CN202465987U - Short-distance one-step-spinning short fiber fabricating system - Google Patents
Short-distance one-step-spinning short fiber fabricating system Download PDFInfo
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- CN202465987U CN202465987U CN2012200099259U CN201220009925U CN202465987U CN 202465987 U CN202465987 U CN 202465987U CN 2012200099259 U CN2012200099259 U CN 2012200099259U CN 201220009925 U CN201220009925 U CN 201220009925U CN 202465987 U CN202465987 U CN 202465987U
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Abstract
The utility model discloses a short-distance one-step-spinning short fiber fabricating system which comprises a motor, a screw extruder, a metering pump, an oiling wheel, a first draw machine, an oil bath tank, a second draw machine, a steam tank, a third draw machine, a tension bracket and a crimper which are sequentially connected. The first draw machine is provided with a silk bundle holding stick which can be lifted freely, and the second draw machine, the third draw machine and the crimper are all provided with an emergency stop switch. Compared with the prior art, an existing short-distance one-step-spinning short fiber fabricating system is improved, and when post drawing working procedures such as drawing and crimping are stopped due to faults, the faults can be handled and emergency maintenance can be finished in a short time to restart normal production. The short-distance one-step-spinning short fiber fabricating system has the advantages that waste silks can be reduced drastically, stability of product quality can be guaranteed, machine-running time can be shortened, and production efficiency can be improved.
Description
Technical field
The utility model belongs to the chemical fibre technical field, is specifically related to a kind of one step of short distance spinning short fiber manufacturing system.
Background technology
At present, one step of short distance spinning short fiber manufacturing system comprises motor, screw extruder, measuring pump, finish oil disc, one drawing machine, oil bath, two road drawing machines, steam groove, three road drawing machines, tension bracket and crimping machine of connection successively.The motor-driven screw extruder carries out melting, extruding spray silk to raw material.Measuring pump major control melt is to the quantity delivered of filament spinning component.The melt that measuring pump measures out is after spinning pack is spun into the tow cooling forming; Oil through finish oil disc; Get into drawing machine one by the seal wire rod then, tow gets into oil bath behind one drawing machine, gets into two road drawing machines through the tow after further oiling and carries out one-level drawing-off, tow after the steam groove carries out Steam Heating; Get into three road drawing machines and carry out the secondary drawing-off, get into tension bracket and heat the back once more through the tow of drawing-off and get into coiling machine and curl by the steam of steam groove.
Short distance one step spinning production line and two steps are spun the advantage of comparing and are that the factory building usable floor area is little, equipment investment is little, use the employee little, and shortcoming is to necessarily require need stop when unusual with the production line efficient ways of processing of higher production scene management.Way conventional when the first break draft operation goes wrong is that whole production line is all stopped, pending with rob fix after again repiece drive, do following problem like this: (1), hold and spin repiece and can cause a large amount of waste silks to produce again; (2), since in the docking process the long-time high-temperature heating of high polymer in the screw extruder cause the melt cracking, so that the product quality of producing in after driving one hour fluctuates is very big, can only works as off grade product and handle; (3), parking opens to spin needs a large amount of manpowers participations and exists the frequency of failure mode very high.
The utility model content
The technical problem underlying that the utility model will solve provides one step of a kind of short distance spinning short fiber manufacturing system, when drawing-off waits the first break draft operation because during scram with curling, can handle in a short time and rush to repair after the parking and accomplish and return to normal production.
For solving the problems of the technologies described above; The utility model provides a kind of one step of short distance spinning short fiber manufacturing system; Comprise motor, screw extruder, measuring pump, finish oil disc, one drawing machine, oil bath, two road drawing machines, steam groove, three road drawing machines, tension bracket and crimping machine of connecting successively; Said one drawing machine be provided with can free lifting tow grip rod, on said two road drawing machines, three road drawing machines and the crimping machine emergency stop switch is installed all.
Among one embodiment, said tow grips the top that rod is arranged on first roller of going into the silk end of said one drawing machine.
Further, be connected in series between the emergency stop switch of installing on said two road drawing machines, three road drawing machines and the crimping machine.
Among one embodiment, the potentiometer of scalable self-operating speed is installed all on said measuring pump, two road drawing machines, three road drawing machines and the crimping machine.
Further, parallel connection between the potentiometer on said measuring pump, two road drawing machines, three road drawing machines and the crimping machine.
Compared with prior art; The utility model embodiment is through improving existing one step of short distance spinning short fiber manufacturing system; When drawing-off with curl to wait the first break draft operation because during scram; Can handle in a short time and rush to repair after the parking and accomplish and return to normal production, and possess following beneficial effect: (1), reduce the generation of waste silk significantly; (2), guarantee the stable of product quality; (3), time of shorten driving, enhance productivity.
Description of drawings
One step of a kind of short distance spinning short fiber manufacturing system sketch map that Fig. 1 provides for the utility model embodiment.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer, the utility model is done further to describe in detail below in conjunction with accompanying drawing and embodiment.
The utility model to drawing-off with curl to wait the first break draft operation because scram changes equipment and electrical equipment, can handle and rush to repair completion after the parking in a short time and return to normal production.
See also shown in Figure 1; One step of a kind of short distance spinning short fiber manufacturing system sketch map that Fig. 1 provides for the utility model embodiment; Short distance one step spinning short fiber manufacturing system comprises the motor 1 that connects successively, screw extruder 2, measuring pump 3, finish oil disc 4, one drawing machine 6, oil bath 7, two road drawing machines 8, steam groove 9, three road drawing machines 10, tension bracket 11 and crimping machine 12, wherein one drawing machine 6 be provided with can free lifting tow grip rod 5.Among one embodiment, tow grips the top that rod 5 is arranged on first roller of going into the silk end of one drawing machine 6.Tow grips rod 5 can control up-down through air pressure, also can go up and down through alternate manner control.On two road drawing machines 8, three road drawing machines 10 and the crimping machine 12 emergency stop switch is installed all.In order to accomplish to stop simultaneously, be connected in series between the emergency stop switch of installing on two road drawing machines 8, three road drawing machines 10 and the crimping machine 12.After occurring pressing emergency stop switch when abnormal failure need stop in emergency (again drive before must reset again), two road drawing machines 8, three road drawing machines 10, crimping machine 12 all stop.The tow of then, laying one drawing machine 6 first rod top rapidly grips after rod 5, two road drawing machines 8, three road drawing machines 10, crimping machine 12 have stopped; Tow will lose pulling force; Can cause the spinning broken end, grip rod 5 so will lay tow rapidly, the tow of one drawing machine 6 can also normally be exported after assurance two, three road drawing-offs had stopped; The catch tow of one drawing machine, 6 last rods outputs, and tow is deposited in assigned address.
The potentiometer of scalable self-operating speed further, also all is installed on measuring pump 3 in the present embodiment, two road drawing machines 8, three road drawing machines 10 and the crimping machine 12.When the tow of laying one drawing machine 6 first rod top grips rod 5, be lowered to the process speed of measuring pump 3 through potentiometer the certain proportion of technological parameter.In the present embodiment process speed of measuring pump 3 is lowered to the certain proportion 60% of technological parameter, the discharge-amount of measuring pump 3 wire vents just slows down and is normal 60% like this.Treat to open again after repairing is accomplished two road drawing machines 8, three road drawing machines 10 and crimping machine 12; The potentiometer of regulating two road drawing machines 8, three road drawing machines 10 and crimping machine 12 reaches normal process speed as early as possible to quicken to start two road drawing machines 8, three road drawing machines 10 and crimping machine 12; And recall to technological requirement numerical value to the process speed of measuring pump 3, it is normal that whole production line is recovered.
The utility model is through improving existing one step of short distance spinning short fiber manufacturing system; When drawing-off with curl to wait the first break draft operation because during scram; Can handle in a short time and rush to repair after the parking and accomplish and return to normal production, and possess following beneficial effect: (1), reduce the generation of waste silk significantly; (2), guarantee the stable of product quality; (3), time of shorten driving, enhance productivity.
Above content is the further explain that combines concrete embodiment that the utility model is done, and can not assert that the practical implementation of the utility model is confined to these explanations.For the those of ordinary skill of technical field under the utility model, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be regarded as belonging to the protection domain of the utility model.
Claims (5)
1. a short distance one goes on foot the spinning short fiber manufacturing system; Comprise the motor (1), screw extruder (2), measuring pump (3), finish oil disc (4), one drawing machine (6), oil bath (7), two road drawing machines (8), steam groove (9), three road drawing machines (10), tension bracket (11) and the crimping machine (12) that connect successively; It is characterized in that; Said one drawing machine (6) be provided with can free lifting tow grip rod (5), on said two road drawing machines (8), three road drawing machines (10) and the crimping machine (12) emergency stop switch is installed all.
2. one step of short distance spinning short fiber manufacturing system according to claim 1 is characterized in that said tow grips the top that rod (5) is arranged on first roller of going into the silk end of said one drawing machine (6).
3. one step of short distance spinning short fiber manufacturing system according to claim 1 is characterized in that said two road drawing machines (8), three road drawing machines (10) and crimping machine (12) are gone up between the emergency stop switch of installing and be connected in series.
4. one step of short distance spinning short fiber manufacturing system according to claim 1 is characterized in that, the potentiometer of scalable self-operating speed all is installed on said measuring pump (3), two road drawing machines (8), three road drawing machines (10) and the crimping machine (12).
5. one step of short distance spinning short fiber manufacturing system according to claim 4 is characterized in that parallel connection between the potentiometer on said measuring pump (3), two road drawing machines (8), three road drawing machines (10) and the crimping machine (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200099259U CN202465987U (en) | 2012-01-10 | 2012-01-10 | Short-distance one-step-spinning short fiber fabricating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200099259U CN202465987U (en) | 2012-01-10 | 2012-01-10 | Short-distance one-step-spinning short fiber fabricating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202465987U true CN202465987U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200099259U Expired - Fee Related CN202465987U (en) | 2012-01-10 | 2012-01-10 | Short-distance one-step-spinning short fiber fabricating system |
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| CN (1) | CN202465987U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133060A (en) * | 2015-07-22 | 2015-12-09 | 浙江竟成特种单丝有限公司 | Drafting device of monofilament production line |
| CN105603548A (en) * | 2016-03-04 | 2016-05-25 | 浙江竟成特种单丝有限公司 | Thermal shaping device of special monofilaments for food-grade conveying |
-
2012
- 2012-01-10 CN CN2012200099259U patent/CN202465987U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133060A (en) * | 2015-07-22 | 2015-12-09 | 浙江竟成特种单丝有限公司 | Drafting device of monofilament production line |
| CN105603548A (en) * | 2016-03-04 | 2016-05-25 | 浙江竟成特种单丝有限公司 | Thermal shaping device of special monofilaments for food-grade conveying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20160110 |