CN202461070U - Inversely-arranged type automatic washing, positioning and pressing device for wide-mouth bottle - Google Patents

Abstract

The utility model relates to an inverted type automatic washing positioning and pressing device for wide-mouth bottles. The utility model includes a cover plate, a spring arranged at the lower end of the cover plate and a compression buffer device composed of a support plate, a crank arm arranged at the lower end of the support plate and hinged with the support plate through a rotating shaft, and an inclined arm arranged on the side of the crank arm and connected with the support plate. The return reed connected to the support plate; the curved arm and the return reed are arranged in a circle, and the curved arm is two force arms connected at an acute angle, one of which is provided with a pulley, and the other force A damping block is arranged on the arm, and a water outlet for supplying water to the external brush is arranged on the support plate. The utility model can clean the bottle-shaped utensils in batches, and the use process is controlled by a standardized process, and the automatic mechanical operation ensures the washing effect and improves the work efficiency. The utility model has the advantages of convenient operation, good cleaning effect and small occupied area, and the ordinary washing water and the distilled water are driven by different water pumps.

Description

Wide-mouth bottle inverted automatic washing positioning and pressing device

technical field

The utility model relates to an inverted type automatic washing positioning and pressing device for wide-mouth bottles.

Background technique

With the continuous development of the power system, the majors of oil testing and water testing are faced with a large number of maintenance pre-tests and regular monitoring tasks every year. In order to meet the large-scale use of testing work and avoid interference with the test data caused by dirty utensils, the test utensils should be timely cleaning. Cleaning oil-filled glassware is time-consuming and labor-intensive. Using boiling water can easily cause burns, which poses a safety hazard. In addition, there is no uniform standard for manual cleaning, and it is difficult to ensure that the cleanliness of each vessel can meet the standard.

Utility model content

The technical problem to be solved by the utility model is to provide a wide-mouth bottle inverted automatic washing positioning and pressing device with stable cleaning effect, simple operation and safe and reliable use process.

The utility model adopts the following technical solutions:

The utility model includes a cover plate, a spring arranged at the lower end of the cover plate and a compression buffer device composed of a support plate, a crank arm arranged at the lower end of the support plate and hinged with the support plate through a rotating shaft, and an inclined arm arranged on the side of the crank arm and connected with the support plate. The return reed connected to the support plate; the curved arm and the return reed are arranged in a circle, and the curved arm is two force arms connected at an acute angle, one of which is provided with a pulley, and the other force A damping block is arranged on the arm, and a water outlet for supplying water to the external brush is arranged on the support plate.

The positive effect of the utility model is as follows:

The utility model can clean the bottle-shaped utensils in batches, and the use process is controlled by a standardized process, and the automatic mechanical operation ensures the washing effect and improves the work efficiency. The utility model has the advantages of convenient operation, good cleaning effect and small footprint. The common washing water and distilled water are driven by different pumps. The specific advantages are as follows:

1. Utensil cleaning combines high-temperature softening, high-pressure peeling, lotion assistance, automatic switching and other technical means to ensure the cleanliness of washing to the greatest extent;

2. Multi-channel automatic electromagnetic valve control system, precise operation, can control the residual sewage in the dead volume of the pipeline to the minimum, thus greatly improving the cleaning efficiency, significantly shortening the working cycle and reducing water and electricity consumption;

3. The compacting device for jar upside-down washing fully compresses the jar with the help of the top spring pressure, and at the same time ensures a sufficient pressure margin range; The curved arm can convert part of the vertical pressure into a horizontal radial grasping force, thereby firmly positioning the jar;

4. The solenoid valves are controlled synchronously with the motor and water pump to enhance the washing effect;

5. The high-throughput residue filtration system not only ensures the high-throughput of washing, but also prevents the devastating damage to the high-pressure circulation pump caused by the high-hardness residue;

6. The column box insulation technology is adopted to greatly reduce the heat loss of the box. While improving work efficiency, it also reduces power consumption;

7. Detachable brush, suitable for cleaning containers of various heights and inner diameters.

The utility model cleans the utensils strictly according to the process stipulated by the national standard. Good application effect has been achieved in practical work, it is convenient and efficient, can be washed at any time, reduces labor burden, reduces safety risks, improves process standards, guarantees technical requirements, and ensures that various test data are accurate and without interference. Because of its convenient installation, simple usage and easy operation, it can be used in the oil-chemical test work in the electric power industry, and has a good promotion prospect.

Description of drawings

Accompanying drawing 1 is the structural representation of the utility model.

Accompanying drawing 2 is the structure schematic diagram of the utility model cleaning device.

Accompanying drawing 2-1 is the schematic diagram of the mechanism of the still water tank of the present utility model.

Accompanying drawing 2-2 is the structure diagram of the pressing device of the present utility model.

Accompanying drawing 2-3 is the structural representation of the brush of the present utility model.

Accompanying drawing 3 is the structure schematic diagram of the transmission device of the present utility model.

Accompanying drawing 4 is the structure schematic diagram of the utility model waterway control device.

Accompanying drawing 5 is the structure schematic diagram of the utility model control circuit.

Detailed ways

As shown in the accompanying drawings 1-5, the utility model is composed of a cleaning device, a pressing device, a transmission device, and a waterway control device. The cleaning device includes a cleaning pool 1, a cover plate 2, a still water tank 3, and a The bearing housing 4 at the upper and lower ends, the bearing 5 set in the bearing housing 4, the transmission connecting shaft 30 set in the still water tank 3 and inserted in the bearing hole of the bearing 5, the inner brush 7 and the outer brush 8, and the inner brush 7 and the outer brush 8 are arranged inside The bottle holder 6 between the ends of the brush 7 and the outer brush 8; one end of the cover plate 2 is hinged with the side wall of the cleaning tank 1, and the other end is connected with the side wall of the cleaning tank 1 through a lock 9. The bottom of the side wall of the cleaning tank 1 is provided with an overflow port 13, the still water tanks 3 are connected through the communication pipe 10 and connected with the water inlet pipe 28, and the bottom end of the transmission connecting shaft 30 is connected with the transmission device. The middle part of the connecting shaft 30 is provided with a water inlet 11, and the centers of the inner brush 7, the bottle holder 6, and the transmission connecting shaft 30 are provided with interconnected central holes, and the central holes reach the water inlet 11. The place is interrupted and communicated with the water inlet 11, the edge circumference of the bottle holder 6 is provided with an overflow port 12, the inner brush 7 is longitudinally provided with inner hair bristles 14 and a water spout 15, and the outer brush 7 8 is correspondingly provided with outer hair bristles 16; the pressing device includes a pressing buffer device composed of a spring 17 arranged at the lower end of the cover plate 2 and a supporting plate 18, and is arranged at the lower end of the supporting plate 18 and passes through the supporting plate 18. The curved arm 19 of the hinge of the rotating shaft 29 and the return reed 20 that is arranged obliquely on the side of the curved arm 19 and connected with the support plate 18; the curved arm 19 and the return reed 20 are arranged in a circle, and the The crank arm 19 is two force arms connected at an acute angle, wherein a pulley 21 is provided on one force arm, and a damping block 22 is provided on the other force arm. The support plate 18 is provided with a water outlet for the external brush 8 Nozzle; the transmission device includes a transmission motor M, a transmission sprocket 24 adapted to the end of the transmission connection shaft 30 and a timing belt 25 arranged between the transmission motor M and the transmission sprocket 24, and the transmission sprocket 25 It is more than four and arranged horizontally in two rows side by side. The synchronous belt 25 is connected with the inner side and the outer side of the driving sprocket 24 of each row in turn after passing through the transmission wheel of the transmission motor M; The control device is composed of hot alkaline water solenoid valve YV1, clean water solenoid valve YV2, distilled water solenoid valve YV3, the first water pump 26 whose water inlet is connected with hot alkaline water solenoid valve YV1 and clean water solenoid valve YV2, and the water inlet is connected with distilled water solenoid valve YV3 The second water pump 27 and the control circuit for controlling the waterway and the brush, the water outlets of the first water pump 26 and the second water pump 27 are connected with the water inlet pipe 28; the control circuit includes a contactor KM1 -KM5, motor M, water pump P, hot alkaline water solenoid valve YV1, clean water solenoid valve YV2, distilled water solenoid valve YV3, air switch SM, hot alkaline water control switch S1, clean water control switch S2, distilled water control switch S3 and linkage switch ST1 -ST3, the contactor KM1- The outlets of the lower coils of KM5 are all connected to the N phase through the air switch SM, and the upper outlets of the coils of the contactors KM1-KM3 are respectively connected to the air switch output terminals through the alkaline water control switch S1, the clear water control switch S2, and the distilled water control switch S3. Phase A`; the contact KM1-1 of the contactor KM1 is connected in series with the linkage button switch ST1 and then connected in parallel with the alkaline water control switch S1, and the contact KM2-1 of the contactor KM2 is connected in series with the linkage button switch ST2 It is connected in parallel with the clean water control switch S2, and the contact KM3-1 of the contactor KM3 is connected in series with the linkage button switch ST3 and then connected in parallel with the distilled water control switch S3; the contact KM1-2 of the contactor KM1, the contactor KM2 After the contact KM2-2 is connected in parallel with the contact KM3-2 of the contactor KM3, one end is connected to the upper outlet of the coil of the contactor KM4, and the other end is connected to the phase A through the air switch SM. The contact KM1 of the contactor KM1 -3. After the contact KM2-3 of the contactor KM2 is connected in parallel with the contact KM3-3 of the contactor KM3, one end is connected to the upper outlet of the coil of the contactor KM5, and the other end is connected to the A phase through the air switch SM. The contact After the contact KM1-4 of the contactor KM1 is connected in series with the coil of the alkaline water solenoid valve YV1, one end is connected to the A phase through the air switch SM, and the other end is connected to the N phase through the air switch SM. The contact KM2-4 of the contactor KM2 is connected to the clear water After the solenoid valve YV2 coil is connected in series, one end is connected to the A phase through the air switch SM, and the other end is connected to the N phase through the air switch SM; the contact KM3-4 of the contactor KM3 is connected in series with the distilled water solenoid valve YV3 coil, and one end is connected to the air switch SM Connect to phase A, and the other end connects to phase N through the air switch SM; the power supply end of the motor M passes through the contact KM4-1 of the contactor KM4, the contact KM4-2 of the contactor KM4, and the contact KM4 of the contactor KM4 -3 are respectively connected to the phases A`, B`, and C` of the air switch SM; the power supply end of the water pump P passes through the contact KM5-1 of the contactor KM5, and the contact KM5-2 of the contactor KM5 respectively through The air switch SM is connected to N phase and A phase respectively.

The utility model is composed of a cleaning device, a pressing device, a transmission device, and a waterway control device. The utility model uses a transmission motor to drive a plurality of connecting bearing shafts to rotate at high speed through a synchronous belt. The top of the connecting bearing shaft is equipped with a detachable inner brush and The outer brush, the inner brush is hollow, and several water outlets are set in the gaps between the brushes, and the water is pressed by the water pump, and the water is controlled by three sets of solenoid valves. , wash the residual oil, then rinse with pressurized tap water, and finally rinse with distilled water, dry and cool the vessel for later use.

The cleaning device of the present utility model includes a cleaning pool 1, a cover plate 2, a still water tank 3, a bearing seat 4 arranged at the upper and lower ends of the still water tank 3, a bearing 5 set in the bearing seat 4, and a set inside the still water tank 3 and inserted into the bearing 5. The transmission connection shaft 30 in the bearing hole, the inner brush 7 and the outer brush 8, and the bottle holder 6 set at the bottom end of the inner brush 7 and the outer brush 8; one end of the cover plate 2 is connected to the cleaning pool 1 The top of the side wall is hinged, and the other end is connected with the side wall of the cleaning tank 1 through a lock 9. The bottom of the side wall of the cleaning tank 1 is provided with an overflow port 13 and a drainage pump. The pipe 10 is connected and connected with the water inlet pipe 31 of the waterway control device, the bottom end of the connecting shaft 4 is connected with the transmission device, the middle part of the connecting shaft 4 is provided with a water inlet 11, and the inner hair The middle of the brush 7, the bottle holder 6, and the transmission connection shaft 30 are provided with a central hole communicating with each other. The central hole is interrupted to the water inlet 11 and communicated with the water inlet 11. Overflow port 12, inner hair bristles 14 and water outlet 15 are longitudinally arranged on the inner hair brush 7, outer hair bristles 16 are correspondingly arranged on the outer hair brush 8, and the brush head of the present utility model is composed of inner hair brushes , Outer brush, the main body is an inverted h structure, the bottom end of which is inserted into the top of the base of the scrubbing head through the central opening of the bottle holder and the bearing, and is driven to rotate by the base. The inner brush and the outer brush adopt an integrated design and rotate synchronously. Two rows of flushing outlets are arranged on the top of the transmission connection shaft 30 and the shaft walls in two directions perpendicular to the inner brush. While the inner brush and the outer brush are rotating, the flushing liquid or distilled water is pressurized by the water pump and passed through the flushing brush. The head base and the flushing brush head are ejected from the flush port; the pressing device includes a pressing buffer device composed of a spring 17 and a support plate 18 arranged at the lower end of the cover plate 2, and a support plate and a support plate arranged at the lower end of the support plate 18. 18 through the crank arm 19 hinged by the rotating shaft 19 and the return reed 20 that is arranged obliquely on the side of the crank arm 19 and connected with the support plate 18; the crank arm 19 and the return reed 20 are arranged in a circle, The inside of the arm 19 is provided with a curved arm 32, and the outside is provided with a curved arm 33. One end of the return reed 20 is fixed on the curved arm 33, and the other end is fixed on the outside of the curved arm 19; the curved arm 19 is two connected at an acute angle. An arm-shaped structure, one end of which is provided with a pulley 21, and the other end is provided with a damping block 22, and the support plate 18 is provided with a water outlet for supplying water to the external brush 8; the transmission device includes a transmission motor 23, and a transmission The transmission sprocket 24 that is suitable for the end of the connecting shaft 30 and the timing belt 25 arranged between the transmission motor 23 and the transmission sprocket 24, the timing belt 25 is arranged in an even number and arranged horizontally in two rows side by side. The belt 25 is connected with the inner side and the outer side of each row of the driving sprocket 24 alternately after passing through the driving wheel of the driving motor M. All the driving connecting shafts 30 are driven by the motor to rotate through the synchronous belt, and the inner and outer hairs are simultaneously driven. Brush spin. The synchronous belt is arranged in an S shape along the drive sprocket; the waterway control device is connected with the hot alkaline water electromagnetic valve 26, the clear water electromagnetic valve 27, the distilled water electromagnetic valve 28, and the water inlet with the hot alkaline water electromagnetic valve 26 and the clear water electromagnetic valve 27. The first water pump 29 of communication, the second water pump 30 that the water inlet is connected with the distilled water solenoid valve 28 and the control circuit for controlling the waterway and the brush, the water outlets of the first water pump 29 and the second water pump 30 are all connected with each other. The water inlet pipes 31 are connected, and the utility model controls three electromagnetic valves respectively, selects hot alkaline water, clean water, and distilled water, and then pressurizes the water pump to supply water to the static water tank of the brush head base, and then passes through the brush. The water outlet and the center hole spray out.

The electric control circuit is as shown in accompanying drawing 5, and the driving motor of washing brush head is controlled by contactor KM4, connects three-phase power supply. The water pump is controlled by the contactor KM5 and connected to the single-phase power supply. The three solenoid valves are hot alkaline water valve, clean water valve and distilled water valve respectively. The hot alkaline water valve coil YV1 is controlled by the button S1, the clear water valve coil YV2 is controlled by the button S2, and the distilled water valve coil YV3 is controlled by the button S3. Any one of S1, S2, and S3 is turned on, that is, the coils of the contactors KM4 and KM5 are turned on, so when the solenoid valve is turned on, the driving motor and the water pump for cleaning the brush head are automatically started. When stopping, its normally closed linkage switch ST is disconnected, and the self-locking state of the contactor KM1 or KM2 or KM3 is released, thereby stopping the motor and the water pump, and closing the solenoid valves YV1, YV2, and YV3 at the same time.

The utility model using process is as follows:

1. Insert a clean rinse head into the center opening in the base of the rinse head. Turn several sampling bottles (jars) upside down, insert the mouth of the bottles downward into the bottle holder on the outer ring of the washing brush head bearing in the chassis, use the compression device to press and position the sampling bottles (jars), and close the flushing room. Connect the alkaline water valve to the alkaline water container, the clean water valve to the tap water pipe, and the clean water valve to the purified water container.

2. Press the button SB1 to start the alkaline water solenoid valve, the driving motor of the washing brush head and the water inlet pump. The motor drives the washing brush head to rotate through the synchronous belt and the base of the washing brush head. At the same time, the alkaline water passes through the alkaline water solenoid valve, The first water pump, the rinsing brush head base, and the flushing hole of the rinsing brush head are sprayed out, and the sampling bottle (jar) is washed for the first time, and the waste water is discharged through the bottom of the rinsing chamber. During the washing process, the sampling bottle (jar) is compressed and held by the compression buffer device without rotation.

3. Press the button SB2 to start the cleaning water solenoid valve, the driving motor of the cleaning brush head and the water inlet pump. The motor drives the cleaning brush head to rotate through the synchronous belt and the cleaning brush head base, and at the same time, the clean water (tap water) passes through the cleaning water solenoid valve, The first water pump, the rinsing brush head base, and the flushing hole of the rinsing brush head are sprayed out, and the sampling bottle (jar) is washed for the second time, and the waste water is discharged through the bottom of the rinsing chamber. During the washing process, the sampling bottle (jar) is compressed and held by the compression buffer device without rotation.

4. Press the button SB3 to start the distilled water solenoid valve, the driving motor of the washing brush head and the water inlet pump. The motor drives the washing brush head to rotate through the synchronous belt and the washing head base, and the pure water passes through the distilled water solenoid valve, the second The water pump, the rinsing brush head base, and the flushing hole of the rinsing brush head are sprayed out, and the sampling bottle (jar) is washed for the third time, and the waste water is discharged through the bottom of the rinsing chamber. During the washing process, the sampling bottle (jar) is compressed and held by the compression buffer device without rotation.

5. After the flushing is completed, the flushing chamber can be opened, the compression positioning device for the sampling bottle (jar) is automatically released, the sampling bottle (jar) is removed and put into the drying box, and the flushing brush head is removed for maintenance.

The utility model can clean the utensils in batches, and the use process is controlled by a standardized process, and the automatic mechanical operation ensures the washing effect and improves the work efficiency. The utility model has the advantages of convenient operation, good cleaning effect and small occupied area.

Claims (1)

1. a wide-mouth bottle inversion type washs positioning compression device automatically, it is characterized in that it comprise cover plate (2), be arranged at that spring (17) and the gripper shoe (18) of cover plate (2) lower end constitute compress buffer unit, (18) lower end that is arranged at gripper shoe with gripper shoe (18) cranking arm (19) and the oblique return reed (20) of cranking arm (19) sidepiece and being connected that is arranged at through rotating shaft (29) hinge with gripper shoe (18); Described cranking arm (19) and return reed (20) are the circumference setting; Two arm of forces that described cranking arm (19) connects for acute angle; One of them arm of force is provided with pulley (21); Another arm of force is provided with damping block (22), and described gripper shoe (18) is provided with and is used for the delivery port that external hairbrush (8) supplies water.

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