CN202219645U - Automatic code spraying device for steel pipes - Google Patents
Automatic code spraying device for steel pipes Download PDFInfo
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- CN202219645U CN202219645U CN 201120321243 CN201120321243U CN202219645U CN 202219645 U CN202219645 U CN 202219645U CN 201120321243 CN201120321243 CN 201120321243 CN 201120321243 U CN201120321243 U CN 201120321243U CN 202219645 U CN202219645 U CN 202219645U
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Abstract
The utility model discloses an automatic code spraying device for steel pipes. The automatic code spraying device for the steel pipes comprises steel pipe conveying equipment, a control cabinet and an IPC (industrial personal computer), wherein a PLC (programmable logic controller), a horizontal moving motor frequency convertor and a lifting motor frequency convertor are arranged inside the control cabinet, a steel pipe position detection device, a horizontal moving frame and a lifting frame are arranged at one side of the steel pipe conveying equipment, a horizontal moving motor is arranged at one end of the horizontal moving frame, a lifting motor is arranged at one end of the lifting frame, and a primer spraying device, a drying device, a color detection device, a bar code spraying device and a bar code scanning device are fixed on the horizontal moving frame in sequence. According to the utility model, as the PLC and an information recognition sensor are adopted, the comprehensive trace of the code spraying process of the steel pipes is realized, and the automatic collection, binding, summarizing and storage of large quantity of data information can be realized, so that the accuracy of the working process is improved, the timely, accurate and intact storage of the production data of the steel pipes is realized, and full and accurate basis can be provided for the decision-making management level of an enterprise.
Description
Technical field
The utility model relates to the automatic spray code spraying apparatus of a kind of steel pipe, is applicable to the steel pipe sprayed code technical field.
Background technology
The preservation of steel pipe's production data, enterprise is most important to steel pipe's production.At present the pipe of steel pipe number is directly write in steel tube surface by the staff on the enterprise production line; On the subsequent production operation, pass through operative employee's visual identification and hand-kept steel tube number and technological parameter; These a series of work are loaded down with trivial details and be very easy to make mistakes, and have certain danger.In addition, production process finishes a large amount of steel pipe information in back need be entered into computer system according to paper record again again, and the writing task link of these repetitions has increased the probability of makeing mistakes greatly.A large amount of steel pipe's production data rely on manual record, and not only easy error, and the production that much should preserve and qualitative data are imperfect, pipe quality is followed the tracks of cause very big influence.
The utility model content
The technical problem that the utility model will solve provides and a kind ofly collects automatic coding and automatic data acquisition is the automatic spray code spraying apparatus of steel pipe of one, realizes automatic data collection, gathers and store, enhances productivity and accuracy rate that the number of pipe is discerned.
For solving the problems of the technologies described above; The technical scheme that the utility model is taked is: the automatic spray code spraying apparatus of a kind of steel pipe; Comprise steel pipe conveying equipment, switch board and industrial computer, be provided with the PLC controller in the said switch board, move horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with the steel pipe position detecting device, move horizontally frame and elevator platform in steel pipe conveying equipment one side, move horizontally frame and be connected through screw, leading screw with elevator platform; Be provided with at a said end that moves horizontally frame and move horizontally motor, be provided with lifting motor in the upper end of elevator platform; Be fixed with primer spray device, drying unit, color detection means, spray bar code device and bar code scanner on the frame successively said moving horizontally; Said spray bar code device is connected with said industrial computer respectively with bar code scanner, said move horizontally motor and lifting motor respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device, primer spray device, drying unit and color detection means and all be controlled by said PLC controller.The PLC controller is according to setting program and on-the-spot feedback signal control coding flow process; Industrial computer is responsible for steel tube number is transferred to the spray bar code device, and the flying-spot tube of record bar code scanner record number.
The said both sides that move horizontally frame are respectively equipped with baffle plate.
Said PLC controller adopts Siemens 300 serial CPU, and its model is 6ES7315-2AG10-0AB0; Said industrial computer is that to grind the model that magnificent company produces be the industrial computer of SYS-4U4000-4A52; Saidly move horizontally the motor frequency conversion device and lifting motor frequency converter model is 6SE6440-2UD13-7AA1; Said steel pipe conveying equipment is one group of rollgang; Said steel pipe position detecting device is a retroreflecting formula photoelectric sensor, and its model is E3JK-R4M1; Said color detection means is the color identification sensor, and its model is CZ-V1, and said primer spray device is a marking device, and its model is Shot marker s10; Said spray bar code device is the bar code ink jet numbering machine, and its model is PRX-D460W; Said bar code scanner is a bar code scanner, and its model is MS-890.
The beneficial effect of the utility model is following:
(1) through adopting PLC controller and information Recognition sensor; Realization is to the all-the-way tracking of steel pipe sprayed code process; Realize mass data information automatic collection, bind, gather and store, reduced operating personnel's workload, improved accuracy rate; Realize timely, accurate, the complete preservation of steel pipe's production data, for the business decision management level provide full and accurate, decision-making foundation accurately.
(2) be installed in moving of the spray code spraying apparatus that moves horizontally on the frame and drying unit through moving horizontally motor-driven, can realize once the spraying of a plurality of bar codes of traversing completion, guarantee the accuracy rate of follow-up bar code recognition.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done further detailed explanation.
Fig. 1 is the automatic spray code spraying apparatus execute-in-place of a utility model steel pipe part-structure sketch map;
Fig. 2 is the vertical view that moves horizontally rack section among Fig. 1;
Wherein, 1, the steel pipe conveying equipment, 2, steel pipe, 3, steel pipe position detecting device; 4, move horizontally motor, 5, move horizontally frame, 6, lifting motor, 7, elevator platform; 8, primer spray device, 9, drying unit, 10, the spray bar code device; 11, bar code scanner, 12, color detection means, 13, baffle plate.
The specific embodiment
As depicted in figs. 1 and 2, the automatic spray code spraying apparatus of the described steel pipe of the utility model comprises steel pipe conveying equipment 1, switch board and industrial computer, is provided with the PLC controller in the said switch board, moves horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with steel pipe position detecting device 3 in steel pipe conveying equipment one side, move horizontally frame 5 and elevator platform 7, move horizontally frame 5 and be connected through screw, leading screw with elevator platform 7; Be provided with at a said end that moves horizontally frame 5 and move horizontally motor 4, be provided with lifting motor 6 in the upper end of elevator platform 7; Be fixed with primer spray device 8, drying unit 9, color detection means 12, spray bar code device 10 and bar code scanner 11 on the frame 5 successively said moving horizontally; Said spray bar code device 10 is connected with said industrial computer respectively with bar code scanner 11, said move horizontally motor 4 and lifting motor 6 respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device 3, primer spray device 8, drying unit 9 and color detection means 12 and all be controlled by said PLC controller.
It is following to utilize said apparatus to carry out the course of work of automatic coding:
(1) steel pipe conveying equipment 1 is delivered to the coding operation with steel pipe 2, and when steel pipe position detecting device 3 detected pipe end, steel pipe conveying equipment 1 stopped conveying steel pipe 2;
(2) in the time need carrying out coding to the steel pipe 2 of a certain specification; Move up and down through lifting motor 6 adjustment elevator platforms 7; Make and move horizontally frame 5 risings or drop to correct position; When steel pipe 2 arrived the coding operations, steel pipe position detecting device 3 sent the digital quantity input module that signals are given the PLC controller, and the PLC controller is analyzed back control signal being sent to through the PROFIBUS-DP communication modes and moved horizontally the motor frequency conversion device; And then control moves horizontally motor 4, makes that moving horizontally motor 4 drives and move horizontally frame 5 along the direction uniform motion that needs primer spray;
(3) when moving horizontally after motor 4 operates steadily; Send signal and give the PLC controller; The PLC controller is positioned at the primer spray device 8 that moves horizontally on the frame 5 through interlock circuit control to begin at steel pipe 2 surperficial regions primer sprays; Dry in 9 pairs of primer spray zones of PLC controller control drying unit simultaneously, and PKC controller control primer spray device 8 stops spraying after having sprayed regions priming paint;
(4) when color detection means 12 detects no priming paint; Send signal and give the PLC controller; The PLC controller moves horizontally frame 5 and stops to move through moving horizontally motor 4 control, and beginning moves in the other direction, and the PLC controller sent signal and gave industrial computer this moment; Industrial computer control spray bar code device 10; And going out delay time according to the distance calculation between the speed of service that moves horizontally frame 5 and two bar codes, spray bar code device 10 is set coding content, coding delay time and coding speed in advance, and the beginning coding;
When (5) spraying bar code device 10 codings; Industrial computer begins to control 11 pairs of bar codes that sprayed of bar code scanner to be discerned, and after the completion identification, moves horizontally frame 5 and stops to move; Under the effect that moves horizontally motor 4, turn back to initial position then; After the bar code recognition success, start steel pipe conveying equipment 1 steel pipe 2 is delivered to next station, accomplish the automatic coding and the identification work of whole steel pipe 2.
In sum; The utility model is realized the all-the-way tracking to the steel pipe sprayed code process through adopting PLC controller and information Recognition sensor, the automatic collection of realization mass data information, binds, gathers and store; Reduced operating personnel's workload; Improved accuracy rate, realized timely, accurate, the complete preservation of steel pipe's production data, for the business decision management level provide full and accurate, decision-making foundation accurately.
In addition, the utility model is installed in moving of the spray code spraying apparatus that moves horizontally on the frame and drying unit through moving horizontally motor-driven, can realize once the spraying of a plurality of bar codes of traversing completion, guarantees the accuracy rate of follow-up bar code recognition.
Claims (3)
1. the automatic spray code spraying apparatus of steel pipe is characterized in that: comprise steel pipe conveying equipment (1), switch board and industrial computer, be provided with the PLC controller in the said switch board, move horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with steel pipe position detecting device (3) in steel pipe conveying equipment one side, move horizontally frame (5) and elevator platform (7), move horizontally frame (5) and be connected through screw, leading screw with elevator platform (7); Be provided with at a said end that moves horizontally frame (5) and move horizontally motor (4), be provided with lifting motor (6) in the upper end of elevator platform (7); Be fixed with primer spray device (8), drying unit (9), color detection means (12), spray bar code device (10) and bar code scanner (11) on the frame (5) successively said moving horizontally; Said spray bar code device (10) is connected with said industrial computer respectively with bar code scanner (11), said move horizontally motor (4) and lifting motor (6) respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device (3), primer spray device (8), drying unit (9) and color detection means (12) and all be controlled by said PLC controller.
2. the automatic spray code spraying apparatus of steel pipe according to claim 1 is characterized in that being respectively equipped with baffle plate (13) in the said both sides that move horizontally frame (5).
3. the automatic spray code spraying apparatus of steel pipe according to claim 2 is characterized in that: said PLC controller adopts Siemens 300 serial CPU, and its model is 6ES7315-2AG10-0AB0; Said industrial computer is that to grind the model that magnificent company produces be the industrial computer of SYS-4U4000-4A52; Saidly move horizontally the motor frequency conversion device and lifting motor frequency converter model is 6SE6440-2UD13-7AA1; Said steel pipe conveying equipment (1) is one group of rollgang; Said steel pipe position detecting device (3) is a retroreflecting formula photoelectric sensor, and its model is E3JK-R4M1; Said color detection means (12) is the color identification sensor, and its model is CZ-V1, and said primer spray device (8) is a marking device, and its model is Shot marker s10; Said spray bar code device (10) is the bar code ink jet numbering machine, and its model is PRX-D460W; Said bar code scanner (11) is a bar code scanner, and its model is MS-890.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120321243 CN202219645U (en) | 2011-08-30 | 2011-08-30 | Automatic code spraying device for steel pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120321243 CN202219645U (en) | 2011-08-30 | 2011-08-30 | Automatic code spraying device for steel pipes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202219645U true CN202219645U (en) | 2012-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120321243 Expired - Fee Related CN202219645U (en) | 2011-08-30 | 2011-08-30 | Automatic code spraying device for steel pipes |
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| Country | Link |
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| CN (1) | CN202219645U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416775A (en) * | 2011-08-30 | 2012-04-18 | 中国石油集团渤海石油装备制造有限公司 | Automatic code-spraying device for steel tube |
| CN103448381A (en) * | 2013-08-19 | 2013-12-18 | 杭州浙大精益机电技术工程有限公司 | UV code spraying device of steel tube |
| CN104191829A (en) * | 2014-08-25 | 2014-12-10 | 济南合创天成机械加工有限公司 | Steel tube fitting coding machine |
| CN104760427A (en) * | 2015-02-02 | 2015-07-08 | 邢志光 | Steel cargo marking idler wheel pen |
| CN105346260A (en) * | 2015-10-30 | 2016-02-24 | 芜湖市振华戎科智能科技有限公司 | Automatic-adjustment barcode spraying and forming machine |
| CN106393978A (en) * | 2016-08-30 | 2017-02-15 | 中石化石油工程机械有限公司研究院 | Wireless manual jet-printing operation executive system and method for large-caliber welded pipe |
| CN106513275A (en) * | 2016-11-05 | 2017-03-22 | 汕头市新青罐机有限公司 | Intelligent dryer |
| CN109760428A (en) * | 2019-03-15 | 2019-05-17 | 深圳市君派伟业有限公司 | Can automatic identification print data spool marking machine |
-
2011
- 2011-08-30 CN CN 201120321243 patent/CN202219645U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416775A (en) * | 2011-08-30 | 2012-04-18 | 中国石油集团渤海石油装备制造有限公司 | Automatic code-spraying device for steel tube |
| CN103448381A (en) * | 2013-08-19 | 2013-12-18 | 杭州浙大精益机电技术工程有限公司 | UV code spraying device of steel tube |
| CN104191829A (en) * | 2014-08-25 | 2014-12-10 | 济南合创天成机械加工有限公司 | Steel tube fitting coding machine |
| CN104760427A (en) * | 2015-02-02 | 2015-07-08 | 邢志光 | Steel cargo marking idler wheel pen |
| CN104760427B (en) * | 2015-02-02 | 2016-10-05 | 邢志光 | A kind of steel goods marking Roller pen |
| CN105346260A (en) * | 2015-10-30 | 2016-02-24 | 芜湖市振华戎科智能科技有限公司 | Automatic-adjustment barcode spraying and forming machine |
| CN106393978A (en) * | 2016-08-30 | 2017-02-15 | 中石化石油工程机械有限公司研究院 | Wireless manual jet-printing operation executive system and method for large-caliber welded pipe |
| CN106513275A (en) * | 2016-11-05 | 2017-03-22 | 汕头市新青罐机有限公司 | Intelligent dryer |
| CN109760428A (en) * | 2019-03-15 | 2019-05-17 | 深圳市君派伟业有限公司 | Can automatic identification print data spool marking machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120516 Termination date: 20200830 |
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| CF01 | Termination of patent right due to non-payment of annual fee |