CN202494598U - Tension tester for detecting tensile strength of electric wire insulating layer - Google Patents

Tension tester for detecting tensile strength of electric wire insulating layer Download PDF

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Publication number
CN202494598U
CN202494598U CN201220092298XU CN201220092298U CN202494598U CN 202494598 U CN202494598 U CN 202494598U CN 201220092298X U CN201220092298X U CN 201220092298XU CN 201220092298 U CN201220092298 U CN 201220092298U CN 202494598 U CN202494598 U CN 202494598U
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CN
China
Prior art keywords
frame plate
pull head
tension tester
transverse frame
anchor clamps
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Expired - Fee Related
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CN201220092298XU
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Chinese (zh)
Inventor
栾立群
高振斌
邵卫
王道扬
程文东
李大勇
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TIANJIN PRODUCT QUALITY SUPERVISION AND TESTING INSTITUTE
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TIANJIN PRODUCT QUALITY SUPERVISION AND TESTING INSTITUTE
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Priority to CN201220092298XU priority Critical patent/CN202494598U/en
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Publication of CN202494598U publication Critical patent/CN202494598U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a tension tester for detecting tensile strength of an electric wire insulating layer. The tension tester comprises stand columns, an upper transverse frame plate, a lower transverse frame plate, an upper puller, a lower puller, an upper puling clamp and a lower pulling clamp, wherein the upper transverse frame plate and the lower transverse frame plate are slidably arranged on the two stand columns in parallel; the corresponding upper puller and lower puller are vertically and coaxially arranged between the upper transverse frame plate and the lower transverse frame plate and are fixedly provided with the upper puling clamp and the lower pulling clamp respectively; a camera bracket is fixedly arranged on the outer wall of the lower puller and is provided with an industrial camera; and a head of the industrial camera is positioned just in front of tensile parts of the clamps. According to the tension tester, by fixedly arranging the camera bracket and arranging the industrial camera on the camera bracket, the requirement of reflecting a dynamic tension process to a computer screen through an image pick-up system in an entire testing process is met, and the change process of a certain node on a sample can be captured at any time.

Description

A kind of tension tester that detects the electric wire insulation layer tensile strength
Technical field
The utility model belongs to the trunking field tests, relates to tension tester, especially a kind of tension tester that detects the electric wire insulation layer tensile strength.
Background technology
The producer of present domestic being engaged in " electric wire " production and the department of supervision and inspection; All test and require to test according to the concerned countries standard pilot; Require tensile strength and two technical indicators of breaking elongation of reflection wire cable insulating layer material in the standard; Sample is carried out 5 experiments, and 5 experiments get that numerical value compares judgement in intermediate value and the standard again.The tension tester that can in actual mechanical process, use can only reflect pull-off force and tensile elongation, and the people draws tensile strength and elongation at break rate score through computing formula again for doing raw readings.Its work efficiency is low, and labour intensity is big, and the Human Error Rate is high, and data are inaccurate.Work efficiency is the bottle footpath in the checkout procedure, causes round of visits long.
Existing its function of tension tester is done stretching (moving up and down) action, and the tension-compression sensor output data is leaned in the conduction of power, utilizes computer system to draw and calculate, and utilizes video to reflect the numerical value of stress strain curve and power again.Should reflect sample tensile strength and two technical indicators of breaking elongation by the relevant criterion requirement, be not the numerical value of stress strain curve and power, so just with practical operation distance arranged; Can not intuitively satisfy request for utilization, thus propose camera technique is applied on the tension tester, in order to grasp the above-mentioned index that respectively detects more intuitively; Usually put industrial camera in the place ahead, puller system stretching position through placing tripod; Through the IMAQ data, still, need manual work that its angle and position are corrected thus because tripod itself is placed with the tension tester split; Otherwise can cause the data error of collection big, thereby influence accuracy of detection.
Summary of the invention
The purpose of the utility model is to overcome the prior art deficiency, a kind of accurately control stretching speed is provided and can realizes noncontacting measurement and the tension tester of the automatic detection electric wire insulation layer tensile strength of analyzing.
The technical scheme that the utility model adopts is:
A kind of tension tester that detects the electric wire insulation layer tensile strength, said tension tester comprises column, last transverse frame plate, lower cross frame plate; Last pull head, following pull head; On draw anchor clamps, drop-down anchor clamps, column be the two ends of two and this two root post all through being fixed with mounting blocks, said mounting blocks is packed on solid buildings or the worktable; Last transverse frame plate and lower cross frame plate parallel sliding are installed on two root posts; Vertical mutual corresponding last pull head and the following pull head of being coaxially installed with between last transverse frame plate and the lower cross frame plate, last pull head and following pull head install respectively and draw anchor clamps and drop-down anchor clamps, are descending on the pull head outer wall installing a camera support; Mounting industrial camera on the camera support, this industrial camera is taken the photograph the dead ahead that a position is positioned at anchor clamps stretching position.
And said upward transverse frame plate and lower cross frame plate middle part laterally all are shaped on and the homoaxial chute of frame plate, and it is identical with last pull head upper end and following pull head bottom shape that this chute is separated cross sectional shape, and the pull head end embeds in the chute.
And; Said pulling experiment machine also comprises industrial computer; Industrial computer comprises data acquisition module, data disaply moudle and data processing module, and data acquisition module connects industrial camera; Data disaply moudle connects display and/or printer, and data processing module connects and is used to drive the tension tester motor reducer group of pull head up and down.
And the said transverse frame plate of going up is connected with column through two slide blocks respectively with the lower cross frame plate.
And, draw anchor clamps or drop-down anchor clamps that pulling force sensor all is installed on said, and anchor clamps are according to the fit shapes of different cables or other wire determinands adjustment retaining parts and determinand.
And pull head, following pull head are connected with the motor reducer group respectively on each.
The utility model advantage and good effect are:
1, this tension tester is through camera support mounting industrial camera; Satisfied the test overall process through camera system with the dynamic tensile process reaction on computer screen, can capture a certain node change procedure on the sample at any time, make this tension tester running program easy; Can realize man-machine conversation; The contents of a project of needs are directly imported in screen, very convenient through computer system, obtain required data fast
2, this tension tester is saved test period and is alleviated operation labour intensity; 5 times process of the test becomes process of the test 1 time; 1 test can be provided the test figure of 5 samples simultaneously; Can accurately calculate the tensile strength and breaking elongation technical indicator of material of sample through computer system after, provide the check raw readings by print system, the inspection record form can be worked out voluntarily.
3, this tension tester is through changing the pulling force checkout equipment that stretching clamp also can be used as other materials; For example may be used on the material that inertia such as nonferrous materials, plastic material change; So the utility model both can be used as stand-alone application on existing tension tester; Can repack the test type into introducing this test puller system on the existing structure basis of other type again, application market is wide.
Description of drawings:
Fig. 1 is that the utility model assembly connects the control block scheme;
Fig. 2 is the structural front view (broken section) of the tension tester in the utility model;
Fig. 3 is the left view (broken section) of Fig. 2.
Embodiment:
Through specific embodiment the utility model is done further to detail below, following examples are descriptive, are not determinate, can not limit the protection domain of the utility model with this.
A kind of tension tester that detects the electric wire insulation layer tensile strength comprises column 3, last transverse frame plate 9, lower cross frame plate 8; Last pull head 4, pull head 6 down; On draw anchor clamps 10, drop-down anchor clamps 11, column is that the two ends of two and two root posts all are equipped with mounting blocks 2 through bolt, is packed in thus on solid buildings or the worktable; Last transverse frame plate and lower cross frame plate parallel sliding are installed on two root posts; Vertical mutual corresponding last pull head and the following pull head of being coaxially installed with between last transverse frame plate and the lower cross frame plate, last pull head and following pull head install respectively and draw anchor clamps and drop-down anchor clamps, are descending on the pull head outer wall installing a camera support 5; Mounting industrial camera 12 on the camera support, this industrial camera is taken the photograph the dead ahead that a position is positioned at anchor clamps stretching position.
Last transverse frame plate is connected with column through the slide block 1 at two frame plate two ends respectively with the lower cross frame plate, is shaped on the upright slide rail (not shown) that matches with this slide block on the column, realizes going up sliding up and down of transverse frame plate and lower cross frame plate thus.
Last transverse frame plate and lower cross frame plate middle part laterally all are shaped on and the homoaxial chute 7 of frame plate; This chute cross sectional shape is with last pull head upper end and pull head bottom shape is identical down; The pull head end can be embedded in the chute, realize being installed of 5 groups (going up pull head and following pull head) thus.
In the present embodiment, each upper and lower pull head is connected with motor reducer group (not shown) respectively.
Draw anchor clamps or drop-down anchor clamps that the pulling force sensor (not shown) all is installed on said, and anchor clamps are according to different cables or other wire determinands adjustment retaining part and determinand fit shapes.
In the present embodiment; Tension tester also comprises industrial computer; Industrial computer comprises data acquisition module, data disaply moudle and data processing module, and data acquisition module connects industrial camera; Data disaply moudle connects display and/or printer (not shown), and data processing module connects and is used to drive the tension tester motor reducer group of pull head up and down.

Claims (6)

1. tension tester that detects the electric wire insulation layer tensile strength, it is characterized in that: said tension tester comprises column, last transverse frame plate, lower cross frame plate; Last pull head, following pull head; On draw anchor clamps, drop-down anchor clamps, column be the two ends of two and this two root post all through being fixed with mounting blocks, said mounting blocks is packed on solid buildings or the worktable; Last transverse frame plate and lower cross frame plate parallel sliding are installed on two root posts; Vertical mutual corresponding last pull head and the following pull head of being coaxially installed with between last transverse frame plate and the lower cross frame plate, last pull head and following pull head install respectively and draw anchor clamps and drop-down anchor clamps, are descending on the pull head outer wall installing a camera support; Mounting industrial camera on the camera support, this industrial camera is taken the photograph the dead ahead that a position is positioned at anchor clamps stretching position.
2. the tension tester of detection electric wire insulation layer tensile strength according to claim 1; It is characterized in that: said upward transverse frame plate and lower cross frame plate middle part laterally all are shaped on and the homoaxial chute of frame plate; This chute cross sectional shape is with last pull head upper end and pull head bottom shape is identical down, and the pull head end embeds in the chute.
3. the tension tester of detection electric wire insulation layer tensile strength according to claim 1; It is characterized in that: said pulling experiment machine also comprises industrial computer; Industrial computer comprises data acquisition module, data disaply moudle and data processing module, and data acquisition module connects industrial camera; Data disaply moudle connects display and/or printer, and data processing module connects and is used to drive the tension tester motor reducer group of pull head up and down.
4. the tension tester of detection electric wire insulation layer tensile strength according to claim 1 is characterized in that: the said transverse frame plate of going up is connected with column through two slide blocks respectively with the lower cross frame plate.
5. the tension tester of detection electric wire insulation layer tensile strength according to claim 1; It is characterized in that: draw anchor clamps or drop-down anchor clamps that pulling force sensor all is installed on said, and anchor clamps are according to the fit shapes of different cables or other wire determinands adjustment retaining part and determinand.
6. the tension tester of detection electric wire insulation layer tensile strength according to claim 2 is characterized in that: pull head, following pull head are connected with the motor reducer group respectively on each.
CN201220092298XU 2012-03-13 2012-03-13 Tension tester for detecting tensile strength of electric wire insulating layer Expired - Fee Related CN202494598U (en)

Priority Applications (1)

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CN201220092298XU CN202494598U (en) 2012-03-13 2012-03-13 Tension tester for detecting tensile strength of electric wire insulating layer

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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103400610A (en) * 2013-08-19 2013-11-20 大连交通大学 Bolt for nuclear reactor container
CN103528947A (en) * 2013-10-21 2014-01-22 宁波金田新材料有限公司 Rapid detection method for paint film solidifying degree of polyurethane enameled wire
CN103645095A (en) * 2013-12-18 2014-03-19 国家电网公司 Method for detecting mechanical property of wire in overhead power transmission line
CN104215501A (en) * 2013-05-30 2014-12-17 深圳市海洋王照明工程有限公司 Intensity testing apparatus of cable conductor insulation sheath
CN107167374A (en) * 2017-06-28 2017-09-15 王学斌 A kind of mechanism applied to testing machine synchronous acquisition view data
CN108572110A (en) * 2018-07-25 2018-09-25 赵绪华 A kind of optical fiber at reel detection device
CN109557404A (en) * 2018-09-05 2019-04-02 六安市新图匠心知识产权运营有限公司 The low temperature resistant intensity of ocean engineering cable and corrosion resistance detection device
CN109724868A (en) * 2018-12-07 2019-05-07 苏州热工研究院有限公司 An automatic tensile test system based on machine vision
CN110261224A (en) * 2019-06-28 2019-09-20 上海众力投资发展有限公司 A kind of rubber modulus detection system and method
CN112284935A (en) * 2020-11-23 2021-01-29 山东无棣海丰电缆有限公司 Flat cable dynamic stability test equipment
CN114383938A (en) * 2020-10-20 2022-04-22 衡阳功整钢纤维有限公司 Steel fiber tensile property testing device

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104215501A (en) * 2013-05-30 2014-12-17 深圳市海洋王照明工程有限公司 Intensity testing apparatus of cable conductor insulation sheath
CN103400610A (en) * 2013-08-19 2013-11-20 大连交通大学 Bolt for nuclear reactor container
CN103400610B (en) * 2013-08-19 2016-01-13 大连交通大学 A kind of bolt of nuclear reactor vessel
CN103528947A (en) * 2013-10-21 2014-01-22 宁波金田新材料有限公司 Rapid detection method for paint film solidifying degree of polyurethane enameled wire
CN103528947B (en) * 2013-10-21 2015-09-30 宁波金田新材料有限公司 A kind of method for quick of polyurethane wire enamel film state of cure
CN103645095A (en) * 2013-12-18 2014-03-19 国家电网公司 Method for detecting mechanical property of wire in overhead power transmission line
CN107167374A (en) * 2017-06-28 2017-09-15 王学斌 A kind of mechanism applied to testing machine synchronous acquisition view data
CN108572110A (en) * 2018-07-25 2018-09-25 赵绪华 A kind of optical fiber at reel detection device
CN109557404A (en) * 2018-09-05 2019-04-02 六安市新图匠心知识产权运营有限公司 The low temperature resistant intensity of ocean engineering cable and corrosion resistance detection device
CN109557404B (en) * 2018-09-05 2020-11-06 六安市匠心信息科技有限公司 Low-temperature-resistant strength and corrosion resistance detection device for cable for ocean engineering
CN109724868A (en) * 2018-12-07 2019-05-07 苏州热工研究院有限公司 An automatic tensile test system based on machine vision
CN110261224A (en) * 2019-06-28 2019-09-20 上海众力投资发展有限公司 A kind of rubber modulus detection system and method
CN114383938A (en) * 2020-10-20 2022-04-22 衡阳功整钢纤维有限公司 Steel fiber tensile property testing device
CN112284935A (en) * 2020-11-23 2021-01-29 山东无棣海丰电缆有限公司 Flat cable dynamic stability test equipment

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121017

Termination date: 20130313