CN202936309U - Alkali-free glass fiber platinum-substituted furnace three-strand wire drawing equipment - Google Patents

Alkali-free glass fiber platinum-substituted furnace three-strand wire drawing equipment Download PDF

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Publication number
CN202936309U
CN202936309U CN2012206895948U CN201220689594U CN202936309U CN 202936309 U CN202936309 U CN 202936309U CN 2012206895948 U CN2012206895948 U CN 2012206895948U CN 201220689594 U CN201220689594 U CN 201220689594U CN 202936309 U CN202936309 U CN 202936309U
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China
Prior art keywords
free glass
equipment
ball
wire
glass fibre
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Expired - Lifetime
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CN2012206895948U
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Chinese (zh)
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陆俊南
倪孟勇
许金山
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JIANGSU JIACHENG SPECIAL FIBER CO Ltd
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JIANGSU JIACHENG SPECIAL FIBER CO Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

Abstract

The utility model discloses alkali-free glass fiber platinum-substituted furnace three-strand wire drawing equipment. According to the equipment, primary heating electrodes are arranged in the equipment; a melting furnace with a feed hole, a platinum rhodium alloy bushing, clustering devices, and an oil pipe are arranged on the top of the equipment, and the equipment also comprises a wire winding machine head driven by a motor, and an automatic feed device; an oil coating device is arranged above the clustering devices and below the melting furnace; a tension adjusting rod is arranged above the wire winding machine head and is fixed on a shell of the equipment; and secondary heating electrodes are arranged on the platinum rhodium alloy bushing at the bottom of the melting furnace. Three strands of alkali-free glass fiber protofilaments of which the monofilament diameter can reach 4.5 mu m can be produced simultaneously; the produced glass fiber protofilaments have the characteristics of high intensity, high chemical stability, chemical corrosion resistance, low production cost and the like; the yield of the equipment is three times that of single-strand wire drawing equipment, and the energy consumption of the equipment is only 63 percent of that of the single-strand wire drawing equipment; the yield is greatly improved, and the utilization rate of labor is improved; and production cost is greatly reduced for large companies.

Description

Three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove
Technical field
The utility model relates to a kind of wire-drawing equipment, is specifically related to three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove.
Background technology
Alkali-free glass fiber cloth, be called for short alkali-free cloth, is suitable for doing the electricity strongthener of mica products, varnished cloth and glass reinforced plastic etc. for level absolutely.Alkali-free cloth adopts the aluminium borosilicate glass composition, and the content of its alkalimetal oxide is not more than 0.5%.Ultra-fine alkali-free glass continuous filament yarn has that intensity is high, chemical stability good, resistance to chemical attack, the low characteristics of production cost, therefore industrial, is widely applied.The manufacturing processed of glass fiber: be beamed into glass fiber precursor by the glass metal by melting through bushing, boundling after then applying by treating compound, through drawing wire machine stretching, coiling, moulding; Glass fiber wire-drawing technique in the market is mainly singly draws or two minutes drawing process, the main drawback of this technique is singly to draw with two parts of drawing process in drawing process, once can only produce limited glass fiber precursor, not only energy consumption is high, quality is unstable; And production efficiency is low, deficiency in economic performance.In order to overcome the above problems, a lot of companies try drawing process is studied, reach the result of drawing in many minutes, but due in many minutes draw trial-manufacturing process, the increase of winder after the glass fibre fracture of wire of bushing and buncher both sides and Duola in the time of can not effectively solving beam splitting, boundling, the problems such as the emission rate path can't correspondingly obtain determining preferably, till now, the technique of drawing in many minutes is still in the research stage of fumbling.Patent No. ZL 201010285933.1 is by name: " the four minutes drawing process in a kind of medium-alkali glass fibre 1600 hole " its mainly for be medium-alkali glass fibre, during drawn glass fiber raw yarn, in Weave type (paraffin emulsion) treating compound adopted, paraffinicity is higher, later stage need to be taken off wax by independent operation, otherwise can affect the cohesiveness of later stage when other materials are combined of glass fibre, the Processes and apparatus of alkali-free glass fiber cloth wire drawing in many minutes also not occur.Within existing many minutes, draw the equipment ubiquity: manufacturing process is loaded down with trivial details, and the production cycle is long, and energy consumption is large, the high in cost of production shortcoming.
The utility model content
The utility model is for above-mentioned shortcoming, provide a kind of alkali free glass fibre platinum replacing stove three minutes wire-drawing equipments, its purpose is: the production efficiency that improves the alkali free glass fibre precursor, three strands of alkali free glass fibre precursor of once shaped, later stage is not taken off wax to glass fiber precursor by independent operation, shorten the manufacturing cycle of precursor, improved production capacity, reduced carbon emission.
Technical solution of the present utility model:
Three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove, comprise: inside is provided with heating electrode one time, top is provided with smelting furnace, platinum rhodium bushing, beaming device, the oil pipe that adds the ball hole, motor-driven wrapping wire head is characterized in that: above beaming device, below smelting furnace, be provided with oiling station; Be provided with tension link at the wrapping wire head upper, described tension link is fixed on apparatus casing; Be provided with the second-heating electrode on smelting furnace bottom platinum rhodium alloy bushing; Described wire-drawing equipment also comprises automatic ball-adding device.
Described automatic ball-adding device comprises: frame, be located at Chu Qiuchi on frame, be located at storage inside, ball pond by the motor-driven ball feeding device of getting ball device, being located at storage ball pond side bottom; Described ball feeding device connects and adds the ball hole on smelting furnace; Described storage ball pool side is provided with sensor; Described sensor with get ball device and link.
Described smelting furnace is provided with liquid measuring window, in described liquid measuring window, is provided with chaining pin.
Described chaining pin is connected with sensor.
Described beaming device is three and is fixed on the dish type gathering roll that on link span, material is graphite.
Described oiling station comprises: the oiling drive-motor, and rotating shaft, oiling rolls, oil pipe, link span, described oiling rolls are connected with oiling drive-motor output shaft by rotating shaft, and described link span is connected with apparatus casing, and described oil pipe is located at the oiling rolls top; Described oiling rolls material is graphite.
Described platinum rhodium bushing comprises: the plug of cavity structure, be located at the strongback of plug upper surface outer, the sheet second-heating electrode of being located at the discharge spout of plug lower surface and being located at the plug two ends, between the plug intracavity sidewall, be provided with stiffening web; The plug inner chamber is uniformly distributed to three discharge spout zones.
Described wrapping wire head length is at least 700mm.
Described oil pipe is connected with fuel tank.
The content that in described fuel tank, fluid is alkalimetal oxide is up to 0.5% treating compound.
The beneficial effects of the utility model:
The utility model can be produced the alkali free glass fibre precursor that three strands of filament diameters reach 4.5 μ m simultaneously, the glass fiber precursor of institute's output has that intensity is high, chemical stability good, resistance to chemical attack, the low characteristics of production cost, its excellent combination property, weave the glass fibre cloth quality of coming good, improved the shortcoming of easy fracture of wire while how to weave cotton cloth with filament.This equipment capacity is 3 times of wire drawing in single minute, and its energy consumption is only 63% of wire drawing in single minute, has improved labor force's rate of utilization when greatly having improved production capacity, for company's decrease production cost.
The accompanying drawing explanation
Fig. 1 is that the utility model master looks schematic diagram.Fig. 2 is that schematic diagram is looked on the utility model left side.Fig. 3 is the utility model automatic ball-adding device structural representation.Fig. 4 is the utility model bushing structural representation.
Wherein: ball device 22 ball feeding device 23 chaining pin 24 sensor 25 strongback 26 plug 27 discharge spout 28 stiffening webs are got in 1 smelting furnace 2 one times heating electrode 3 glass metal 4 second-heating electrode 5 platinum rhodium bushing 6 oiling drive-motor 7 oiling rolls 8 filament 9 beaming device 10 tension link 11 wrapping wire drive-motor 12 wrapping wire head 13 precursor 14 link span 15 rotating shaft 16 oil pipe 17 glass sphere 18 frame 19 motor 20 storage ball ponds 21
Embodiment
Describe the utility model in detail below in conjunction with drawings and Examples.
As shown in Figure 1: three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove, comprise: inside is provided with heating electrode 2 one time, top is provided with smelting furnace 1, platinum rhodium bushing 5, beaming device 9, the oil pipe 16 that adds the ball hole, and motor-driven wrapping wire head 12, also comprise automatic ball-adding device; Above beaming device 9, below smelting furnace 1, be provided with oiling station; Be provided with tension link 10 at the wrapping wire head upper, described tension link 10 is fixed on apparatus casing; Be provided with second-heating electrode 4 on smelting furnace 1 bottom platinum rhodium alloy bushing 5.
Automatic ball-adding device comprises: frame 18, be located at storage ball pond 20 on frame 10, be located at that storage 10 inside, ball pond drive by motor 19 get ball device 21, be located at the ball feeding device 22 of storage ball pond 20 side bottom; Described ball feeding device 22 connects and adds the ball hole on smelting furnace 1; 10 limits, described storage ball pond are provided with sensor 28; Described sensor 28 with get ball device 21 and link; Described smelting furnace 1 is provided with liquid measuring window, is provided with chaining pin 23 in described liquid measuring window; Described chaining pin 23 is connected with sensor 28; Described beaming device 9 is three and is fixed on the dish type gathering roll that on link span 14, material is graphite;
Described oiling station comprises: oiling drive-motor 6, rotating shaft 15, oiling rolls 7, oil pipe 16, link span 14, described oiling rolls 7 are connected with oiling drive-motor 6 output shafts by rotating shaft 15, and described link span 14 is connected with apparatus casing, and described oil pipe 16 is located at oiling rolls 7 tops; Described oiling rolls 7 materials are graphite;
Described platinum rhodium bushing comprises: the plug 26 of cavity structure, be located at plug 26 upper surface outers strongback 25, be located at plug 26 lower surfaces discharge spout 27, be located at the sheet second-heating electrode 4 at plug 26 two ends, be provided with stiffening web 28 between plug 26 intracavity sidewalls; Plug 26 inner chambers are uniformly distributed to three discharge spout zones.
The specific works process:
Glass sphere 17 is sent in the charging opening on smelting furnace 1 through the automatic ball-adding device of smelting furnace 1 top, smelting furnace 1 inside is provided with heating electrode 2 one time, one time heating electrode 2 is heated to 1300 ℃, the glass sphere 17 of smelting furnace 1 inside is dissolved into to glass metal 3, the discharge spout of the glass metal 3 of melting on the platinum rhodium bushing 5 of smelting furnace 1 bottom leaks down to form wisps of glass fiber filaments 8, because there is thermal losses in the inside of smelting furnace 1, when passing through platinum rhodium bushing 5, 4 work of second-heating electrode, glass metal 3 is carried out to second-heating to 1200 ℃, the mobility of reinforcing glass liquid 3, 6 work of oiling drive-motor, motor output shaft rotates drive rotating shaft 15 and rotates thereupon, the oiling rolls 7 that are installed in rotating shaft 15 are rotated, treating compound evenly waters and is sprinkled upon oiling rolls 7 surfaces through oil pipe 16 mouths of pipe, the glass fiber filaments 8 of leaking down through platinum rhodium bushing 5 slips over from oiling rolls 7 surfaces of rotation, from completing the oiling process, the multiply glass fiber filaments 8 that is stained with treating compound is bonded together through beaming device 9 and is combined into rapidly one glass fiber single filament 13, glass fiber precursor 13 diameters after plying can reach 4.5 μ m, three glass fiber precursors 13 are involved on the fabric drum be placed on the wrapping wire head 12 driven by wrapping wire drive-motor 11 through bottom tension governor lever 10, thereby complete glass fiber from being fabricated onto the whole process of rolling.Wherein tension link 10 mainly plays increases the effect of curled hair tension force in the curled hair process, and what monofilament 13 was wound around is more tight.The utility model can be produced the alkali free glass fibre precursor that three strands of diameters reach 4.5 μ m simultaneously, production capacity is 3 times of wire drawing in single minute, its energy consumption is 63% of wire drawing in single minute, has improved labor force's rate of utilization when greatly having improved production capacity, for company's decrease production cost.
In sum, the utility model accomplishes the end in view.

Claims (9)

1. three minutes wire-drawing equipments of an alkali free glass fibre platinum replacing stove, comprise: inside is provided with heating electrode one time, top is provided with smelting furnace, platinum rhodium bushing, beaming device, the oil pipe that adds the ball hole, motor-driven wrapping wire head is characterized in that: above beaming device, below smelting furnace, be provided with oiling station; Be provided with tension link at the wrapping wire head upper, described tension link is fixed on apparatus casing; Be provided with the second-heating electrode on smelting furnace bottom platinum rhodium alloy bushing; Described wire-drawing equipment also comprises automatic ball-adding device.
2. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described automatic ball-adding device comprises: frame, be located at Chu Qiuchi on frame, be located at storage inside, ball pond by the motor-driven ball feeding device of getting ball device, being located at storage ball pond side bottom; Described ball feeding device connects and adds the ball hole on smelting furnace; Described storage ball pool side is provided with sensor; Described sensor with get ball device and link.
3. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described smelting furnace is provided with liquid measuring window, in described liquid measuring window, is provided with chaining pin.
4. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 3, it is characterized in that: described chaining pin is connected with sensor.
5. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described beaming device is three and is fixed on the dish type gathering roll that on link span, material is graphite.
6. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described oiling station comprises: the oiling drive-motor, rotating shaft, oiling rolls, oil pipe, link span, described oiling rolls are connected with oiling drive-motor output shaft by rotating shaft, described link span is connected with apparatus casing, and described oil pipe is located at the oiling rolls top; Described oiling rolls material is graphite.
7. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described platinum rhodium bushing comprises: the plug of cavity structure, be located at the strongback of plug upper surface outer, the sheet second-heating electrode of being located at the discharge spout of plug lower surface and being located at the plug two ends, between the plug intracavity sidewall, be provided with stiffening web; The plug inner chamber is uniformly distributed to three discharge spout zones.
8. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described wrapping wire head length is at least 700mm.
9. three minutes wire-drawing equipments of a kind of alkali free glass fibre platinum replacing stove as claimed in claim 1, it is characterized in that: described oil pipe is connected with fuel tank.
CN2012206895948U 2012-12-14 2012-12-14 Alkali-free glass fiber platinum-substituted furnace three-strand wire drawing equipment Expired - Lifetime CN202936309U (en)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103542723A (en) * 2013-10-12 2014-01-29 江苏高皓工业炉有限公司 Drawing furnace
CN103601365A (en) * 2013-11-06 2014-02-26 江西长江玻璃纤维有限公司 Process for producing alkali-free glass fiber yarns
CN104071978A (en) * 2014-06-20 2014-10-01 巨石攀登电子基材有限公司 Orthogonal bushing plate heating device and assembling and debugging method thereof
CN104355534A (en) * 2014-10-11 2015-02-18 宿迁市天彩玻璃纤维有限公司 Three-beam glass fiber drawing machine
CN105669020A (en) * 2016-04-19 2016-06-15 重庆国际复合材料有限公司 Glass fiber manufacturing device
CN115321809A (en) * 2022-08-05 2022-11-11 梅豪 Processing system of alkali-free glass fiber
WO2023047994A1 (en) * 2021-09-24 2023-03-30 日本電気硝子株式会社 Bushing device and glass fiber manufacturing method
CN116023019A (en) * 2023-01-14 2023-04-28 鹿兰波 Preparation process of crosslinked glass fiber material

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103542723A (en) * 2013-10-12 2014-01-29 江苏高皓工业炉有限公司 Drawing furnace
CN103601365A (en) * 2013-11-06 2014-02-26 江西长江玻璃纤维有限公司 Process for producing alkali-free glass fiber yarns
CN104071978A (en) * 2014-06-20 2014-10-01 巨石攀登电子基材有限公司 Orthogonal bushing plate heating device and assembling and debugging method thereof
CN104071978B (en) * 2014-06-20 2016-09-07 巨石攀登电子基材有限公司 The orthogonal heater of bushing and installation and debugging method thereof
CN104355534A (en) * 2014-10-11 2015-02-18 宿迁市天彩玻璃纤维有限公司 Three-beam glass fiber drawing machine
CN105669020A (en) * 2016-04-19 2016-06-15 重庆国际复合材料有限公司 Glass fiber manufacturing device
WO2023047994A1 (en) * 2021-09-24 2023-03-30 日本電気硝子株式会社 Bushing device and glass fiber manufacturing method
CN115321809A (en) * 2022-08-05 2022-11-11 梅豪 Processing system of alkali-free glass fiber
CN116023019A (en) * 2023-01-14 2023-04-28 鹿兰波 Preparation process of crosslinked glass fiber material

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