CN202487255U - Ceramic silicone rubber insulated metal sheath flame retardant fire-resistant cable - Google Patents

Ceramic silicone rubber insulated metal sheath flame retardant fire-resistant cable Download PDF

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CN202487255U
CN202487255U CN201220050665XU CN201220050665U CN202487255U CN 202487255 U CN202487255 U CN 202487255U CN 201220050665X U CN201220050665X U CN 201220050665XU CN 201220050665 U CN201220050665 U CN 201220050665U CN 202487255 U CN202487255 U CN 202487255U
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insulating layer
metallic sheath
silicon rubber
conductor
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是溪明
陈林
王慧
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China Xidian Group Limited
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Xian Electric Manufacturing Corp
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Abstract

The utility model relates to a ceramic silicon rubber insulation metallic sheath flame retardant fire resisting cable. The fire resisting cable comprises at least one conductor, a fire resisting insulating layer, a packing layer, a cabling taped covering layer and a metallic sheath respectively from inside to outside, wherein the conductor is coated by the fire resisting insulating layer, the exteriors of the conductor and the fire resisting insulating layer are coated by the cabling taped covering layer, a gap portion between the fire resisting insulating layer and the cabling taped covering layer is the packing layer, and the cabling taped covering layer is coated by the metallic sheath. The fire resisting insulating layer is made of a ceramic silicon rubber fire resisting insulating material, and the metallic sheath is manufactured by a copper-coated copper alloy belt which is subjected to a longitudinal covering, a weld joint and an embossing. The fire resisting cable has the advantages of being good in flame retarding, heat resisting, fire resisting and mechanical protection performances and simple in product manufacturing process.

Description

陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆Ceramic silicone rubber insulated metal sheath flame retardant fire-resistant cable

技术领域 technical field

本实用新型涉及一种阻燃耐火电缆,具体涉及一种陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆。The utility model relates to a flame-retardant and fire-resistant cable, in particular to a flame-retardant and fire-resistant cable with ceramic silicon rubber insulated metal sheath.

背景技术 Background technique

根据消防系统的统计,火灾事故中大部份是由电气设备故障引起的,其中线缆老化及过载使用所引发的火灾占相当大的比例,另外,线缆着火时散发出的有毒气体加大了人员的伤亡程度,同时也不利于消防的进行。According to the statistics of the fire protection system, most of the fire accidents are caused by the failure of electrical equipment, and the fires caused by cable aging and overload use account for a considerable proportion. In addition, the toxic gas emitted by the cable fire increases. It reduces the casualties of personnel, and it is also not conducive to the conduct of fire protection.

目前,国内外采用的耐火电缆主要有两种:一种是矿物绝缘耐火电缆,一种是耐火带/有机物复合绝缘耐火电缆,前者生产长度短、产品接头处理麻烦、制造成本高;后者所采用的耐火带是无机物通过粘结剂制成,绕包过程中易导致无机物的脱落,存在一定的不稳定性,产品批量生产中,质量无法保证。对于硅橡胶绝缘及护套耐火电缆而言,虽具有一定的耐火性能,但其在遇火燃烧时会产生烟雾和毒性气体,给人员的撤离和消防的实施带来不利因素。At present, there are mainly two types of fire-resistant cables used at home and abroad: one is mineral insulated fire-resistant cables, and the other is fire-resistant tape/organic composite insulated fire-resistant cables. The former has short production length, troublesome product joint processing, and high manufacturing costs; The refractory belt used is made of inorganic matter through a binder. During the wrapping process, it is easy to cause the inorganic matter to fall off, and there is a certain degree of instability. The quality of the product cannot be guaranteed during mass production. For silicone rubber insulated and sheathed fire-resistant cables, although they have certain fire-resistant properties, they will produce smoke and toxic gases when they are burned in a fire, which will bring unfavorable factors to the evacuation of personnel and the implementation of fire protection.

因此,有必要设计一种阻燃耐火电缆以解决上述问题。Therefore, it is necessary to design a flame-retardant and fire-resistant cable to solve the above problems.

实用新型内容 Utility model content

本实用新型的目的在于提供一种生产工艺简单、成本较低、且具有良好的阻燃、耐高温、耐火及机械防护性能的陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆,保证线缆电路在火灾发生时能在一定的时间内正常运行,且无烟雾和毒气释放,保障人员的安全撤离和消防的顺利进行。The purpose of the utility model is to provide a ceramic silicon rubber insulated metal sheath flame-retardant and fire-resistant cable with simple production process, low cost, and good flame retardancy, high temperature resistance, fire resistance and mechanical protection performance, so as to ensure that the cable circuit In the event of a fire, it can operate normally for a certain period of time without releasing smoke and poisonous gas, ensuring the safe evacuation of personnel and the smooth progress of fire fighting.

为了实现上述目的,本实用新型采取以下技术方案:In order to achieve the above object, the utility model takes the following technical solutions:

陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆,包括导体、包覆在导体外的耐火绝缘层、包覆在耐火绝缘层外的成缆绕包层、耐火绝缘层与成缆绕包层之间的填充层,以及包覆在成缆绕包层外的金属护套。Ceramic silicone rubber insulated metal sheath flame retardant and fire-resistant cable, including conductor, fire-resistant insulation layer covering the conductor, cabled wrapping layer covered by the fire-resistant insulating layer, and between the fire-resistant insulating layer and the cabled wrapping layer The filling layer between them, and the metal sheath covering the outer cladding of the cable.

本实用新型进一步的改进在于:所述导体为铜导体。The further improvement of the utility model is that: the conductor is a copper conductor.

本实用新型进一步的改进在于:所述耐火绝缘层由陶瓷化硅橡胶制成,所述耐火绝缘层的厚度为0.6~2.2mm。The further improvement of the utility model is that: the fire-resistant insulating layer is made of ceramic silicon rubber, and the thickness of the fire-resistant insulating layer is 0.6-2.2mm.

本实用新型进一步的改进在于:所述填充层为岩棉填充绳。The further improvement of the utility model is that: the filling layer is a rock wool filling rope.

本实用新型进一步的改进在于:所述成缆绕包层由合成云母带组成。The further improvement of the utility model is that: the cabled wrapping layer is composed of synthetic mica tape.

本实用新型进一步的改进在于:所述金属护套由铜包铜合金带纵包成型后焊缝并轧纹制成,所述铜包铜合金带的厚度为0.1~0.3mm。The further improvement of the utility model is that: the metal sheath is made of a copper-clad copper alloy strip formed longitudinally and then welded and embossed, and the thickness of the copper-clad copper alloy strip is 0.1-0.3 mm.

本实用新型进一步的改进在于:所述阻燃耐火电缆包括若干导体,每个导体外周均包覆有耐火绝缘层;所述若干导体直径相同。The further improvement of the utility model is that: the flame-retardant and fire-resistant cable includes several conductors, each conductor is covered with a fire-resistant insulating layer; the diameters of the several conductors are the same.

本实用新型的结构特点:导体采用单根或多股铜线,耐火绝缘层采用陶瓷化硅橡胶,成缆绕包层采用合成云母带,填充层采用岩棉填充绳,金属护套采用铜包铜合金带。金属护套在纵包成型后焊缝并轧纹。Structural features of the utility model: the conductor adopts single or multi-strand copper wire, the refractory insulating layer adopts ceramic silicon rubber, the cable wrapping layer adopts synthetic mica tape, the filling layer adopts rock wool filling rope, and the metal sheath adopts copper clad Copper alloy strip. The metal sheath is welded and corrugated after longitudinal wrapping.

相对于现有技术,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

1、本实用新型中的耐火绝缘层是以陶瓷化硅橡胶为原材料,在室温条件下具有普通橡胶一样的柔韧性和弹性,经高温或火焰灼烧后可形成具有一定机械强度的陶瓷壳体,可耐1200℃高温,且具有良好的电绝缘性能,使线缆电路的正常运行得到有效的保障。1. The fire-resistant insulating layer in the utility model is made of ceramic silicon rubber, which has the same flexibility and elasticity as ordinary rubber at room temperature, and can form a ceramic shell with certain mechanical strength after high temperature or flame burning , can withstand high temperature of 1200 ℃, and has good electrical insulation performance, so that the normal operation of the cable circuit is effectively guaranteed.

2、本实用新型中所采用的合成云母带具有良好的隔热和耐火性能,可耐1000℃高温;耐火绝缘层与成缆绕包层之间的岩棉填充绳,同样具有良好的隔热和耐火性能,保证缆芯内部绝缘单线的安全使用。2. The synthetic mica tape used in this utility model has good heat insulation and fire resistance, and can withstand high temperatures of 1000°C; the rock wool-filled rope between the fire-resistant insulating layer and the cabled wrapping layer also has good heat insulation And fire-resistant performance, to ensure the safe use of insulated single wire inside the cable core.

3、本实用新型中所采用的铜包铜合金带熔点高(1000℃),质轻,成本较低,加工性能良好,且具有与纯铜带相媲美的机械物理性能,可有效起到阻燃、耐火、耐高温的效果。3. The copper-clad copper alloy strip used in the utility model has a high melting point (1000°C), light weight, low cost, good processing performance, and has mechanical and physical properties comparable to pure copper strips, which can effectively prevent Combustibility, fire resistance, high temperature resistance.

4、本实用新型中的金属护套是经纵、包焊接并轧纹制成的,保证电缆良好的弯曲性能,同时具有较好的机械防护性能。4. The metal sheath in the utility model is made of longitudinal, cladding welding and embossing, which ensures good bending performance of the cable and has good mechanical protection performance at the same time.

5、本实用新型中所采用的原材料均为无烟、无卤、无毒材料,且在高温或火焰烧灼时不会产生烟雾和有毒气体,属于环保型阻燃耐火电缆。5. The raw materials used in this utility model are all smoke-free, halogen-free, and non-toxic materials, and will not produce smoke and toxic gases when burned by high temperature or flames, and belong to environmentally friendly flame-retardant and fire-resistant cables.

附图说明 Description of drawings

图1是符合本实用新型的陶瓷化硅橡胶绝缘金属护套耐火电缆的外观图;Fig. 1 is the external appearance diagram of ceramic silicon rubber insulated metal sheath fire-resistant cable conforming to the utility model;

图2是本实用新型实施例1的结构示意图;Fig. 2 is the structural representation of the utility model embodiment 1;

图3是本实用新型实施例2的结构示意图。Fig. 3 is a schematic structural view of Embodiment 2 of the utility model.

图中标号:1导体、2耐火绝缘层、3填充层、4成缆绕包层、5金属护套。Labels in the figure: 1 conductor, 2 refractory insulating layer, 3 filling layer, 4 cabled wrapping layer, 5 metal sheath.

具体实施方式 Detailed ways

下面结合附图1至3对本实用新型进一步说明。Below in conjunction with accompanying drawing 1 to 3 the utility model is further described.

实施例1:Example 1:

如图2所示,一种陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆,该电缆由内至外分别包括导体1、耐火绝缘层2、填充层3、成缆绕包层4和金属护套5;其中导体1有三根,且每根直径相同。耐火绝缘层2包覆在导体1外面,成缆绕包层4将导体1和耐火绝缘层2包覆;成缆绕包层4与耐火绝缘层2之间的空隙部分为填充层3;金属护套5包覆在成缆绕包层4外面。耐火绝缘层2采用陶瓷化硅橡胶材料制成,该材料可耐1200℃高温,具有良好的电绝缘性能,其经高温或火焰烧灼后可形成具有一定机械强度的陶瓷壳体。As shown in Figure 2, a ceramic silicone rubber insulated metal sheath flame-retardant fire-resistant cable, the cable includes a conductor 1, a fire-resistant insulating layer 2, a filling layer 3, a cabled wrapping layer 4 and a metal sheath from the inside to the outside. Set 5; wherein there are three conductors 1, and each of them has the same diameter. The refractory insulating layer 2 is coated on the outside of the conductor 1, and the cabled wrapping layer 4 covers the conductor 1 and the refractory insulating layer 2; the gap between the cabled wrapping layer 4 and the refractory insulating layer 2 is the filling layer 3; the metal The sheath 5 covers the outside of the cabled wrapping 4 . The refractory insulating layer 2 is made of ceramic silicon rubber material, which can withstand high temperature of 1200°C and has good electrical insulation performance. It can form a ceramic shell with certain mechanical strength after high temperature or flame burning.

成缆绕包层4采用合成云母带绕包而成,重叠率为50%;填充层3采用岩棉填充绳,有效起到保护绝缘单线的作用,同时保证缆芯的圆整度;所述合成云母带和岩棉填充绳均具有优异的隔热和耐火性能。The cable wrapping layer 4 is made of synthetic mica tape, with an overlapping rate of 50%; the filling layer 3 is made of rock wool filling rope, which effectively protects the insulating single wire and ensures the roundness of the cable core; Both synthetic mica tape and rock wool-filled rope have excellent thermal insulation and fire resistance properties.

金属护套5采用铜包铜合金带材料制成,该材料熔点高(1000℃)、质轻。所述金属护套5经纵包、焊缝和轧纹制成,具有良好的机械防护性能和弯曲性能,同时具备优异的阻燃、耐高温和耐火性能,在火灾发生时,可有效的保证线缆电路在一定的时间内正常运行。The metal sheath 5 is made of copper-clad copper alloy strip material, which has a high melting point (1000° C.) and is light in weight. The metal sheath 5 is made of longitudinal cladding, welding seam and embossing, which has good mechanical protection performance and bending performance, and also has excellent flame retardancy, high temperature resistance and fire resistance performance, and can effectively guarantee Cable circuits operate normally for a certain amount of time.

实施例2:Example 2:

如图3所示,一种陶瓷化硅橡胶绝缘金属护套阻燃耐火电缆,该电缆由内至外分别包括导体1、耐火绝缘层2、填充层3、成缆绕包层4和金属护套5;其中导体1有4根,均为铜绞线,且每根直径相同。耐火绝缘层2包覆在导体1外面,成缆绕包层4将导体1和耐火绝缘层2包覆;成缆绕包层4与耐火绝缘层2之间的空隙部分为填充层3;金属护套5包覆在成缆绕包层4外面。耐火绝缘层2采用陶瓷化硅橡胶材料制成,该材料可耐1200℃高温,具有良好的电绝缘性能,其经高温或火焰烧灼后可形成具有一定机械强度的陶瓷壳体。As shown in Figure 3, a ceramic silicone rubber insulated metal sheath flame-retardant fire-resistant cable, the cable includes a conductor 1, a fire-resistant insulating layer 2, a filling layer 3, a cabled wrapping layer 4 and a metal sheath from the inside to the outside. Set of 5; wherein the conductor 1 has 4 wires, all of which are copper stranded wires, and each wire has the same diameter. The refractory insulating layer 2 is coated on the outside of the conductor 1, and the cabled wrapping layer 4 covers the conductor 1 and the refractory insulating layer 2; the gap between the cabled wrapping layer 4 and the refractory insulating layer 2 is the filling layer 3; the metal The sheath 5 covers the outside of the cabled wrapping 4 . The refractory insulation layer 2 is made of ceramic silicon rubber material, which can withstand high temperature of 1200°C and has good electrical insulation performance. It can form a ceramic shell with certain mechanical strength after high temperature or flame burning.

成缆绕包层4采用合成云母带绕包而成,重叠率为50%;填充层3采用岩棉填充绳,有效起到保护绝缘单线的作用,同时保证缆芯的圆整度;所述合成云母带和岩棉填充绳均具有优异的隔热和耐火性能。The cable wrapping layer 4 is made of synthetic mica tape, with an overlapping rate of 50%; the filling layer 3 is made of rock wool filling rope, which effectively protects the insulating single wire and ensures the roundness of the cable core; Both synthetic mica tape and rock wool-filled rope have excellent thermal insulation and fire resistance properties.

金属护套5采用铜包铜合金带材料制成,该材料熔点高(1000℃)、质轻。所述金属护套5经纵包、焊缝和轧纹制成,具有良好的机械防护性能和弯曲性能,同时具备优异的阻燃、耐高温和耐火性能,在火灾发生时,可有效的保证线缆电路在一定的时间内正常运行。The metal sheath 5 is made of copper-clad copper alloy strip material, which has a high melting point (1000° C.) and is light in weight. The metal sheath 5 is made of longitudinal cladding, welding seam and embossing, which has good mechanical protection performance and bending performance, and also has excellent flame retardancy, high temperature resistance and fire resistance performance, and can effectively guarantee Cable circuits operate normally for a certain amount of time.

以上具体实施方式仅用于说明本实用新型,而非用于限定实用新型。The above specific embodiments are only used to illustrate the utility model, rather than to limit the utility model.

Claims (7)

1. potteryization silicon rubber insulation metallic sheath flame resistant cable; It is characterized in that: comprise conductor (1), be coated on the outer refractory insulating layer (2) of conductor (1), be coated on the packed layer (3) between refractory insulating layer (2) outer stranding lapping layer (4), refractory insulating layer (2) and the stranding lapping layer (4), and be coated on the outer metallic sheath (5) of stranding lapping layer (4).
2. potteryization silicon rubber insulation metallic sheath flame resistant cable as claimed in claim 1 is characterized in that: said conductor (1) is a copper conductor.
3. potteryization silicon rubber insulation metallic sheath flame resistant cable as claimed in claim 1, it is characterized in that: said refractory insulating layer (2) is processed by pottery silicon rubber, and the thickness of said refractory insulating layer is 0.6~2.2mm.
4. potteryization silicon rubber insulation metallic sheath flame resistant cable as claimed in claim 1 is characterized in that: said packed layer (3) is the rock wool gasket for packing.
5. potteryization silicon rubber insulation metallic sheath flame resistant cable as claimed in claim 1, it is characterized in that: said stranding lapping layer (4) is made up of synthetic mica tape.
6. potteryization silicon rubber insulation metallic sheath flame resistant cable as claimed in claim 1 is characterized in that: said metallic sheath (5) by the vertical wrap molding of copper-clad copper alloy belt after weld seam and embossing process, the thickness of said copper-clad copper alloy belt is 0.1~0.3mm.
7. like each described potteryization silicon rubber insulation metallic sheath flame resistant cable in the claim 1 to 6, it is characterized in that: said flame resistant cable comprises plurality of conductors (1), and each conductor (1) periphery all is coated with refractory insulating layer (2); Said plurality of conductors (1) diameter is identical.
CN201220050665XU 2012-02-16 2012-02-16 Ceramic silicone rubber insulated metal sheath flame retardant fire-resistant cable Expired - Lifetime CN202487255U (en)

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* Cited by examiner, † Cited by third party
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CN103247390A (en) * 2013-04-15 2013-08-14 航天电工技术有限公司 Compound insulation fireproof cable of pre-branch flexible mineral and manufacture method thereof
CN103680732A (en) * 2013-11-28 2014-03-26 成都众山科技有限公司 Easy-bending and compressive night-vision transmission structure
CN104464916A (en) * 2014-11-15 2015-03-25 扬州禾基塑业有限公司 Novel copper strip
CN107274996A (en) * 2017-06-19 2017-10-20 乐山市同源科技有限公司 A kind of flame-proof heat-resistant cable
CN107359004A (en) * 2017-04-18 2017-11-17 浙江成宝电线电缆有限公司 A kind of automobile-used wire of fire-retardant heatproof Anti-pull-press and its preparation technology
CN108333699A (en) * 2018-04-04 2018-07-27 四川六九二科技有限公司 A kind of microlight-type special optical cable
CN112420266A (en) * 2020-11-23 2021-02-26 贵州天虹志远电线电缆有限公司 Fireproof cable with anti-oxidation metal sheath
CN113823451A (en) * 2020-06-19 2021-12-21 中特华星电缆股份有限公司 Middle-high voltage fire-resistant power cable

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103247390A (en) * 2013-04-15 2013-08-14 航天电工技术有限公司 Compound insulation fireproof cable of pre-branch flexible mineral and manufacture method thereof
CN103247390B (en) * 2013-04-15 2016-08-31 航天电工集团有限公司 A kind of pre-branch flexible mineral compound insulation fireproof cable and preparation method thereof
CN103680732A (en) * 2013-11-28 2014-03-26 成都众山科技有限公司 Easy-bending and compressive night-vision transmission structure
CN104464916A (en) * 2014-11-15 2015-03-25 扬州禾基塑业有限公司 Novel copper strip
CN107359004A (en) * 2017-04-18 2017-11-17 浙江成宝电线电缆有限公司 A kind of automobile-used wire of fire-retardant heatproof Anti-pull-press and its preparation technology
CN107274996A (en) * 2017-06-19 2017-10-20 乐山市同源科技有限公司 A kind of flame-proof heat-resistant cable
CN108333699A (en) * 2018-04-04 2018-07-27 四川六九二科技有限公司 A kind of microlight-type special optical cable
CN113823451A (en) * 2020-06-19 2021-12-21 中特华星电缆股份有限公司 Middle-high voltage fire-resistant power cable
CN112420266A (en) * 2020-11-23 2021-02-26 贵州天虹志远电线电缆有限公司 Fireproof cable with anti-oxidation metal sheath

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Granted publication date: 20121010