CN202439870U - Online automatic counting and splitting system for steel bars - Google Patents
Online automatic counting and splitting system for steel bars Download PDFInfo
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- CN202439870U CN202439870U CN2012200039243U CN201220003924U CN202439870U CN 202439870 U CN202439870 U CN 202439870U CN 2012200039243 U CN2012200039243 U CN 2012200039243U CN 201220003924 U CN201220003924 U CN 201220003924U CN 202439870 U CN202439870 U CN 202439870U
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Abstract
The utility model relates to an online automatic counting and splitting system for steel bars, and the system comprises an automatic counting system and an automatic splitting system, wherein the automatic splitting system comprises an end splitting machine, a follow-up full splitting machine and a splitting visual feedback system. The online automatic counting and splitting system for the steel bars provided by the utility model has the beneficial effects that the counting and fixed number separation of the steel bars can be automatically carried out, the unattended operation is realized, the manpower is saved, the counting is almost continued without interval, and a chain bed needs to be stopped once only in the splitting process, so that the rate of production operation of enterprises is greatly improved. The precision of splitting is high, the precise splitting can be completed under complex working conditions, the range of application is wide, and the practical application value is tremendous.
Description
Technical field
The utility model relates to a kind of bar on-line and counts branch steel system automatically.
Background technology
In the screw-thread steel sales process, the bar counting accuracy problem is directly connected to what situation of steel minus tolerance rate, and under the condition of profile dimensionally stable, fixed accuracy directly influences the minus tolerance rate of every bundle of product.Therefore, also become the different focal issue of user's extensive concern and city's number view.Basic all employing of producer decided a packing at present, helps client's sale like this, yet if counting is less than GB quantity, can cause producing discrepancy and claim, more influences the prestige of enterprise; If reduced the performance of enterprises again, waste the minus tolerance benefit more than GB quantity.Have little time a bit when the client purchases commodities to recheck, some is checked after being transported to the building site, in case find bundled bar few Zhi Xianxiang is arranged, the requirement of can lodging claims.Based on above reason, accurately whether screw-thread steel manufacturing line counting divides steel, becomes the key that addresses this problem.Steel rolling mill generally adopts artificial counting, artificial separation mode to produce at present, and environment is more abominable, is difficult to avoid not occurrence count error, thereby has wasted manpower and materials, also company reputation is caused harmful effect virtually, has reduced the competitiveness of product in market.
There are a lot of producers and scientific research institutions to drop into the enumeration problem of a large amount of online bars of energy research steel rolling mill at present; Some achievements have also been obtained; For example: patent name is " metal bar counting system " patent No.: disclose the metal bar counting technology in the patent of " 200410070827.6 ": adopt the image recognition information techenology; Bar end view drawing picture is gathered in transfer chain side portion by system, then the bar section image is carried out realizing counting after the image recognition.
Patent name discloses the technology of automatic minute steel for " 200810056497.3 " for " metal bar automatic separation method and device " patent No.: after bar on-line is counted completion automatically; Divide the steel system when every bundle of specified counting number is full; Automatically stop current handover chain, and automatic guidance separate to be dialled arm and will count full several bar and separate at separation point.
Disclosed minute steel equipment of above patent is imperfection very; Only rest on theoretical aspect; And in actual production process; Dividing steel equipment is to realize that the key and the technical barrier of whole system operation quality are more, is difficult to arrive desired accuracy rate, is therefore seriously restricting application and the popularization that bar counting divides the steel system.Automatic counting under the research complex working condition condition divides the steel system to have very huge technical study value and actual application value.
Summary of the invention
Be technical deficiency more than solving, the utility model provides a kind of bar on-line to count branch steel system automatically,
It can finish the back at counting and realize that machinery divides steel automatically, divides the aluminium degree high, can widespread use and popularization.
The utility model is realized through following measure:
A kind of bar on-line of the utility model is counted branch steel system automatically, comprises automatic counter system and divides the steel system automatically, and the steel system comprised in said automatic minute:
The steel machine is divided in the termination; Be arranged on the outside of conveyer chain; Comprise base, base is provided with cross slide way, servomotor and driving device, and said servomotor is connected with the door shape guide frame that can move along cross slide way through actuator drives; Said guide frame is provided with longitudinal rail and longitudinal extension engine installation I; The flexible end top of said longitudinal extension engine installation I drives and is connected with the branch gad that guide rail longitudinally moves, and said minute gad top is that triangle or trapezoidal and top are provided with the branch steel knife, and said longitudinal extension engine installation I is provided with its flexible electromagnetic valve I of control;
The follow-up steel machine that divides fully; Be arranged between two conveyer chains, comprise portal trestle, said support is provided with longitudinal extension engine installation II; It is triangle or trapezoidal branch steel part that the flexible end of longitudinal extension engine installation II is connected with the top; Steel part divided gad or went up and down to divide gad for upset in said minute, and said upset divides the flexible end of gad and support and longitudinal extension engine installation II to be rotationally connected, and longitudinal extension engine installation II is provided with its flexible electromagnetic valve II of control;
Divide steel visual feedback system; Comprise bar image recognition harvester and divide steel visual feedback main frame; Said bar image recognition harvester is used for the picture signal of Real time identification and collection bar end and sends branch steel visual feedback main frame to, and said minute steel visual feedback main frame is used for picture signal is carried out analyzing and processing and control signal is sent to actuating device, electromagnetic valve I and electromagnetic valve II.
The above-mentioned follow-up steel machine that divides fully is several, and is spaced between two conveyer chains.
Above-mentioned longitudinal rail is provided with the circular arc guide groove, and the gad edge was provided with the circular arc track adjusting wheel that matches with guide groove in said minute.
Above-mentioned guide frame and base are provided with limit switch.
Above-mentioned longitudinal extension engine installation I and longitudinal extension engine installation II are cylinder or oil cylinder.
Above-mentioned servomotor bonded assembly driving device is screw leading screw and guide rail mechanism.
Above-mentioned upset divides gad or go up and down to divide a gad top is that triangle or trapezoidal and top can be provided with the branch steel pole.
The beneficial effect of the utility model is:
Can be automatically count with fixed by means of the utility model and to separate bar; Realize the unmanned of operation, save manpower, counting almost is lasting nonseptate; Only in minute steel process, just need stop No. one time the chain bed, significantly improve the production operational availability of enterprise.Divide the accuracy rate of steel high, can under the complex working condition condition, accomplish and accurately divide steel, applied range has very huge actual application value.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 divides the main TV structure scheme drawing of steel machine for the utility model termination.
Fig. 3 is the left TV structure scheme drawing of Fig. 2.
Fig. 4 is the follow-up main TV structure scheme drawing that divides the steel machine fully of the utility model.
Fig. 5 is the left TV structure scheme drawing of Fig. 4.
Fig. 6 is the plan structure scheme drawing of Fig. 4.
Among the figure: A divides the termination steel machine, the follow-up steel machine that divides fully of B, 1 fen steel knife, 2 fens gads; 3 shape guide frames, 4 longitudinal extension engine installation I, 5 electromagnetic valve I, 6 bases; 7 cross slide waies, 8 limit switches, 9 servomotors, 10 portal trestles; 11 upsets divide gad, 12 fens steel poles, 13 longitudinal extension engine installation II, 14 electromagnetic valve II.
The specific embodiment
Like Fig. 1,2,3,4,5, shown in 6: a kind of bar on-line of the utility model is counted branch steel system automatically,
Comprise automatic counter system and automatically divide the steel system, divide the steel system to comprise that the termination divides steel machine A, follow-uply divides steel machine B fully and divide steel visual feedback system automatically.
Steel machine A is divided in the termination, is arranged on the outside of conveyer chain, comprises base 6, and base 6 is provided with laterally leads
Rail 7, servomotor 9 and driving device; Servomotor 9 is connected with the door shape guide frame 3 that can move along cross slide way 7 through actuator drives; Door shape guide frame 3 is provided with circular arc guide groove and longitudinal extension engine installation I 4; Divide gad 2 edges to be provided with the circular arc track adjusting wheel that matches with guide groove; The flexible end top of longitudinal extension engine installation I 4 drives and is connected with the branch gad 2 that can move along the circular arc track adjusting wheel, and dividing gad 2 tops is that triangle or trapezoidal and top are provided with branch steel knife 1, and longitudinal extension engine installation I 4 is provided with its flexible electromagnetic valve I 5 of control; Door shape guide frame 3 is provided with limit switch 8 with base 6.Servomotor 9 bonded assembly drivings device are screw leading screw and guide rail mechanism.
The follow-up steel machine B that divides fully; For several and be spaced between two conveyer chains; Comprise that portal trestle 10 and upset divide gad 11, upset divides gad 11 or goes up and down to divide the gad top can be merely triangle or trapezium structure, also branch steel pole 12 can be set on the structure top.Upset divides gad 11 bottoms and support 10 tops to be rotationally connected through rotating shaft; Upset divides gad 11 belows to be provided with longitudinal extension engine installation II 13; The flexible end of longitudinal extension engine installation II 13 is rotationally connected to overturn and divides the middle part or the end of gad 11; The bottom of longitudinal extension engine installation II 13 or middle part and support 10 are rotationally connected through rotating shaft; Longitudinal extension engine installation II 13 is provided with its flexible electromagnetic valve II 14 of control, when longitudinal extension engine installation II 13 rises, drives upset and divides gad 11 tops upwards to dig.Also can connect to go up and down to divide gad simultaneously, under the driving of longitudinal extension engine installation II 13, drive and go up and down to divide gad to go up and down to realize follow-up minute steel at longitudinal extension engine installation II 13 flexible ends.
Longitudinal extension engine installation I 4 is cylinder or oil cylinder with longitudinal extension engine installation II 13, the air inlet or the oil-feed of electromagnetic valve I 5 and electromagnetic valve II 14 control cylinders or oil cylinder.
Divide steel visual feedback system; Comprise bar image recognition harvester and divide steel visual feedback main frame; Bar image recognition harvester is used for the picture signal of Real time identification and collection bar end and sends branch steel visual feedback main frame to, divides steel visual feedback main frame to be used for picture signal is carried out analyzing and processing and control signal is sent to servomotor 9, electromagnetic valve I 5 and electromagnetic valve II 14.Divide steel visual feedback overall system design to be based upon on the hardware foundation of online counting, divide steel visual feedback main frame to be provided with upper and lower machine data interactive unit, automatic error correction and following feedback unit, to divide punching block to stick with paste control unit.
Upper and lower machine data interactive unit is born machine vision analysis and system decision-making controllable function; Both can carry out dynamic monitoring to the state of motion bar; Can carry out Decision Control through visual feedback information again, upper computer provides bar specification, length, distributed intelligence, lamination situation, divides the steel dot position information, zero point information etc., through communication modes and lower computer devices communicating; Make things convenient for lower computer equipment to carry out branch steel action decision-making, select suitable branch steel action.
Automatically error correction is born machine vision analysis and system decision-making controllable function with the following feedback unit, this module according to the full a bundle of bar counting after before and after position between two bundles of bars, control divides gad that the two bundles of bars in front and back are separated.In minute steel process; Whether separate correctly with some bit pattern matching algorithm real-time judge bar; Roll across branch gad or the inseparable situation of making the component steel mistake if bar in separation process, occurs, system will control the branch gad and move down, and recomputate branch steel position; Mobile termination divides steel machine A to divide steel again to new branch steel position, until minute steel success or the overtime warning of branch steel.
Divide punching block to stick with paste control unit according to bar and the location status that divides gad, control servomotor 9 moving door shape guide frames 3 reach accurately the function of location fast.
Its principle of work is:
When the number system counting reaches specified number; Automatic counter system stops the transmission chain motion through upper and lower machine data interactive module, and bar image recognition harvester Real time identification is with the picture signal of gathering the bar end and send branch steel visual feedback main frame to.Divide steel visual feedback main frame that image scene collection and analysis software are installed; It is the part of the core of total system; Be responsible for handling in real time all images information, possess functions such as bar motion detection, background separation, target location, target tracking, identification be fault-tolerant.
Though divide steel visual feedback system can discern the position of all bars in every width of cloth picture exactly; No specific direction displacement will take place in bar under the effect of steel machine A but divide in the termination; The change in location situation that needs the tracking field of view internal object; The timely target bar of grasping jack-up or getting into the visual field again could correctly obtain the needed basic status information of control decision like this.
So-called bar is followed the tracks of every bar promptly judging in the present frame at corresponding which the root bar of previous frame, that is the correspondence of bar position.Owing to divide the irregularities of bar motion in the steel process, and particularity such as the bar characteristic is simple, feature difference is little, the position is tight, some bars that all can't be applied in the branch steel process based on unique point, based on target tracking algorisms such as zones are followed the tracks of.Therefore, need to avoid the characteristic of bar, directly consider the position relation between bar.Because our video image sampling interval is little; Speed is up to per second 60 frames; In adjacent two two field pictures position of corresponding bar should near; Though can not use the contraposition simply of nearest principle, the thought of total optimization capable of using, the corresponding relation of in adjacent two frames, looking for one group of distance to differ minimum comes bar is followed the tracks of.According to above-mentioned analysis, with each bar center-point of front and back two frames identification abstract be two point sets, the point of each point set is carried out contraposition, make institute's pointed set close distance and differ minimum, accomplish the corresponding relation that each some set after the pairing is each bar.Shift out situation such as visual field, leakage identification, many identifications if occur bar in the branch steel process, counting out of two point sets maybe be inconsistent, so the some bit pattern matching algorithm that we have made the asymmetric point set with fault-tolerance is with tracking bar situation.
Behind the position that bundle bar will separate before and after identifying; Divide steel visual feedback host computer control servomotor 9 actions, drive the termination and divide steel machine A to move to branch steel position, open electromagnetic valve I 5 simultaneously along cross slide way 7; Longitudinal extension engine installation I 4 flexible ends are risen; Thereby promote to divide gad 2 to rise along door shape guide frame 3, the branch steel knife 1 at top is inserted in the bar Separation, thereby two bundles of bars are separated in tip position.Consider that bar reaches 12m even longer,, several follow-up steel machine B that divide fully are installed so between two chains, be spaced by the bar direction of tilt successively though tip position separately can not realize dividing fully steel.Like this termination divide steel machine A with bar tip position separately after; Control the follow-up upset that divides steel machine B fully successively and divide gad or go up and down to divide gad turning over, thereby the breach of two bundles of bars is enlarged until whole bundle of bar successfully separated gradually from the bar front end to afterbody.
The foregoing description is said to be in order to specify this patent; Though describe through specific term in the literary composition; But can not limit the protection domain of this patent with this; The personage who is familiar with this technical field can change or revise it after the spirit of understanding this patent and principle and reach equivalent purpose, and this equivalence change and modification all should be covered by the claim scope and define in the category.
Claims (7)
1. a bar on-line is counted branch steel system automatically, comprises automatic counter system and divides the steel system automatically, it is characterized in that the steel system comprised in said automatic minute:
The steel machine is divided in the termination; Be arranged on the outside of conveyer chain; Comprise base, base is provided with cross slide way, servomotor and driving device, and said servomotor is connected with the door shape guide frame that can move along cross slide way through actuator drives; Said guide frame is provided with longitudinal rail and longitudinal extension engine installation I; The flexible end top of said longitudinal extension engine installation I drives and is connected with the branch gad that guide rail longitudinally moves, and said minute gad top is that triangle or trapezoidal and top are provided with the branch steel knife, and said longitudinal extension engine installation I is provided with its flexible electromagnetic valve I of control;
The follow-up steel machine that divides fully; Be arranged between two conveyer chains, comprise portal trestle, said support is provided with longitudinal extension engine installation II; It is triangle or trapezoidal branch steel part that the flexible end of longitudinal extension engine installation II is connected with the top; Steel part divided gad or went up and down to divide gad for upset in said minute, and said upset divides the flexible end of gad and support and longitudinal extension engine installation II to be rotationally connected, and longitudinal extension engine installation II is provided with its flexible electromagnetic valve II of control;
Divide steel visual feedback system; Comprise bar image recognition harvester and divide steel visual feedback main frame; Said bar image recognition harvester is used for the picture signal of Real time identification and collection bar end and sends branch steel visual feedback main frame to, and said minute steel visual feedback main frame is used for picture signal is carried out analyzing and processing and control signal is sent to servomotor, electromagnetic valve I and electromagnetic valve II.
2. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said follow-up divide fully the steel machine for several and be spaced between two conveyer chains.
3. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said longitudinal rail is provided with the circular arc guide groove, and the gad edge was provided with the circular arc track adjusting wheel that matches with guide groove in said minute.
4. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said guide frame and base are provided with limit switch.
5. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said longitudinal extension engine installation I and longitudinal extension engine installation II are cylinder or oil cylinder.
6. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said servomotor bonded assembly driving device is screw leading screw and guide rail mechanism.
7. bar on-line according to claim 1 is counted branch steel system automatically, it is characterized in that: said upset divides gad or go up and down to divide a gad top is that triangle or trapezoidal and top are provided with the branch steel pole
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200039243U CN202439870U (en) | 2012-01-06 | 2012-01-06 | Online automatic counting and splitting system for steel bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200039243U CN202439870U (en) | 2012-01-06 | 2012-01-06 | Online automatic counting and splitting system for steel bars |
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| Publication Number | Publication Date |
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| CN202439870U true CN202439870U (en) | 2012-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012200039243U Expired - Lifetime CN202439870U (en) | 2012-01-06 | 2012-01-06 | Online automatic counting and splitting system for steel bars |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102424156A (en) * | 2012-01-06 | 2012-04-25 | 济南火炬科技开发有限公司 | AutomaticSteel bar on-line steel barautomatic counting and splitting system |
| CN102849275A (en) * | 2012-09-29 | 2013-01-02 | 天津工业大学 | Online counting steel distribution device for bars |
| CN103662202A (en) * | 2013-11-20 | 2014-03-26 | 张家港长力机械有限公司 | Automatic rolled piece counting and separating device |
-
2012
- 2012-01-06 CN CN2012200039243U patent/CN202439870U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102424156A (en) * | 2012-01-06 | 2012-04-25 | 济南火炬科技开发有限公司 | AutomaticSteel bar on-line steel barautomatic counting and splitting system |
| CN102849275A (en) * | 2012-09-29 | 2013-01-02 | 天津工业大学 | Online counting steel distribution device for bars |
| CN103662202A (en) * | 2013-11-20 | 2014-03-26 | 张家港长力机械有限公司 | Automatic rolled piece counting and separating device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120919 |
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| CX01 | Expiry of patent term |