings and an axial limit mechanism, the workpiece clamping structure and the index device.

其进一步特征在于: It is further characterized by:

所述轴向限位机构包括两侧端盖与限位套,所述轴承通过所述两侧端盖压装于所述基座,所述转轴的分度装置安装端套装有限位套,所述转轴与所述限位套之间通过平键连接,所述限位套通过垫圈与锁紧螺母一轴向压紧; The axial limit mechanism includes end caps and limit sleeves on both sides, the bearings are press-fitted on the base through the end covers on both sides, and the limit sleeve is fitted on the installation end of the indexing device of the rotating shaft. The rotating shaft and the limiting sleeve are connected by a flat key, and the limiting sleeve is axially compressed by a washer and a lock nut;

所述工件夹持结构包括定位板、胀套与锥套,所述定位板通过螺栓固定于所述转轴,所述定位板外侧、所述转轴外周套装有所述锥套,所述锥套与所述转轴之间通过锁紧螺母二轴向固定,所述胀套套装于所述锥套外周,所述胀套的内周面与所述锥套的外周面圆锥面配合; The workpiece clamping structure includes a positioning plate, an expansion sleeve and a taper sleeve. The positioning plate is fixed to the rotating shaft by bolts. The rotating shafts are axially fixed by two locking nuts, the expansion sleeve is fitted on the outer circumference of the taper sleeve, and the inner peripheral surface of the expansion sleeve matches the conical surface of the outer peripheral surface of the taper sleeve;

所述分度装置包括分度盘、分度杆、分度手柄与分度锥销,所述分度盘穿过所述转轴外的所述限位套后固定于所述基座,所述分度盘上开有分度锥孔,所述分度杆通过所述平键固定于所述转轴并通过所述锁紧螺母一与所述垫圈轴向固定,所述分度锥销安装于所述分度手柄的轴向安装孔,所述分度锥销尾部通过连杆连接有锥销,所述连杆穿过端盖一、所述端盖一固定于所述分度手柄,所述连杆外部套装有弹簧,所述弹簧的两端分别固定于所述分度锥销和所述端盖一,所述分度手柄垂直安装于所述分度杆并通过端盖二轴向定位。 The indexing device includes an indexing plate, an indexing rod, an indexing handle and an indexing taper pin, and the indexing plate is fixed on the base after passing through the limiting sleeve outside the rotating shaft. There is an indexing taper hole on the indexing plate, and the indexing rod is fixed on the rotating shaft through the flat key and axially fixed on the washer by the locking nut one, and the indexing taper pin is installed on the The axial mounting hole of the indexing handle, the tail of the indexing taper pin is connected with a taper pin through a connecting rod, the connecting rod passes through the end cover one, and the end cover one is fixed on the indexing handle, so A spring is set on the outside of the connecting rod, and the two ends of the spring are respectively fixed on the indexing taper pin and the end cap. The indexing handle is vertically installed on the indexing rod and passes through the end cap two axial position.

采用本实用新型一种用于薄壁筒形零件铣床铣孔加工的夹具,其有益效果在于:其由底板整体安装于铣床工作台面上,工件夹持结构与分度装置均安装于转轴上,工件由工件夹持结构夹持、并由分度装置直接进行分度定位,因此其工件装夹方便、定位可靠,能有效提高加工效率;工件进行装夹时直接套装于胀套外周并由定位板与锁紧螺母二轴向定位,锁紧螺母二在轴向锁紧的同时推动锥套沿轴向向定位板侧移动,由于锥套外周与胀套内周圆锥面配合,从而推动胀套沿径向将工件胀紧,其能保证胀套与工件内壁面的充分接触,工件夹持可靠,并能有效减少工件的装夹变形,提高工件加工的刚性,减少加工振动对工件的影响,提高工件加工精度与加工质量。 The utility model adopts a fixture for milling holes of thin-walled cylindrical parts milling machine, and its beneficial effect is that it is integrally installed on the working table of the milling machine by the bottom plate, and the workpiece clamping structure and the indexing device are all installed on the rotating shaft. The workpiece is clamped by the workpiece clamping structure and directly indexed and positioned by the indexing device, so the workpiece is conveniently clamped and positioned reliably, which can effectively improve the processing efficiency; when the workpiece is clamped, it is directly placed on the outer circumference of the expansion sleeve and positioned by The plate and the locking nut 2 are axially positioned, and the locking nut 2 pushes the taper sleeve to move axially to the side of the positioning plate while the lock nut 2 is axially locked. Since the outer circumference of the taper sleeve cooperates with the conical surface of the inner circumference of the expansion sleeve, the expansion sleeve is pushed The workpiece is expanded radially, which can ensure the full contact between the expansion sleeve and the inner wall of the workpiece, the workpiece can be clamped reliably, and the clamping deformation of the workpiece can be effectively reduced, the rigidity of the workpiece processing can be improved, and the influence of processing vibration on the workpiece can be reduced. Improve the machining accuracy and quality of the workpiece.

附图说明 Description of drawings

图1为本实用新型一种用于薄壁筒形零件铣床铣孔加工的夹具结构示意图。 Fig. 1 is a schematic diagram of the fixture structure of the utility model for milling holes on a milling machine for thin-walled cylindrical parts.

具体实施方式 Detailed ways

见图1,本实用新型一种用于薄壁筒形零件铣床铣孔加工的夹具,其包括底板1,底板1固定于铣床的工作台面31,其还包括转轴5、工件夹持结构与分度装置,底板1上通过螺栓2与锥销3固定有基座21,转轴5穿过基座21、并通过轴承20与轴向限位机构安装于基座21,转轴5上、位于基座21的两侧分别安装有工件夹持结构与分度装置。轴向限位机构包括两侧端盖19、22与限位套8,轴承20通过两侧端盖19、22压装于基座21,两侧端盖19、20均通过螺栓23固定于基座21,转轴5的分度装置安装端套装有限位套8,转轴5与限位套8之间通过平键7连接,限位套8通过垫圈6与锁紧螺母一4轴向压紧;工件夹持结构包括定位板24、胀套27与锥套28,定位板24通过螺栓25固定于转轴5,定位板24外侧、转轴5外周套装有锥套28,锥套28与转轴5之间通过锁紧螺母二29轴向固定,胀套27套装于锥套28外周,胀套27的内周面与锥套28的外周面圆锥面配合;分度装置包括分度盘18、分度杆15、分度手柄14与分度锥销17,分度盘18穿过转轴5外的限位套8后固定于基座21,分度盘18上开有分度锥孔,分度杆15通过平键7固定于转轴5并通过锁紧螺母一4与垫圈6轴向固定,分度锥销17安装于分度手柄14的轴向安装孔,分度锥销17尾部通过连杆10连接有锥销9,连杆10穿过端盖一12、端盖一12通过螺栓11固定于分度手柄14,连杆10外部套装有弹簧13,弹簧13的两端分别固定于分度锥销17和端盖一12,分度手柄14垂直安装于分度杆15并通过端盖二16轴向定位。图1中,26为待加工薄壁筒形工件,30为铣刀。 See Fig. 1, the fixture of this utility model is used for the milling processing of thin-walled cylindrical parts milling machine, and it comprises base plate 1, and base plate 1 is fixed on the working surface 31 of milling machine, and it also comprises rotating shaft 5, workpiece clamping structure and branch The base plate 1 is fixed with a base 21 through bolts 2 and taper pins 3. The rotating shaft 5 passes through the base 21 and is installed on the base 21 through the bearing 20 and the axial limit mechanism. The rotating shaft 5 is located on the base The both sides of 21 are equipped with workpiece clamping structure and indexing device respectively. The axial limit mechanism includes end caps 19, 22 on both sides and a limit sleeve 8. The bearing 20 is press-fitted on the base 21 through the end caps 19, 22 on both sides, and the end caps 19, 20 on both sides are fixed on the base by bolts 23. Seat 21, the installation end of the indexing device of the rotating shaft 5 is fitted with a limit sleeve 8, the rotating shaft 5 and the limit sleeve 8 are connected by a flat key 7, and the limit sleeve 8 is axially compressed by the washer 6 and the lock nut-4; The workpiece clamping structure includes a positioning plate 24, an expansion sleeve 27 and a taper sleeve 28. The positioning plate 24 is fixed on the rotating shaft 5 by bolts 25. The outside of the positioning plate 24 and the outer periphery of the rotating shaft 5 are fitted with a tapered sleeve 28. Between the taper sleeve 28 and the rotating shaft 5 Axially fixed by the lock nut 29, the expansion sleeve 27 is set on the outer circumference of the taper sleeve 28, and the inner peripheral surface of the expansion sleeve 27 cooperates with the conical surface of the outer peripheral surface of the taper sleeve 28; the indexing device includes an indexing plate 18, an indexing rod 15. The indexing handle 14 and the indexing cone pin 17, the indexing plate 18 passes through the limit sleeve 8 outside the rotating shaft 5 and is fixed on the base 21, the indexing plate 18 has an indexing cone hole, and the indexing rod 15 Fixed on the rotating shaft 5 by the flat key 7 and axially fixed by the lock nut 4 and the washer 6, the indexing cone pin 17 is installed in the axial installation hole of the indexing handle 14, and the tail of the indexing cone pin 17 is connected by the connecting rod 10 There is a taper pin 9, the connecting rod 10 passes through the end cover 12, and the end cover 12 is fixed to the indexing handle 14 through the bolt 11. The outside of the connecting rod 10 is equipped with a spring 13, and the two ends of the spring 13 are respectively fixed on the indexing taper pin 17 and end cap one 12, the indexing handle 14 is vertically installed on the indexing rod 15 and axially positioned by end cap two 16. Among Fig. 1, 26 is the thin-walled tubular workpiece to be processed, and 30 is a milling cutter.

Claims (4)

1.一种用于薄壁筒形零件铣床铣孔加工的夹具,其包括底板,所述底板固定于铣床的工作台面,其特征在于:其包括转轴、工件夹持结构与分度装置,所述底板上固定有基座,所述转轴穿过所述基座、并通过轴承与轴向限位机构安装于所述基座,所述转轴上、位于所述基座的两侧分别安装有所述工件夹持结构与所述分度装置。 1. A fixture for milling holes on a milling machine for thin-walled cylindrical parts, comprising a base plate fixed to the worktable of a milling machine, characterized in that: it comprises a rotating shaft, a workpiece clamping structure and an indexing device, the A base is fixed on the bottom plate, the rotating shaft passes through the base, and is installed on the base through a bearing and an axial limit mechanism. On the rotating shaft, two sides of the base are respectively installed The workpiece clamping structure and the indexing device. 2.根据权利要求1所述的一种用于薄壁筒形零件铣床铣孔加工的夹具,其特征在于:所述轴向限位机构包括两侧端盖与限位套,所述轴承通过所述两侧端盖压装于所述基座,所述转轴的分度装置安装端套装有限位套,所述转轴与所述限位套之间通过平键连接,所述限位套通过垫圈与锁紧螺母一轴向压紧。 2. A jig for milling holes on a milling machine for thin-walled cylindrical parts according to claim 1, wherein the axial limit mechanism includes end covers and limit sleeves on both sides, and the bearing passes through The end covers on both sides are press-fitted on the base, the installation end of the indexing device of the rotating shaft is fitted with a limit sleeve, and the rotating shaft and the limit sleeve are connected by a flat key, and the limit sleeve is passed through The washer is compressed axially with the lock nut. 3.根据权利要求2所述的一种用于薄壁筒形零件铣床铣孔加工的夹具,其特征在于:所述工件夹持结构包括定位板、胀套与锥套,所述定位板通过螺栓固定于所述转轴,所述定位板外侧、所述转轴外周套装有所述锥套,所述锥套与所述转轴之间通过锁紧螺母二轴向固定,所述胀套套装于所述锥套外周,所述胀套的内周面与所述锥套的外周面圆锥面配合。 3. A fixture for milling holes on a milling machine for thin-walled cylindrical parts according to claim 2, wherein the workpiece clamping structure includes a positioning plate, an expansion sleeve and a taper sleeve, and the positioning plate passes through Bolts are fixed on the rotating shaft, the outside of the positioning plate and the outer circumference of the rotating shaft are fitted with the taper sleeve, the taper sleeve and the rotating shaft are axially fixed by lock nuts, and the expansion sleeve is fitted on the The outer circumference of the taper sleeve, the inner peripheral surface of the expansion sleeve is matched with the conical surface of the outer peripheral surface of the taper sleeve. 4.根据权利要求3所述的一种用于薄壁筒形零件铣床铣孔加工的夹具,其特征在于:所述分度装置包括分度盘、分度杆、分度手柄与分度锥销,所述分度盘穿过所述转轴外的所述限位套后固定于所述基座,所述分度盘上开有分度锥孔,所述分度杆通过所述平键固定于所述转轴并通过所述锁紧螺母一与所述垫圈轴向固定,所述分度锥销安装于所述分度手柄的轴向安装孔,所述分度锥销尾部通过连杆连接有锥销,所述连杆穿过端盖一、所述端盖一固定于所述分度手柄,所述连杆外部套装有弹簧,所述弹簧的两端分别固定于所述分度锥销和所述端盖一,所述分度手柄垂直安装于所述分度杆并通过端盖二轴向定位。 4. A jig for milling holes on a milling machine for thin-walled cylindrical parts according to claim 3, wherein the indexing device includes an indexing plate, an indexing rod, an indexing handle and an indexing cone pin, the indexing plate is fixed on the base after passing through the limiting sleeve outside the rotating shaft, the indexing plate has an indexing taper hole, and the indexing rod passes through the flat key It is fixed on the rotating shaft and axially fixed with the washer through the lock nut one, the indexing taper pin is installed in the axial installation hole of the indexing handle, and the tail of the indexing taper pin passes through the connecting rod Connected with a taper pin, the connecting rod passes through the end cover one, the end cover one is fixed on the indexing handle, the outside of the connecting rod is covered with a spring, and the two ends of the spring are respectively fixed on the indexing handle The taper pin and the end cover one, the indexing handle is vertically installed on the indexing rod and positioned axially through the end cover two.
CN2012200759047U 2012-03-02 2012-03-02 Fixture for processing thin-wall cylindrical part milling-machine milling hole Expired - Fee Related CN202527969U (en)

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CN104191363A (en) * 2014-09-13 2014-12-10 蚌埠华泰液力变矩器有限公司 Fixing device for pump wheel bushing grinding claws
CN105234699A (en) * 2015-10-13 2016-01-13 福建兵工装备有限公司 Thin-wall revolving body workpiece indexing, drilling and milling rapid clamping device
CN106541290A (en) * 2017-01-23 2017-03-29 苏州经贸职业技术学院 A kind of jig of the circumferential registration for thin-wall part processing
CN109015000A (en) * 2018-06-28 2018-12-18 北京北机机电工业有限责任公司 Cylindrical thin wall part indexes fixing and holding mechanism
CN110744446A (en) * 2019-08-30 2020-02-04 张龙宜 Double jig for grinder
CN112338457A (en) * 2020-10-28 2021-02-09 厦门健康伦自动仪器有限公司 Machining process for circular ring thin-wall workpiece
CN112589171A (en) * 2020-12-02 2021-04-02 四川航天长征装备制造有限公司 Milling clamping tool and machining method for rotary part with circumferential boss
CN114536060A (en) * 2022-04-12 2022-05-27 贵州天义电器有限责任公司 Machining method and machining clamp for thin-wall aluminum outer cover
CN118357489A (en) * 2024-06-19 2024-07-19 常州方德精密机械有限公司 Taper hole processing device of ice extruder

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191363A (en) * 2014-09-13 2014-12-10 蚌埠华泰液力变矩器有限公司 Fixing device for pump wheel bushing grinding claws
CN105234699A (en) * 2015-10-13 2016-01-13 福建兵工装备有限公司 Thin-wall revolving body workpiece indexing, drilling and milling rapid clamping device
CN106541290A (en) * 2017-01-23 2017-03-29 苏州经贸职业技术学院 A kind of jig of the circumferential registration for thin-wall part processing
CN109015000A (en) * 2018-06-28 2018-12-18 北京北机机电工业有限责任公司 Cylindrical thin wall part indexes fixing and holding mechanism
CN110744446A (en) * 2019-08-30 2020-02-04 张龙宜 Double jig for grinder
CN112338457A (en) * 2020-10-28 2021-02-09 厦门健康伦自动仪器有限公司 Machining process for circular ring thin-wall workpiece
CN112338457B (en) * 2020-10-28 2021-12-07 厦门健康伦自动仪器有限公司 Machining process for circular ring thin-wall workpiece
CN112589171A (en) * 2020-12-02 2021-04-02 四川航天长征装备制造有限公司 Milling clamping tool and machining method for rotary part with circumferential boss
CN114536060A (en) * 2022-04-12 2022-05-27 贵州天义电器有限责任公司 Machining method and machining clamp for thin-wall aluminum outer cover
CN114536060B (en) * 2022-04-12 2023-09-29 贵州天义电器有限责任公司 Machining method and machining clamp for thin-wall aluminum outer cover
CN118357489A (en) * 2024-06-19 2024-07-19 常州方德精密机械有限公司 Taper hole processing device of ice extruder

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