CN202514572U - Online loosening and moisture-regaining device for caked tobacco leaves - Google Patents
Online loosening and moisture-regaining device for caked tobacco leaves Download PDFInfo
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- CN202514572U CN202514572U CN2012200284512U CN201220028451U CN202514572U CN 202514572 U CN202514572 U CN 202514572U CN 2012200284512 U CN2012200284512 U CN 2012200284512U CN 201220028451 U CN201220028451 U CN 201220028451U CN 202514572 U CN202514572 U CN 202514572U
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- loosening
- tobacco leaf
- microwave
- warming
- loose
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 72
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 72
- 238000010792 warming Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 abstract description 10
- 235000019504 cigarettes Nutrition 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 7
- 238000011282 treatment Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
The utility model discloses an online loosening and moisture-regaining device for caked tobacco leaves and belongs to the technical field of cigarette equipment. The device is formed by assembling a feed part, a microwave part, a loosening part and a warming and humidifying part on a rack, the feed hopper of the feed part is arranged at the uppermost of the device, a quantitative pipe outlet below the feed hopper is positioned above a conveying belt, the conveying belt is arranged in a microwave chamber, a microwave generator is arranged above the microwave chamber; a pair of loosening rollers is arranged in a blanking port in front of the conveying belt; and a steam warming and humidifying device is slantwise arranged and connected with a vibrating arm into a whole, the upper end of the warming and humidifying device is connected below the loosening rollers in the blanking port, and the lower end of the warming and humidifying device is connected with a discharge port. The online loosening and moisture-regaining device for caked tobacco leaves is reasonable in design, compact in structure and convenient to use, and can loosen the tobacco leaves and regain moisture on line, so that the loosening efficiency for the caked tobacco leaves is improved and the consistency of the processing characteristics of the tobacco leaves is guaranteed.
Description
Technical field
The utility model belongs to the cigarette machine technical field, is specifically related to a kind of device that remaining caking tobacco leaf after the existing loosening and gaining moisture operation is carried out online loosening and gaining moisture.
Background technology
In the prior art, in the loosening and gaining moisture of tobacco operation, the tobacco leaf loosening ratio is controlled at about 98-99% basically, and the tobacco leaf of remaining 1-2% is not by loose and become the caking tobacco leaf.If improve the loose effect of tobacco leaf, just must transform or improve the processing intensity of loosening and gaining moisture operation to equipment, first; Scrap build at present is unsatisfactory to the raising effect of loosening ratio; Second, for high-grade cigarette, improve processing intensity and can cause adverse influence its aesthetic quality.Therefore, general treating method is that the caking tobacco leaf is rejected the back is artificial loose, and then processings that get damp again, and this method efficient is low, it is broken big to make, especially the tobacco leaf of part grade be difficult to loose, further increasing labour intensity.
The utility model content
To the above-mentioned deficiency of prior art, the technical problem that the utility model will solve provides the online loosening and gaining moisture device of a kind of caking tobacco leaf, carries out batch type after the tobacco leaf that will lump is collected and handles; Improve the tobacco leaf temperature through microwave; Reduce the adhesive between the blade, through loose roller tobacco leaf is carried out loosely, simultaneously tobacco leaf is carried out warming and humidifying; Reduce working strength of workers, effectively improve the loose efficient of tobacco leaf.
The technical scheme of the utility model is: the online loosening and gaining moisture device of a kind of caking tobacco leaf contains electric control system; Steam is supplied with induction system; Described device is contained on the frame and is formed by feeding part, microwave part, loose part, warming and humidifying part mutual group; The feed hopper of said feeding part is arranged on the top of this device, and the quantity tube outlet of said feed hopper below is positioned on the belt conveyor of microwave part; Said belt conveyor is arranged in the microwave cavity, and the top of said microwave cavity is provided with microwave generator; The a pair of loose roller of loose part is set in the blanking port in said belt conveyor the place ahead; The steam warming and humidifying device of said warming and humidifying part is obliquely installed and connects as one with the vibrations arm, and the upper end of said steam warming and humidifying device is undertaken under the loose roller in the said blanking port, and its lower end links to each other with discharging opening.
The output microwave frequency of described microwave generator is 915MHz ± 25MHz, and microwave power is 2-5kw.Described steam warming and humidifying device bottom surface is for carrying the tobacco leaf face, and said bottom surface is provided with a plurality of and said steam and supplies with the steam jet that induction system is connected.Loose harrow nail on the described a pair of loose roller is symmetrically set.Described a pair of loose roller is rotation in opposite directions each other.
The utility model is reasonable in design, and compact conformation is easy to use, can carry out online loosening and gaining moisture to the caking tobacco leaf, has improved the loose efficient of cigarette piece, has guaranteed the uniformity of tobacco leaf processing characteristics.
Description of drawings
Accompanying drawing 1 is the utility model one example structure sketch map;
Accompanying drawing 2 is loose roller structure for amplifying sketch mapes in the accompanying drawing 1.
The accompanying drawing acceptance of the bid is kept the score and is stated as follows: 1-feed hopper; 2-quantity tube; 3-belt conveyor; 4-microwave cavity; 5-microwave generator; 6-loose roller; 7-blanking port; 8-steam jet; 9-vibrations arm; 10-steam warming and humidifying device; 11-discharging opening; 12-support; 13-loose harrow nail.
The specific embodiment
Be described in further detail below in conjunction with the specific embodiment of accompanying drawing the utility model.Shown in accompanying drawing 1; Multinomial functions such as the utility model combines material dosing, microwave is loose, caking is broken up, tobacco leaf warming and humidifying; Integrated treatments such as online loose, the moisture regain that has realized the caking tobacco leaf heats have guaranteed the abundant loose and working procedure processing quality requirement of tobacco leaf.This device has proportioning device 2; Can carry out disallowable caking tobacco leaf quantitatively, guarantee each uniformity that gets into the loose tobacco leaf total amount of microwave, control simultaneously gets into the tobacco leaf amount of steam temperature-increasing moisturizing device 10; Effectively assurance process is processed intensity, helps improving the uniformity of crudy.Caking tobacco leaf than low discharge gets into microwave cavity for a long time, and low, low in energy consumption to the microwave intensity requirement, the microwave launcher life-span is long.This device construction is simple, the maintenance of favourable production process, and low intensive microwave has reduced the infringement to the aroma quality of tobacco leaf own again, has guaranteed the quality of tobacco leaf.Break up device and be two loose rollers 6 of direction of rotation (all towards the other side's rotation) and form, the role of tear through 13 pairs of tobacco leaves of loose harrow nail makes the tobacco leaf after the microwave treatment fully loose.Steam temperature-increasing moisturizing device 10 can carry out the rapid temperature-raising humidification to tobacco leaf, and the crudy after guaranteeing to handle behind tobacco leaf temperature, moisture and the large batch of loosening and gaining moisture is consistent.
When using this device to lump the online treatment of tobacco leaf, the caking tobacco leaf that the loosening and gaining moisture operation is disallowable is collected earlier, and getting into quantitative feed system is feed hopper 1 and quantity tube 2; When the caking tobacco leaf is accumulated to a certain amount of (like 10-15kg, according to the device of demand of practical production different designs different size, this amount just for example); The tobacco leaf of caking is admitted to microwave cavity 4, is carried on the belt conveyor 3, carries out microwave by 5 pairs of tobacco leaf cakings of microwave generator and heats; Like the said device of precedent (quantitatively 10-15kg) output microwave frequency 915MHz ± 25MHz; Microwave power 2-5kw, microwave heating time 2-5min, 50-60 ℃ of caking tobacco leaf temperature after heating; With 65 ℃ be the upper limit, heat posterior synechia tobacco leaf together and be separated from each other.When microwave generator 5 was handled the caking tobacco leaf, belt conveyor 3 can stop or slowly advancing.Caking tobacco leaf heating gets into loose roller 6 regions after carry it into blanking port 7 by belt conveyor 3 after the heating using microwave, and the effect of the loose harrow nail 13 through loose roller makes tobacco leaf fully loose each other, forms loose blade; Blade after loose gets into steam warming and humidifying device 10; Tobacco leaf through 10 pairs of steam warming and humidifying devices after loose carries out warming and humidifying, 65 ± 5 ℃ of the tobacco leaf temperature behind the warming and humidifying, moisture content in leaves 16-18 ± 1.5%; Realize with loosening and gaining moisture after the consistent humiture state of tobacco leaf; Completion is to the processing of caking tobacco leaf, and the loose blade behind the warming and humidifying is delivered to belt conveyor behind the loosening and gaining moisture, mixes with the tobacco leaf of normal process; Common next production process that gets into realizes the synchronism of caking tobacco leaf processing with the loosening and gaining moisture tobacco leaf.The steam warming and humidifying is the mature technology of prior art, and multiple version is arranged, and is tubular structure mostly; The utility model is designed to flat; The large tracts of land that is beneficial to tobacco leaf covers, and in the bottom surface a plurality of steam jets 8 is set and is beneficial to tobacco leaf conditioning, and it is connected with vibrations arm 9; Under the impetus of vibrations arm 9, tobacco leaf moves to discharging opening gradually.The method that the utility model adopts is through control automatically; Avoided the loose back of conventional artificial to send into tobacco leaf once more before the loosening and gaining moisture processing mode of loosening and gaining moisture bucket; Reduced the fluctuation of mass flow, can further stablize the moisture content in leaves behind the loosening and gaining moisture, realized synchronism simultaneously with loosening and gaining moisture working procedure processing tobacco leaf; Controls such as temperature, moisture to the caking tobacco leaf can be set according to the technological requirement behind the loosening and gaining moisture; This device has guaranteed the uniformity of tobacco leaf crudy, and the caking tobacco leaf mainly is less cigarette piece, about the 10-20% that cut back cigarette piece of the volume of this cigarette piece for the entering loosening and gaining moisture; It is 2-5kw that microwave heats loose plant capacity; Microwave treatment intensity and power consumption can significantly reduce (the loose plant capacity of traditional tobacco leaf microwave is basically about 10-100kw), have reduced the infringement of microwave treatment to the fragrance of tobacco leaf own, have guaranteed the quality of tobacco leaf.
Claims (5)
1. caking tobacco leaf online loosening and gaining moisture device; Contain electric control system; Steam is supplied with induction system; It is characterized in that: described device is contained on the frame (12) and is formed by feeding part, microwave part, loose part, warming and humidifying part mutual group, and the feed hopper of said feeding part (1) is arranged on the top of this device, and quantity tube (2) outlet of said feed hopper (1) below is positioned on the belt conveyor (3) of microwave part; Said belt conveyor (3) is arranged in the microwave cavity (4), and the top of said microwave cavity (4) is provided with microwave generator (5); The a pair of loose roller (6) of loose part is set in the blanking port (7) in said belt conveyor (3) the place ahead; The steam warming and humidifying device (10) of said warming and humidifying part is obliquely installed and connects as one with vibrations arms (9); The upper end of said steam warming and humidifying device (10) is undertaken under the loose roller (6) in the said blanking port (7), and its lower end links to each other with discharging opening (11).
2. the online loosening and gaining moisture device of a kind of caking tobacco leaf according to claim 1, it is characterized in that: the output microwave frequency of described microwave generator (5) is 915MHz ± 25MHz, microwave power is 2-5kw.
3. the online loosening and gaining moisture device of a kind of caking tobacco leaf according to claim 1; It is characterized in that: described steam warming and humidifying device (10) bottom surface is for carrying the tobacco leaf face, and said bottom surface is provided with a plurality of and said steam and supplies with the steam jet (8) that induction system is connected.
4. the online loosening and gaining moisture device of a kind of caking tobacco leaf according to claim 1 is characterized in that: the loose harrow nail (13) on the described a pair of loose roller (6) is symmetrically set.
5. the online loosening and gaining moisture device of a kind of caking tobacco leaf according to claim 1 is characterized in that: described a pair of loose roller (6) is to rotate in opposite directions each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200284512U CN202514572U (en) | 2012-01-21 | 2012-01-21 | Online loosening and moisture-regaining device for caked tobacco leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200284512U CN202514572U (en) | 2012-01-21 | 2012-01-21 | Online loosening and moisture-regaining device for caked tobacco leaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202514572U true CN202514572U (en) | 2012-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200284512U Expired - Fee Related CN202514572U (en) | 2012-01-21 | 2012-01-21 | Online loosening and moisture-regaining device for caked tobacco leaves |
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| Country | Link |
|---|---|
| CN (1) | CN202514572U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103110174A (en) * | 2013-03-07 | 2013-05-22 | 中国烟草总公司郑州烟草研究院 | Novel tobacco shred heating and moistening equipment and control method |
| CN103211282A (en) * | 2012-01-21 | 2013-07-24 | 湖北中烟工业有限责任公司 | Online loosening and moisture-regaining device for caked tobacco leaves |
-
2012
- 2012-01-21 CN CN2012200284512U patent/CN202514572U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103211282A (en) * | 2012-01-21 | 2013-07-24 | 湖北中烟工业有限责任公司 | Online loosening and moisture-regaining device for caked tobacco leaves |
| CN103110174A (en) * | 2013-03-07 | 2013-05-22 | 中国烟草总公司郑州烟草研究院 | Novel tobacco shred heating and moistening equipment and control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121107 Termination date: 20170121 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |