CN202473308U - Acid and alkali-resistant oil-resistant ultraviolet-resistant moisture-proof environment-friendly type flat drag cable - Google Patents
Acid and alkali-resistant oil-resistant ultraviolet-resistant moisture-proof environment-friendly type flat drag cable Download PDFInfo
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- CN202473308U CN202473308U CN2012200092086U CN201220009208U CN202473308U CN 202473308 U CN202473308 U CN 202473308U CN 2012200092086 U CN2012200092086 U CN 2012200092086U CN 201220009208 U CN201220009208 U CN 201220009208U CN 202473308 U CN202473308 U CN 202473308U
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- 239000003513 alkali Substances 0.000 title claims description 13
- 239000002253 acid Substances 0.000 title claims description 12
- 239000010410 layer Substances 0.000 claims abstract description 53
- 239000004020 conductor Substances 0.000 claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000779 smoke Substances 0.000 claims abstract description 11
- 238000009954 braiding Methods 0.000 claims abstract description 10
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 239000010949 copper Substances 0.000 claims abstract description 6
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910000077 silane Inorganic materials 0.000 claims abstract description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims abstract description 4
- 239000008397 galvanized steel Substances 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims abstract description 4
- 239000011241 protective layer Substances 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 12
- -1 nitrile compound Chemical class 0.000 claims description 4
- 238000009413 insulation Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 230000004224 protection Effects 0.000 description 4
- 230000006750 UV protection Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
本实用新型公开了一种耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,包括数根导体,数根导体的绞合节径比均为10~20,镀锡铜丝的单丝直径为0.2~0.5mm,单丝断裂伸长率不小于15%,数根导体外挤包有改性低烟无卤硅烷交联乙丙橡胶的绝缘层,在电缆的导体与绝缘层之间绕包一层聚酯带构成的保护层,包裹绝缘层后数根导体外分别包覆有编织层,编织层外采用镀锡铜丝编织形成屏蔽层,包裹屏蔽层的数根导体平行放置构成缆芯,缆芯外依次挤包有内护套层、外护套层,内护套层与外护套层之间设有镀锌钢带绕包构成的铠装层,电缆的截面为扁形。本实用新型具有柔软性好,便于电缆敷设安装,提高了电缆的载流量和电缆过载能力,具有较强的拖令速度。
The utility model discloses an acid-base-resistant, oil-resistant, ultraviolet-resistant, moisture-proof and environment-friendly flat towing cable, which comprises a plurality of conductors, the stranded pitch diameter ratios of which are all 10-20, and the single wire diameter of the tinned copper wire is 0.2~0.5mm, the elongation at break of the single wire is not less than 15%, and several conductors are extruded with a modified low-smoke halogen-free silane cross-linked ethylene-propylene rubber insulation layer, which is wrapped between the conductor and the insulation layer of the cable A protective layer composed of a polyester tape. After wrapping the insulating layer, several conductors are respectively covered with a braiding layer. The braiding layer is braided with tinned copper wires to form a shielding layer. Several conductors wrapped in the shielding layer are placed in parallel to form a cable core. The cable core is extruded with an inner sheath layer and an outer sheath layer in turn, and an armor layer composed of galvanized steel tape is arranged between the inner sheath layer and the outer sheath layer, and the cross section of the cable is flat. The utility model has good flexibility, is convenient for cable laying and installation, improves the carrying capacity and overload capacity of the cable, and has strong dragging speed.
Description
技术领域technical field
本实用新型涉及电线电缆领域,尤其涉及一种耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆。 The utility model relates to the field of electric wires and cables, in particular to an acid, alkali, oil, ultraviolet, moisture-proof and environment-friendly flat trolley cable.
背景技术Background technique
扁平的结构:内有铜导体、绝缘层及护套等。传统该类电缆由于绝缘层和护套层采用的是塑料或硅橡胶材料,常有氟、氯、氮、铅、镉等,燃烧时产生大量的浓烟、二恶英、酸气等公害物质。 Flat structure: there are copper conductors, insulating layers and sheaths inside. Traditional cables of this type are made of plastic or silicone rubber materials for the insulation layer and sheath layer, which often contain fluorine, chlorine, nitrogen, lead, cadmium, etc., and produce a large amount of smoke, dioxin, acid gas and other public hazards when burning .
目前,随着科学技术的发展和环保理念的加强,迫使电缆厂商用符合环保要求的材料取代传统材料,制造环保型电缆或所谓“清洁电缆”。同时随着我国港口码头、电厂、钢厂、矿山及石油化工等行业的发展,引进了大量的综合机械设备,其电源大多集动力、通讯、控制于一体,对其电力传输场合扁平电缆在具有耐酸碱、耐油、抗紫外线、防潮、柔软和环保等特性有特殊要求,并确保使用的安全性。但是,目前使用的材料难以完全同时满足上述要求。 At present, with the development of science and technology and the strengthening of environmental protection concepts, cable manufacturers are forced to replace traditional materials with materials that meet environmental protection requirements to manufacture environmentally friendly cables or so-called "clean cables". At the same time, with the development of my country's port terminals, power plants, steel mills, mines and petrochemical industries, a large number of comprehensive mechanical equipment have been introduced. Most of their power supplies integrate power, communication, and control. There are special requirements for acid and alkali resistance, oil resistance, ultraviolet resistance, moisture resistance, softness and environmental protection, and the safety of use is guaranteed. However, currently used materials are difficult to fully satisfy the above requirements at the same time. the
另一方面,传统的扁平电缆的结构不够紧凑,使得电缆的使用寿命也较短,更换的频率也相对较高。 On the other hand, the structure of the traditional flat cable is not compact enough, so that the service life of the cable is relatively short, and the frequency of replacement is relatively high. the
实用新型内容Utility model content
本实用新型的目的是提供一种耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,结构紧凑,具有耐酸碱、耐油、抗紫外线、防潮、柔软和环保等特性,以适应各种恶劣的环境,并能具有环保安全性。 The purpose of the utility model is to provide an acid, alkali, oil, ultraviolet, moisture-proof and environment-friendly flat tow cable, which is compact in structure and has the characteristics of acid and alkali resistance, oil resistance, ultraviolet resistance, moisture resistance, softness and environmental protection, so as to adapt to various harsh environments. environment, and can be environmentally safe.
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,包括数根导体,其特征在于:所述的数根导体为镀锡铜丝的束绞/股绞结构,数根导体的绞合节径比均为10~20,镀锡铜丝的单丝直径为0.2~0.5mm,单丝断裂伸长率不小于15%,所述的数根导体外挤包有改性低烟无卤硅烷交联乙丙橡胶的绝缘层,在电缆的导体与绝缘层之间绕包一层聚酯带构成的保护层,包裹绝缘层后数根导体外分别包覆有编织层,编织层外采用镀锡铜丝编织形成屏蔽层,包裹屏蔽层的数根导体平行放置构成缆芯,缆芯外依次挤包改性低烟无卤丁腈复合物形成内护套层、外护套层,所述的内护套层与外护套层之间设有镀锌钢带绕包构成的铠装层,电缆的截面为扁形。 Acid, alkali, oil, ultraviolet, moisture-proof and environment-friendly flat tow cable, including several conductors, characterized in that: the several conductors are tinned copper wire bundle/strand structure, and the strand diameter of several conductors is The ratio is 10~20, the single wire diameter of the tinned copper wire is 0.2~0.5mm, and the elongation of the single wire is not less than 15%. The insulating layer of Ethylene Propylene Rubber is wrapped with a protective layer of polyester tape between the conductor and the insulating layer of the cable. After wrapping the insulating layer, several conductors are respectively covered with a braided layer, and the outer braided layer is tinned. Copper wires are braided to form a shielding layer, and several conductors wrapping the shielding layer are placed in parallel to form a cable core, and the modified low-smoke halogen-free nitrile compound is sequentially extruded outside the cable core to form an inner sheath layer and an outer sheath layer. There is an armor layer formed by wrapping galvanized steel strips between the inner sheath layer and the outer sheath layer, and the section of the cable is flat.
所述的耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,其特征在于:所述的编织层采用镀锡铜丝编织构成。 The acid-alkali-resistant, oil-resistant, UV-resistant, moisture-proof and environment-friendly flat tow cable is characterized in that: the braiding layer is made of tinned copper wire braiding. the
所述的耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,其特征在于:所述的数根导体的根数为2~48。 The acid-alkali-resistant, oil-resistant, ultraviolet-resistant, moisture-proof, and environment-friendly flat towing cable is characterized in that the number of the conductors is 2-48. the
与已有技术相比,本实用新型有益效果体现在: Compared with the prior art, the beneficial effects of the utility model are reflected in:
1.本实用新型具有较高的柔软性,弯曲半径不大于电缆外径的2~4倍,有利于电缆敷设安装; 1. The utility model has high flexibility, and the bending radius is not greater than 2 to 4 times the outer diameter of the cable, which is conducive to cable laying and installation;
2.本实用新型的成品电缆耐温等级达到90℃,提高了电缆的载流量和电缆过载能力; 2. The temperature resistance grade of the finished cable of the utility model reaches 90°C, which improves the carrying capacity and overload capacity of the cable;
3.本实用新型具有较强的拖令速度,速度为300m/min; 3. The utility model has a strong towing speed, the speed is 300m/min;
4.本实用新型中的绝缘采用环保型改性低烟无卤硅烷交联乙丙橡胶,其优点在于:(1)乙丙橡皮具有良好的电性能、耐热性能和良好的机械性能;(2)乙丙橡皮具有耐寒性,最低耐温性能达到-70℃;(3)采用改性低烟无卤硅烷交联乙丙橡胶材料,与加工塑料的XLPE工艺方式一样,可以在普通的塑料型挤出机上加工,不需要复杂的硫化设备,只要采用温水交联达到硫化目的。且具有较强低烟、无卤环保性能。 4. The insulation in this utility model adopts environmentally friendly modified low-smoke halogen-free silane cross-linked ethylene-propylene rubber, and its advantages are: (1) ethylene-propylene rubber has good electrical properties, heat resistance and good mechanical properties; ( 2) Ethylene-propylene rubber has cold resistance, and the minimum temperature resistance can reach -70°C; (3) The modified low-smoke halogen-free silane cross-linked ethylene-propylene rubber material is the same as the XLPE process for processing plastics, and can be used on ordinary plastics. It can be processed on a type extruder without complicated vulcanization equipment, as long as it is cross-linked with warm water to achieve the purpose of vulcanization. And it has strong low-smoke, halogen-free environmental performance.
5.本实用新型中的护套材料采用改性低烟无卤丁腈复合物,满足耐酸碱、耐油、抗紫外线、防潮、柔软和低烟、无卤等特性要求; 5. The sheath material in this utility model adopts modified low-smoke halogen-free nitrile compound, which meets the requirements of acid and alkali resistance, oil resistance, ultraviolet resistance, moisture resistance, softness, low smoke, and halogen-free;
6.本实用新型具有耐矿物油,又耐燃料油,阻燃氧指数达到48。 6. The utility model is resistant to mineral oil and fuel oil, and its flame retardant oxygen index reaches 48.
附图说明Description of drawings
图1为本实用新型的3芯结构示意图。 Fig. 1 is a schematic diagram of a 3-core structure of the present invention.
图2为本实用新型的6芯结构示意图。 Fig. 2 is a schematic diagram of the 6-core structure of the present invention. the
具体实施方式Detailed ways
参见图1、图2: See Figure 1 and Figure 2:
耐酸碱耐油抗紫外线防潮环保型扁平拖令电缆,包括数根导体1,数根导体1为镀锡铜丝的束绞/股绞结构,数根导体1的绞合节径比均为10~20,镀锡铜丝的单丝直径为0.2~0.5mm,单丝断裂伸长率不小于15%,数根导体1外挤包有改性低烟无卤硅烷交联乙丙橡胶的绝缘层2,在电缆的导体与绝缘层2之间绕包一层聚酯带构成的保护层3,包裹绝缘层2后数根导体1外分别包覆有编织层4,编织层4外采用镀锡铜丝编织形成屏蔽层5,包裹屏蔽层5的数根导体1平行放置构成缆芯,缆芯外依次挤包改性低烟无卤丁腈复合物形成内护套层6、外护套层7,内护套层6与外护套层7之间设有镀锌钢带绕包构成的铠装层8,电缆的截面为扁形。
Acid and alkali resistant, oil resistant, UV resistant, moisture-proof and environment-friendly flat towing cable, including
编织层4采用镀锡铜丝编织构成。 The braiding layer 4 is braided with tinned copper wires. the
数根导体1的根数为2~48。
The number of
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| CN2012200092086U CN202473308U (en) | 2012-01-11 | 2012-01-11 | Acid and alkali-resistant oil-resistant ultraviolet-resistant moisture-proof environment-friendly type flat drag cable |
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| CN2012200092086U CN202473308U (en) | 2012-01-11 | 2012-01-11 | Acid and alkali-resistant oil-resistant ultraviolet-resistant moisture-proof environment-friendly type flat drag cable |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103854733A (en) * | 2013-09-27 | 2014-06-11 | 安徽航天电缆集团有限公司 | Control cable for instruments |
| CN103886969A (en) * | 2014-03-01 | 2014-06-25 | 安徽华源电缆集团有限公司 | Ground control cold-resistant flame-retardant cable for electricity generation |
| CN103943185A (en) * | 2014-03-06 | 2014-07-23 | 安徽华成电缆有限公司 | Control armor wire for automobile industry |
| CN103971829A (en) * | 2014-03-01 | 2014-08-06 | 安徽华源电缆集团有限公司 | Cold-resistant cable with galvanized copper conductors |
| CN104851489A (en) * | 2014-02-17 | 2015-08-19 | 安徽德源电缆集团有限公司 | Multi-copper-conductor twisted copper-strip armored shielding cable |
| CN104867553A (en) * | 2014-02-25 | 2015-08-26 | 安徽卓越电缆有限公司 | Silicone rubber insulated armored flat cable |
| CN106486199A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of weak-current cable |
| CN110473662A (en) * | 2018-05-09 | 2019-11-19 | 江苏宝安电缆有限公司 | A kind of flat mine cable |
| CN111370157A (en) * | 2020-03-23 | 2020-07-03 | 浙江物产中大线缆有限公司 | Heat-resistant and waterproof insulated cable and preparation method thereof |
-
2012
- 2012-01-11 CN CN2012200092086U patent/CN202473308U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103854733A (en) * | 2013-09-27 | 2014-06-11 | 安徽航天电缆集团有限公司 | Control cable for instruments |
| CN104851489A (en) * | 2014-02-17 | 2015-08-19 | 安徽德源电缆集团有限公司 | Multi-copper-conductor twisted copper-strip armored shielding cable |
| CN104867553A (en) * | 2014-02-25 | 2015-08-26 | 安徽卓越电缆有限公司 | Silicone rubber insulated armored flat cable |
| CN103886969A (en) * | 2014-03-01 | 2014-06-25 | 安徽华源电缆集团有限公司 | Ground control cold-resistant flame-retardant cable for electricity generation |
| CN103971829A (en) * | 2014-03-01 | 2014-08-06 | 安徽华源电缆集团有限公司 | Cold-resistant cable with galvanized copper conductors |
| CN103943185A (en) * | 2014-03-06 | 2014-07-23 | 安徽华成电缆有限公司 | Control armor wire for automobile industry |
| CN106486199A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of weak-current cable |
| CN110473662A (en) * | 2018-05-09 | 2019-11-19 | 江苏宝安电缆有限公司 | A kind of flat mine cable |
| CN111370157A (en) * | 2020-03-23 | 2020-07-03 | 浙江物产中大线缆有限公司 | Heat-resistant and waterproof insulated cable and preparation method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20160111 |
