CN202482543U - Slack warping machine - Google Patents
Slack warping machine Download PDFInfo
- Publication number
- CN202482543U CN202482543U CN2012200742991U CN201220074299U CN202482543U CN 202482543 U CN202482543 U CN 202482543U CN 2012200742991 U CN2012200742991 U CN 2012200742991U CN 201220074299 U CN201220074299 U CN 201220074299U CN 202482543 U CN202482543 U CN 202482543U
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- axle
- yarn feeding
- yarn
- roller
- press roller
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Abstract
A slack warping machine relates to the field of textile machinery. The slack warping machine is designed by integrating mechanics, electrics and air, a frequency-conversion winding motor is utilized to directly drive a warp beam, constant yarn speed and constant winding tension are realized via control technology of a PLC (programmable logic controller), a yarn feed roller is linked with the warp beam coaxially, and technological parameter setting and displaying can be realized via a color touch screen. The slack warping machine is high in degree of automation, flexible, reliable, convenient to operate, high producing efficiency and good in producing quality. The slack warping machine is applicable to dyeing warp beam so that dyeing process is simplified, cost and energy consumption and greige yarn are saved, warp damage is small, weaving efficiency is high, winding densities of an inner layer and an outer layer can be identical and can be tight in the inner layer and loose in the outer layer, the product with best weaving quality can be provided to users, and warping technology for realizing the optimum weaving efficiency is provided.
Description
Technical field
The utility model relates to field of textile machinery, particularly a kind of loose formula warping machines.
Background technology
Since China reform and opening-up, national economy is increased fast, has become the main flow of the present industrial development of China with " scientific and technical innovation, autonomous innovation ", and China's industry is progressively to intensive style, energy-saving and emission-reduction, and the direction of low-carbon (LC) develops.Warping machines is the general indispensable machinery of textile industry.Warping machines is with the warp thread of certain radical by specific length abreast, be wound on the warp beam equably.During warping, warp thread need have suitable tension force, keeps simultaneously the brute force and the elasticity of warp thread as far as possible, the full width warp tension uniformity of should trying one's best in the warping process, and the rolling density of warp thread is wanted evenly on the warp beam, just will justify the uneven phenomenon of no concave-convex through an axle surface.Existing traditional warping machines is made up of a head, case toothholder and one group of bobbin cradle; The groundwork mode is: cheese is wound up on axle, and rolling density is that the size through the pressure roller thrust realizes that rolling density is inhomogeneous; Be difficult to accurate control; Inefficiency, quality does not reach specification requirement, can not satisfy requirement of client.Particularly this warping machines can not satisfy the warp axle warping requirement that loose formula is dyed axle and high technology requirement.In order to solve this difficult problem, R&D institution and science and technology in enterprise personnel utilize modern science and technology in constantly research, exploration, though obtained some progress technically, in practice, still exist the technical barrier that does not overcome as yet.
Summary of the invention
The purpose of the utility model is to overcome above deficiency, and a kind of loose formula warping machines is provided, and collects mechanical, electrical, gas and forms for the one designed in conjunction; Adopt advanced frequency conversion coiling motor direct-drive through axle, and realize the permanent linear speed of yarn, constant tension winding by the PLC control technology, the yarn feeding roller with through an axle synchronous interaction; Also can carry out processing parameter setting and demonstration through the color touch display screen, automaticity is high, and is sensitive reliable; Easy to operate, production efficiency is high, and quality is good.
The utility model solves the technical scheme that its technical problem adopted: comprise frame, press roller electromagnetic brake, yarn feeding roller, yarn feeding roller electromagnetic brake, the passive belt wheel of yarn feeding, yarn feeding driving pulley, servomotor, go up doff cylinder, track base, go up the doff support, lead rail axis, support beam, through axle, main shaft, through an axle electromagnetic brake, rack sleeve, bush support, synchronous pulley, bat close support, clap the plying bar, clap close sprocket wheel, clap close motor, flat yarn roller mechanism, expansion reed mechanism, coiling motor, coiling motor strainer, through an axle trailing arm, press yarn cylinder, press roller support arm, press roller, be connected and fix through supportting beam between frame and the frame, the frame right-hand member is provided with computer controller; Top is provided with the yarn feeding roller between two frames, respectively is provided with yarn feeding roller electromagnetic brake on the yarn feeding roller right ends axle, and press roller is installed on a side of yarn feeding roller; Also respectively be provided with the press roller electromagnetic brake on the press roller right ends axle simultaneously, the center line of yarn feeding roller becomes 15～30 degree angles with the line of the center line of press roller with horizontal plane, and the axle head of yarn feeding roller left end is provided with the passive belt wheel of yarn feeding; Connect the passive belt wheel of yarn feeding of yarn feeding roll shaft end synchronously with an end, the other end connects the yarn feeding driving pulley on the servomotor, and servomotor is provided with brake; Servomotor is connected with brake, and the lower end of press roller is provided with the press roller support arm, and press roller is connected with pressing the yarn cylinder through the press roller support arm; Press the yarn cylinder to be fixed on the doff cylinder; Last doff cylinder two ends are provided with track base, and the track base lower end is provided with lead rail axis, and lead rail axis is provided with linear bearing; Last doff cylinder, track base, lead rail axis and linear bearing are installed on the doff support; Yarn feeding roller one end is provided with expansion reed mechanism peace yarn roller mechanism, and the middle and lower part is provided with through axle between two frames, is provided with through the axle trailing arm through the axle lower end; Be connected with main shaft through axle left end axle head; Be connected with another main shaft through axle right-hand member axle head, on the axle two end axles, respectively be provided with through the axle electromagnetic brake, the main shaft skin is provided with rack sleeve; The rack sleeve lower end is provided with bush support; Connect the synchronous pulley of coiling motor shaft end synchronously with an end, the other end connects the synchronous pulley through the axle main-axis end, and the coiling motor is provided with coiling motor strainer; Main-axis end is provided with to clap and closes support; Bat is closed the support two ends and is respectively equipped with and claps the plying bar, claps plying bar right-hand member and is respectively equipped with to clap and closes sprocket wheel, closes sprocket wheel through bat and closes motor with bat and be connected; The circuit of the circuit of servomotor and brake, coiling motor, bat are closed motor circuit and are connected with the computer controller of frame right-hand member; Computer controller adopts the PLC control technology, and is provided with the color touch display screen, has formed a kind of loose formula warping machines.
The know-why that the utility model adopts is: collect mechanical, electrical, gas and form for the one designed in conjunction.This warping machines adopts advanced frequency control coiling motor direct-drive through axle; And by the permanent linear speed of PLC control technology realization yarn, constant tension winding; A yarn feeding roller and the synchronous interaction of warp axle; Through the rolling density of press roller pressurized control through axle, can warping the pine formula through axle, and can guarantee through rolling density uniformity between axle and the warp spool.Coiling motor drive main shaft under the drive of synchronous pulley rotates, and main shaft drives through the axle running.Servomotor rotates through the yarn feeding of band drive synchronously driving pulley; The yarn feeding driving pulley drives the passive belt wheel running of yarn feeding; Through PLC control coiling motor and yarn feeding roller servomotor are controlled, regulated rotating speed automatically, realize yarn feeding roller and warp axle synchronous interaction running.During start,, after process yarn feeding roller and press roller grind processing outward again, be wound up on axle again when the processing of warp thread by bobbin cradle process expansion reed mechanism peace yarn roller mechanism.Expansion reed mechanism is furnished with accurate expansion reed, and warp thread is arranged evenly.Reed move left and right and flexible respectively by the motor-driven that is installed in the slay two ends, manual operation; Other has separate electrical motor to drive the wearing and tearing of reed fine motion up-down minimizing dent, and blowing cleaning dent function is arranged.The winding of yarn when flat yarn roller mechanism can effectively prevent initial start helps the warping of yarn.Press roller is installed on a side of yarn feeding roller, and its effect is with the yarn feeding roller warp thread to be clamped, and guarantees that every warp thread reels with length, does not have tension difference when making the sizing unwinding.The yarn feeding roller becomes active transport by passive transport, and with through axle synchronously, overall process keeps constant tension, and the tension force size is confirmed by raw material variety and rolling density.Through axle, meet the requirement of high-quality warping coiling through the extraordinary frequency conversion coiling of the corresponding to 5.5kw of through-drive employing and constant tension winding characteristic motor-driven, also have transmission efficiency height and energy-saving advantages simultaneously.The transmission of yarn feeding roller adopts the 7kw servo electrical machinery system of high accuracy high dynamic response to drive the yarn feeding roller; And on the yarn feeding roller, be provided with the press roller of surperficial encapsulate; Press roller compresses warp thread during work; And they are through axle run-in synchronism, remain the permanent tension force of warp thread, and according to given rolling density running.The braking of warp axle: realize what braking was controlled through warp axle electromagnetic brake assistance coiling electric machine controller, its braking is steady, speed is fast.The braking of yarn feeding roller: assist servomotor controller through yarn feeding roller electromagnetic brake and press roller electromagnetic brake, realize yarn feeding roller press roller and warp axle synchronous braking control, press roller is thrown off during braking.Last doff employing is gone up the doff cylinder and combined with sensor, can set the cylinder stroke arbitrarily, to satisfy the requirement that on axle, falls of different disk tracks, need not to change a warp axle trailing arm, and is convenient and swift.The frame right-hand member is provided with computer controller and color touch display screen man-machine interface, not only is useful on the process data input and the operation display frame of operation, can revise the technology locking picture of management in addition to process data; Can the debug switch parts, the picture of drive disk assembly, sensor element and action component; Can write down 9 teams and groups' output and 40 historical datas through axle; Can carry out multistage Password Management; Also can set 9 supporting paper pictures.
The utility model beneficial effect is: this warping machines automaticity is high, and speed of beaming is fast, and production efficiency is high, and is easy to operate; Be adapted to dye beams, reduce dyeing process, practice thrift cost, cost saving, energy efficient, saving raw yarn, little through yarn damage, weaving efficiency is high; Good product quality, precision is high, and is can the ectonexine rolling density identical; Also can be tight inside but loose outside, for providing, the user obtains best woven quality, the needed warping technology of best weaving efficiency.
Description of drawings
Be to combine accompanying drawing and embodiment that the utility model is further described below:
Fig. 1 is a kind of loose formula warping machines structural representation front view
Fig. 2 is a kind of loose formula warping machines A-A cutaway view
In the drawings: 1. frame; 2. press roller electromagnetic brake; 3. yarn feeding roller; 4. yarn feeding roller electromagnetic brake; 5. the passive belt wheel of yarn feeding; 6. yarn feeding driving pulley; 7. servomotor; 8. go up the doff cylinder; 9. track base; 10. go up the doff support; 11. lead rail axis; 12. support beam; 13. through axle; 14. main shaft; 15. through the axle electromagnetic brake; 16. rack sleeve; 17. bush support; 18. synchronous pulley; Close support 19. clap; 20. clap the plying bar; Close sprocket wheel 21. clap; Close motor 22. clap; 23. flat yarn roller mechanism; 24. expansion reed mechanism; 25. coiling motor; 26. coiling motor strainer; 27. through the axle trailing arm; 28. press the yarn cylinder; 29. press roller support arm; 30. press roller.
The specific embodiment
In Fig. 1, Fig. 2: is connected through support beam 12 between frame 1 and the frame 1 and fixes, frame 1 right-hand member is provided with computer controller, and top is provided with yarn feeding roller 3 between two frames 1; Respectively be provided with yarn feeding roller electromagnetic brake 4 on the yarn feeding roller 3 right ends axles, press roller 30 is installed on a side of yarn feeding roller 3, also respectively is provided with press roller electromagnetic brake 2 on the press roller 30 right ends axles simultaneously; The center line of yarn feeding roller 3 becomes 15～30 degree angles with the line of the center line of press roller 30 with horizontal plane, the axle head of yarn feeding roller 3 left ends is provided with the passive belt wheel 5 of yarn feeding, connects the passive belt wheel 5 of yarn feeding of yarn feeding roller 3 axle heads synchronously with an end; The other end connects the yarn feeding driving pulley 6 on the servomotor 7, and servomotor 7 is provided with brake, and servomotor 7 is connected with brake; The lower end of press roller 30 is provided with press roller support arm 29, and press roller 30 is connected with pressing yarn cylinder 28 through press roller support arm 29, presses yarn cylinder 28 to be fixed on the doff cylinder 8; Last doff cylinder 8 two ends are provided with track base 9, and track base 9 lower ends are provided with lead rail axis 11, and lead rail axis 11 is provided with linear bearing; Last doff cylinder 8, track base 9, lead rail axis 11 and linear bearing are installed on the doff support 10, and yarn feeding roller 3 one ends are provided with that the middle and lower part is provided with through axle 13 between expansion reed mechanism 24 peaceful yarn roller mechanism 23, two frames 1; Be provided with through axle trailing arm 27 through axle 13 lower ends, be connected with main shaft 14, be connected with another main shaft 14 through axle 13 right-hand member axle heads through axle 13 left end axle heads; On axle 13 two end axles, respectively be provided with through axle electromagnetic brake 15; Main shaft 14 skins are provided with rack sleeve 16, and rack sleeve 16 lower ends are provided with bush support 17, connect the synchronous pulley 18 of coiling motor 25 axle heads synchronously with an end; The other end connects the synchronous pulley 18 through axle 13 main shafts 14 axle heads; Coiling motor 25 is provided with coiling motor strainer 26, and main shaft 14 axle heads are provided with to clap and close support 19, and bat is closed support 19 two ends and is respectively equipped with bat plying bar 20; Bat plying bar 20 right-hand members are respectively equipped with to clap and close sprocket wheel 21; Close sprocket wheel 21 through bat and close motor 22 with bat and be connected, the circuit of the circuit of servomotor 7 and brake, coiling motor 25, clap and close motor 22 circuit and be connected computer controller employing PLC control technology with the computer controller of frame 1 right-hand member; And be provided with the color touch display screen, formed a kind of loose formula warping machines.
A kind of loose formula warping machines collects mechanical, electrical, gas and forms for the one designed in conjunction.This warping machines adopts advanced frequency control coiling motor 25 directly to drive through axle 13; And by the permanent linear speed of PLC control technology realization yarn, constant tension winding; A yarn feeding roller 3 and 13 synchronous interactions of warp axle; Through the rolling density of press roller 30 pressurized control through axle 13, can warping the pine formula through axle 13, and can guarantee rolling density uniformity between axle 13 and warp spools 13.Coiling motor 25 drive main shaft 14 under the drive of synchronous pulley 18 rotates, and main shaft 14 drives through axle 13 runnings.Servomotor 7 rotates through the yarn feeding of band drive synchronously driving pulley 6; Yarn feeding driving pulley 6 drives passive belt wheel 5 runnings of yarn feeding; Through PLC control coiling motor 25 and yarn feeding roller 3 servomotors 7 are controlled, regulated rotating speed automatically, realize yarn feeding roller 3 and warp axle 13 synchronous interactions running.During start,, through after yarn feeding roller 3 and the press roller 30 outer mill processing, be wound up into again on axle 13 again when the processing of warp thread by bobbin cradle process expansion reed mechanism 24 peaceful yarn roller mechanisms 23.Expansion reed mechanism 24 is furnished with accurate expansion reed, and warp thread is arranged evenly.Reed move left and right and flexible respectively by the motor-driven that is installed in the slay two ends, manual operation; Other has separate electrical motor to drive the wearing and tearing of reed fine motion up-down minimizing dent, and blowing cleaning dent function is arranged.The winding of yarn when flat yarn roller mechanism 23 can effectively prevent initial start helps the warping of yarn.Press roller 30 is installed on a side of yarn feeding roller 3, and its effect is with yarn feeding roller 3 warp thread to be clamped, and guarantees that every warp thread reels with length, does not have tension difference when making the sizing unwinding.Yarn feeding roller 3 becomes active transport by passive transport, and with synchronous through axle 13, overall process keeps constant tension, and the tension force size is definite by raw material variety and rolling density.Drive through axle 13 through axle 13 transmission employings and the extraordinary frequency conversion coiling of the corresponding to 5.5kw of constant tension winding characteristic motor 25, meet the requirement of high-quality warping coiling, also have transmission efficiency height and energy-saving advantages simultaneously.The 7kw servomotor 7 system drive yarn feeding rollers 3 of high accuracy high dynamic response are adopted in 3 transmissions of yarn feeding roller; And on yarn feeding roller 3, be provided with the press roller 30 of surperficial encapsulate; Press roller 30 compresses warp thread during work; And they are through axle 13 run-in synchronisms, remain the permanent tension force of warp thread, and according to given rolling density running.13 brakings of warp axle: realize what braking was controlled through warp axle electromagnetic brake 15 assistance coiling motors 25 controllers, its braking is steady, speed is fast.Yarn feeding roller 3 brakings:, realize yarn feeding roller 3 press rollers 30 and control that press roller 30 is thrown off during braking through axle 13 synchronous brakings through yarn feeding roller electromagnetic brake 4 and press roller electromagnetic brake 2 assistance servomotors 7 controllers.Last doff employing is gone up doff cylinder 8 and combined with sensor, can set the cylinder stroke arbitrarily, to satisfy the requirement that on axle 13, falls of different disk tracks, need not to change a warp axle trailing arm 27, and is convenient and swift.Frame 1 right-hand member is provided with computer controller and color touch display screen man-machine interface, not only is useful on the process data input and the operation display frame of operation, can revise the technology locking picture of management in addition to process data; Can the debug switch parts, the picture of drive disk assembly, sensor element and action component; Can write down 9 teams and groups' output and 40 historical datas through axle; Can carry out multistage Password Management; Also can set 9 supporting paper pictures.
Claims (1)
1. loose formula warping machines, comprise frame, press roller electromagnetic brake, yarn feeding roller, yarn feeding roller electromagnetic brake, the passive belt wheel of yarn feeding, yarn feeding driving pulley, servomotor, go up doff cylinder, track base, go up the doff support, lead rail axis, support beam, through axle, main shaft, through an axle electromagnetic brake, rack sleeve, bush support, synchronous pulley, bat close support, clap the plying bar, clap close sprocket wheel, clap close motor, flat yarn roller mechanism, expansion reed mechanism, coiling motor, coiling motor strainer, through an axle trailing arm, press yarn cylinder, press roller support arm, press roller, it is characterized in that: be connected and fix through supportting beam between frame and the frame; The frame right-hand member is provided with computer controller, and top is provided with the yarn feeding roller between two frames, respectively is provided with yarn feeding roller electromagnetic brake on the yarn feeding roller right ends axle; Press roller is installed on a side of yarn feeding roller, also respectively is provided with the press roller electromagnetic brake on the press roller right ends axle simultaneously, and the center line of yarn feeding roller becomes 15～30 degree angles with the line of the center line of press roller with horizontal plane; The axle head of yarn feeding roller left end is provided with the passive belt wheel of yarn feeding, connects the passive belt wheel of yarn feeding of yarn feeding roll shaft end synchronously with an end, and the other end connects the yarn feeding driving pulley on the servomotor; Servomotor is provided with brake, and servomotor is connected with brake, and the lower end of press roller is provided with the press roller support arm; Press roller is connected with pressing the yarn cylinder through the press roller support arm, presses the yarn cylinder to be fixed on the doff cylinder, and last doff cylinder two ends are provided with track base; The track base lower end is provided with lead rail axis; Lead rail axis is provided with linear bearing, and last doff cylinder, track base, lead rail axis and linear bearing are installed on the doff support, and yarn feeding roller one end is provided with expansion reed mechanism peace yarn roller mechanism; The middle and lower part is provided with through axle between two frames; Be provided with through the axle trailing arm through the axle lower end, be connected with main shaft, be connected with another main shaft through axle right-hand member axle head through axle left end axle head; On the axle two end axles, respectively be provided with through the axle electromagnetic brake; The main shaft skin is provided with rack sleeve, and the rack sleeve lower end is provided with bush support, connects the synchronous pulley of coiling motor shaft end synchronously with an end; The other end connects the synchronous pulley through the axle main-axis end; The coiling motor is provided with coiling motor strainer, and main-axis end is provided with to clap and closes support, and bat is closed the support two ends and is respectively equipped with bat plying bar; Bat plying bar right-hand member is respectively equipped with to clap and closes sprocket wheel; Close sprocket wheel through bat and close motor with bat and be connected, the circuit of the circuit of servomotor and brake, coiling motor, clap and close motor circuit and be connected computer controller employing PLC control technology with the computer controller of frame right-hand member; And be provided with the color touch display screen, formed a kind of loose formula warping machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200742991U CN202482543U (en) | 2012-03-02 | 2012-03-02 | Slack warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200742991U CN202482543U (en) | 2012-03-02 | 2012-03-02 | Slack warping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202482543U true CN202482543U (en) | 2012-10-10 |
Family
ID=46956977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200742991U Expired - Fee Related CN202482543U (en) | 2012-03-02 | 2012-03-02 | Slack warping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202482543U (en) |
-
2012
- 2012-03-02 CN CN2012200742991U patent/CN202482543U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121010 Termination date: 20140302 |