CN202491364U - Automatic material receiving device for DVD (Digital Video Disc) substrate - Google Patents
Automatic material receiving device for DVD (Digital Video Disc) substrate Download PDFInfo
- Publication number
- CN202491364U CN202491364U CN2012200671464U CN201220067146U CN202491364U CN 202491364 U CN202491364 U CN 202491364U CN 2012200671464 U CN2012200671464 U CN 2012200671464U CN 201220067146 U CN201220067146 U CN 201220067146U CN 202491364 U CN202491364 U CN 202491364U
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- rotating disk
- arm
- dvd
- material receiving
- rewinding
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Abstract
The utility model discloses an automatic material receiving device for a DVD (Digital Video Disc) substrate capable of causing an original CD (Compact Disc) to be suitable for production requirements of the DVD. The automatic material receiving device comprises a joining arm arranged on an injection molding machine and used for crossing pieces, a programmable logic controller connected with the joining arm through a signal, and the following devices: an interface material receiving arm 1, a cooling transfer turntable 2, a material receiving mechanical arm 3 and a material receiving station 4, wherein a signal connected with a vacuum sensor on each device is received by the programmable logic controller, meanwhile, an action command is sent by each drive device. According to the utility model, the cost for buying the DVD device is saved, the resource is fully utilized, so that the effective upgrading of a CD production line is suitable for production of the DVD, meanwhile, improvement of a technique adjusting window for production of the DVD suitable for the CD production line for production of the DVD is expanded.
Description
Technical field
The utility model relates to DVD production equipment field.
Background technology
The DVD CD is to constitute by the thick substrate of two-layer 0.6mm is bonding, and its production mainly is by two required single substrate of precise injection machines difference injection mo(u)lding, carries out bonding then.Its bonding mode mainly contains: an online perfect, full off-line bonded type and between three kinds of the semi-on-line bonded types between the two.The demand of DVD CD increases rapidly at present; The demand of CD CD is but in rapid atrophy; And the production equipment of most CD producer mainly is the equipment of CD, adapts to market demand in order to reduce investment, need the transformation and upgrade of original C D production equipment be become the DVD production equipment of off-line type or semi-on-line formula.The production of its empty substrate is accomplished with the automatic material receiving device of an injection machine and a blank substrate.
The utility model content
The technical problem that the utility model solved provides a kind of CD of cooperation injection machine carries out carrying out the cooling of disc when blank is produced, and the DVD player dish automatic material receiving machine of collecting and counting makes original CD production equipment be applicable to the production needs of DVD.
The technical scheme that the utility model adopts is a DVD substrate automatic material receiving device, comprises on the injection machine in order to hand over the handing-over arm of sheet, also is provided with and joins the programmable logic controller (PLC) that the arm signal is connected, and reaches with lower device:
Interface material taking hand arm, interface material taking hand arm and the interlock of handing-over arm, interface material taking hand arm is provided with sucker, and the sucker place is provided with the vacuum sensor, and interface material taking hand arm rotates under the drive of drive unit.
Cooling transfer rotating disk, cooling transfer rotating disk carry out 8-15 by drive unit and divide position dispenser rotation, and cooling transfer rotating disk is provided with detecting sensor in order to discern the substrate on it.
The rewinding mechanical arm; Rewinding mechanical arm outer end is provided with sucker, and the sucker place is provided with the vacuum sensor, and the rewinding mechanical arm is telescopic; Flexible by straight dynamic air cylinder driving, the mechanical arm of rewinding is simultaneously accomplished under the drive of drive unit by cooling reprinting rotating disk to the rotation the rewinding station.
Rewinding station, rewinding station comprise at least 2 storing posts on rewinding station rotating disk, the rewinding station rotating disk, and rewinding station rotating disk is realized the rotation around its center by drive device drives.
Programmable logic controller (PLC) is accepted the signal that the vacuum sensor on above-mentioned each device connects, and sends action command to each drive unit simultaneously.
The drive unit that drives the rotation of interface material taking hand arm is that servo motor carries rotary cylinder.
Cooling transfer rotating disk is position rotation in 10 fens.
6 storing posts are arranged on the rotating disk of rewinding station, and rewinding station rotating disk is installed 6 fens positions and is rotated.
The beneficial effect of the utility model is, saved the cost of DVD equipment purchase, makes full use of resource, make the CD production line effectively upgrading be applicable to and the production of DVD also enlarged the technology adjustment window that DVD produces simultaneously.
Description of drawings
Fig. 1 is the utility model structural representation.
Be labeled as among the figure: 1-material taking hand arm, 2-cooling transfer rotating disk, 3-rewinding mechanical arm, 4-rewinding station, 41-storing post, 42-rewinding station rotating disk.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described further, following programmable logic controller (PLC) abbreviates PLC as.The utility model adopts general PLC program control technology, and realization equipment is controlled through instruction automatically, with the interlock of each parts below accomplish automatically injection machine handing-over back with cooperate.
As shown in Figure 1; After the interface material taking hand arm 1 of the utility model is obtained substrate; Servo motor driven rotary oscillating cylinder by YASKAWA rotates, and next step arrives cooling transfer rotating disk 2 and with its rotation, cooling transfer rotating disk 2 is by having high-precision 10 minutes position dispenser driven rotary; 10 fens position dispensers that cooling transfer rotating disk 2 adopts can suitably be adjusted according to concrete structure, size and production needs, for example 6 fens positions, 12 fens positions etc.When cooling transfer rotating disk 2 forwards certain branch position to, obtain and transfer on the rewinding station 4 by rewinding mechanical arm 3; Rewinding mechanical arm 3 is an extension type; Its expanding-contracting action adopts straight dynamic air cylinder to realize, comprises rewinding station rotating disk 42 and 6 storing posts 41 on the rewinding station 4, adopts the dispenser of 6 fens positions simultaneously; The interlock of each parts is carried out observing and controlling through PLC, also is provided with the man-machine interface of carrying out human-machine operation.
Press " startup " button; The machine entry into service, when the PLC input interface circuit receive injection machine signal X14 require contact pin instruction after, the YASKAWA servo motor rotates; And cylinder also is in the state that connects material of preparing; PLC will send and allow to hand over sheet signal Y15 to give injection machine, and sends vacuum solenoid starting order Y6 simultaneously, makes the sucker on the interface material taking hand arm 1 be in vacuum negative pressure condition.After PLC on the injection machine received and allows to hand over the signal of sheet, the PLC on the injection machine can send instruction and make the fine motion forward of handing-over arm, and drove the vacuum electromagnetic valve events; Sucker loses vacuum; Interface material taking hand arm 1 on the automatic material receiving machine relies on the absorption of vacuum cup, has got substrate, and the vacuum sensor that attaches on interface material taking hand arm 1 sends detected signal X2 to PLC; PLC can send instruction and give the YASKAWA servo-driver; Servo-driver is rotated according to the pulsed drive servomotor of receiving, and sends instruction Y7 according to the position of servomotor simultaneously, makes the rotary oscillation cylinder action on the driving interface material taking hand arm 1.When servo motor drove interface material taking hand arm 1 arrival cooling transfer rotating disk 2, PLC can send instruction and give Y6, makes vacuum cup lose vacuum; Substrate will be placed to above the cooling transfer rotating disk 2; After detecting sensor on the cooling transfer rotating disk 2 detects substrate and is placed on the cooling transfer rotating disk 2, send instruction through X10 and give PLC, PLC sends instruction Y12 and requires cooling transfer rotating disk 2 to rotate; When rotating to the 9th fen position by the step; PLC can send instruction and drive the PANASONIC servo-driver and make servo motor drive rewinding mechanical arm 3 to get the material place to cooling transfer rotating disk 2, and PLC sends instruction Y11 according to pulse position, makes the straight dynamic air cylinder stretching, extension on the rewinding mechanical arm 3; Send instruction Y10 simultaneously; Vacuum cup on the rewinding mechanical arm 3 is in vacuum negative pressure condition, and substrate just is adsorbed on the sucker, and the vacuum sensor can send signal and be transferred to PLC through X2; Straight dynamic air cylinder shrinks, and servomotor drive is received pulse command driving servo motor drive rewinding mechanical arm 3 and forwarded 4 places, rewinding station to.Straight dynamic air cylinder stretches, the vacuum electromagnetic valve events, and the sucker Vacuum solutions is removed, and substrate just is placed on the storing post above the rewinding station 4.Each absorption a slice, program will be remembered once, has produced counting, and on man-machine interface, shows.When reaching the quantity of every setting, PLC will send the CD-ROM drive motor of instruction Y13 to rewinding station 4, and motor will rotate, and new substrate will be placed on the next storing post.When rewinding mechanical arm 3 is not drawn to substrate because of fault; The signal that takes out detecting sensor through vacuum sensor on the rewinding mechanical arm 3 and substrate is transferred to PLC; On man-machine interface, just have failure problems prompting, operating personnel according to prompting can be very fast the completion troubleshooting of faults.
Claims (4)
1.DVD substrate automatic material receiving device comprises on the injection machine in order to hand over the handing-over arm of sheet, it is characterized in that: also be provided with and join the programmable logic controller (PLC) that the arm signal is connected, reach with lower device:
Interface material taking hand arm (1), interface material taking hand arm (1) and the interlock of handing-over arm, interface material taking hand arm (1) is provided with sucker, and the sucker place is provided with the vacuum sensor, and interface material taking hand arm (1) rotates under the drive of drive unit;
Cooling transfer rotating disk (2), cooling transfer rotating disk (2) carry out 8-15 by drive unit and divide position dispenser rotation, and cooling transfer rotating disk (2) is provided with detecting sensor in order to discern the substrate on it;
Rewinding mechanical arm (3); Rewinding mechanical arm (3) outer end is provided with sucker; The sucker place is provided with the vacuum sensor; Rewinding mechanical arm (3) is telescopic, is driven by straight dynamic air cylinder and stretches, and rewinding mechanical arm (3) is accomplished the rotation of reprinting the rotating disk (2) to rewinding station (4) by cooling off under the drive of drive unit simultaneously;
Rewinding station (4), rewinding station (4) comprise at least 2 storing posts on rewinding station rotating disk (42), the rewinding station rotating disk (42), and rewinding station rotating disk (42) is realized the rotation around its center by drive device drives;
Programmable logic controller (PLC) is accepted the signal that the vacuum sensor on above-mentioned each device connects, and sends action command to each drive unit simultaneously.
2. DVD substrate automatic material receiving device as claimed in claim 1 is characterized in that: the drive unit that drives interface material taking hand arm (1) rotation is that servo motor carries rotary cylinder.
3. DVD substrate automatic material receiving device as claimed in claim 1 is characterized in that: said cooling transfer rotating disk (2) is position rotation in 10 fens.
4. DVD substrate automatic material receiving device as claimed in claim 1 is characterized in that: 6 storing posts (41) are arranged on the said rewinding station rotating disk (42), and rewinding station rotating disk (42) is installed 6 fens positions and is rotated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200671464U CN202491364U (en) | 2012-02-28 | 2012-02-28 | Automatic material receiving device for DVD (Digital Video Disc) substrate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200671464U CN202491364U (en) | 2012-02-28 | 2012-02-28 | Automatic material receiving device for DVD (Digital Video Disc) substrate |
Publications (1)
Publication Number | Publication Date |
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CN202491364U true CN202491364U (en) | 2012-10-17 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2012200671464U Expired - Fee Related CN202491364U (en) | 2012-02-28 | 2012-02-28 | Automatic material receiving device for DVD (Digital Video Disc) substrate |
Country Status (1)
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CN (1) | CN202491364U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103920650A (en) * | 2014-03-19 | 2014-07-16 | 浙江歌瑞新材料有限公司 | Automatic detection apparatus |
CN108058350A (en) * | 2017-12-27 | 2018-05-22 | 苏州爱宝利恩精密器械科技有限公司 | A kind of material receiving mechanism for moulding |
-
2012
- 2012-02-28 CN CN2012200671464U patent/CN202491364U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103920650A (en) * | 2014-03-19 | 2014-07-16 | 浙江歌瑞新材料有限公司 | Automatic detection apparatus |
CN103920650B (en) * | 2014-03-19 | 2016-01-13 | 浙江歌瑞新材料有限公司 | A kind of automatic detection device |
CN108058350A (en) * | 2017-12-27 | 2018-05-22 | 苏州爱宝利恩精密器械科技有限公司 | A kind of material receiving mechanism for moulding |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20130228 |