CN202435207U - Centrifugal aluminum casting mould for shaftless rotor of motor - Google Patents
Centrifugal aluminum casting mould for shaftless rotor of motor Download PDFInfo
- Publication number
- CN202435207U CN202435207U CN2012200017051U CN201220001705U CN202435207U CN 202435207 U CN202435207 U CN 202435207U CN 2012200017051 U CN2012200017051 U CN 2012200017051U CN 201220001705 U CN201220001705 U CN 201220001705U CN 202435207 U CN202435207 U CN 202435207U
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- China
- Prior art keywords
- mould
- counterdie
- rotor
- patrix
- aluminum casting
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- Manufacture Of Motors, Generators (AREA)
- Induction Machinery (AREA)
Abstract
The utility model relates to a mould. In order to solve the technical problem of the mould during centrifugal aluminum casting for the shaftless rotor of a motor, the utility model provides a centrifugal aluminum casting mould for the shaftless rotor of the motor. The centrifugal aluminum casting mould comprises a lower mould, a lower mould base plate, a middle mould above the lower mould and an upper mould above the middle mould, wherein the upper mould is provided with a sprue bush, the middle mould is internally provided with a rotor iron core, and the top of a cast aluminum shaft of the rotor iron core is provided with an air vent cover plate. The centrifugal aluminum casting mould is characterized in that the lower mould and the lower mould base plate are connected in a seam allowance matching manner through; the upper mould and the sprue bush are connected in a seam allowance matching manner; and the air vent cover plate at the top of the cast aluminum shaft is connected with the cast aluminum shaft through threads. The centrifugal aluminum casting mould disclosed by the utility model is simple in structure, low in cost, reasonable in process, and higher in production efficiency and practical efficiency, and has the advantages of preventing an air vent from an aluminum intake phenomenon, increasing the quality of the shaftless rotor and reducing the production cost.
Description
Technical field
The utility model relates to a kind of mould, specifically is meant a kind of electromotor no axis centrifugal aluminum casting for rotor mould.
Background technology
In electromechanics trade, it is most economical not having axle rotor employing centrifugal aluminum casting, therefore in manufacturer's extensive use.The assembling of traditional centrifugal cast-aluminum die is as shown in Figure 1, and mould comprises patrix 4, middle mould 3, counterdie 2 and core insert 12, and core insert 12 is fixed on the rotating disk 1; Counterdie 2 is sitting on the core insert 12, and middle mould 3 is seated on the counterdie 2, and patrix 4 is installed on middle mould 3; Sprue bush 6 is installed on the patrix 4, and patrix 4 and sprue bush 6 are pushed down through upper bolster 7, strain through pull bar 8 between upper bolster 7 and the rotating disk 1; At middle mould 3 inner rotor core 9, the cast aluminium axle top installation vent panels 10 of rotor core installed.High speed rotating through rotating disk injects aluminium by sprue bush, and under centrifugation effect, aluminium liquid is full of die cavity.But above-mentioned mould; We can find out; Patrix 4 adopts two body structures stack with counterdie 2, vent panel 10 with the cast aluminium axle with sprue bush 6, core insert 12, no matter such centrifugal aluminum casting mode structure still in use all brings certain trouble to the operator in manufacturing.Tapering was done easy not matching when patrix 4 was manufactured with counterdie 2 with sprue bush 6, core insert 12, in use, just had folder aluminium phenomenon between patrix 4 and sprue bush 6, core insert 12 and the counterdie; The no axle rotor outward appearance of making like this is undesirable, and vent panel 10 is two body structures with the cast aluminium axle, when moving back the cast aluminium axle; Vent panel 10 is fragile; Casting one does not have the axle rotor, just wastes a vent panel, causes motor cost obviously to increase.
Summary of the invention
The technical problem that mould exists when solving present electromotor no axis centrifugal aluminum casting for rotor, this practical plan provides a kind of electromotor no axis centrifugal aluminum casting for rotor mould.
The technical scheme that the utility model adopted is: a kind of electromotor no axis centrifugal aluminum casting for rotor mould comprises the counterdie on the rotating disk, the patrix on middle mould on the counterdie and the middle mould; Counterdie is pushed down by die shoe, and counterdie and middle mould, middle mould and patrix adopt seam to be connected respectively, and sprue bush is installed on the patrix; Patrix and sprue bush are pushed down by upper bolster; Adopt the pull bar tension between upper bolster and the rotating disk, in middle mould, rotor core is installed, vent panel is installed at the cast aluminium axle top of rotor core; It is characterized in that: be provided with the counterdie backing plate between rotating disk and the counterdie; The counterdie backing plate is fixedly connected with rotating disk, and counterdie and counterdie backing plate are respectively equipped with seam, and counterdie and counterdie backing plate adopt seam to be connected; Described patrix and sprue bush are respectively equipped with seam, and both adopt seam to be connected; Adopt between the vent panel at described cast aluminium axle top and the cast aluminium axle and be threaded.
The beneficial effect of the utility model is, simple in structure, cost is low, and technology is reasonable, and production efficiency and practical efficient are higher, have guaranteed not have in the ventilation hole into aluminium phenomenon, improves and do not have an axle rotor quality, reduced production cost.
Description of drawings
Fig. 1 is the structure cutaway view of electromotor no axis centrifugal aluminum casting for rotor mould in the prior art.
Fig. 2 is the structure cutaway view of the utility model.
Among the figure, 1, rotating disk, 2, counterdie, 3, middle mould, 4, patrix, 5, die shoe, 6, sprue bush, 7, upper bolster, 8, pull bar, 9, rotor core, 10, vent panel, 11, the counterdie backing plate, 12, core insert.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the structure cutaway view of the electromotor no axis centrifugal aluminum casting for rotor mould of prior art, and this Cast Aluminum Dies structure is in the partly existing detailed description of background technology, and this does not give unnecessary details.
Fig. 2 is the structural representation of the utility model, and is as shown in Figure 2, in this embodiment; Electromotor no axis centrifugal aluminum casting for rotor mould comprises the counterdie 2 on the rotating disk 1, the patrix 4 on middle mould 3 on the counterdie 2 and the middle mould 3; Counterdie 2 is pushed down by die shoe 5, and counterdie 2 and middle mould 3, middle mould 3 adopt seam to be connected respectively with patrix 4, and sprue bush 6 is installed on the patrix 4; Patrix 4 and sprue bush 6 are pushed down by upper bolster 7; Adopt pull bar 8 tensions between upper bolster 7 and the rotating disk 1, rotor core 9 is installed in middle mould 2, vent panel 10 is installed at the cast aluminium axle top of rotor core.
Contrast through Fig. 2 and Fig. 1 can be known, in the utility model, has removed the core insert 12 in the prior art Cast Aluminum Dies, between rotating disk 1 and counterdie 2, has increased counterdie backing plate 11, and counterdie backing plate 11 is fixedly connected with rotating disk 1.
As shown in Figure 2, the utility model also comprises the improvement of existing Cast Aluminum Dies: counterdie 2 is respectively equipped with seam with counterdie backing plate 11, and counterdie 2 adopts seam to be connected with counterdie backing plate 11; Patrix 4 is respectively equipped with seam with sprue bush 6, and both adopt seam to be connected; Adopt between the vent panel 10 at cast aluminium axle top and the cast aluminium axle and be threaded.
The concrete assembling and the use of this mould are following:
(a) the preheating rotor core 9;
(b) be fixed on pull bar 8 on the rotating disk 1;
(c) be bolted together counterdie backing plate 11 and counterdie 2;
(d) together the taper fit of counterdie backing plate 11 taperings and rotating disk 1;
(e) be placed on die shoe 5 on the counterdie 2;
(f) be placed on middle mould 3 on the counterdie 2;
(g) put into mould 3 to the good rotor core 9 of preheating;
(h) be placed on patrix 4 on the middle mould 3 (patrix, sprue bush and upper bolster are bolted together);
(i) pull bar 8 is fixing with upper bolster 7;
(j) switch power supply, electric motor starting, the rotation of mould on driven by motor rotating disk and the rotating disk, reach certain rotating speed after, inject aluminium at sprue bush, receive action of centrifugal force, aluminium liquid is full of die cavity;
(k) back off successively mould, middle mould, patrix, cast aluminium axle promptly make qualified no axle rotor.
Claims (1)
1. an electromotor no axis centrifugal aluminum casting for rotor mould comprises the counterdie on the rotating disk, the patrix on middle mould on the counterdie and the middle mould; Counterdie is pushed down by die shoe, and counterdie and middle mould, middle mould and patrix adopt seam to be connected respectively, and sprue bush is installed on the patrix; Patrix and sprue bush are pushed down by upper bolster, adopt the pull bar tension between upper bolster and the rotating disk, in middle mould, rotor core are installed; Vent panel is installed at the cast aluminium axle top of rotor core, and it is characterized in that: be provided with the counterdie backing plate between rotating disk and the counterdie, the counterdie backing plate is fixedly connected with rotating disk; Counterdie and counterdie backing plate are respectively equipped with seam, and counterdie and counterdie backing plate adopt seam to be connected; Described patrix and sprue bush are respectively equipped with seam, and both adopt seam to be connected; Adopt between the vent panel at described cast aluminium axle top and the cast aluminium axle and be threaded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200017051U CN202435207U (en) | 2012-01-05 | 2012-01-05 | Centrifugal aluminum casting mould for shaftless rotor of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200017051U CN202435207U (en) | 2012-01-05 | 2012-01-05 | Centrifugal aluminum casting mould for shaftless rotor of motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202435207U true CN202435207U (en) | 2012-09-12 |
Family
ID=46784616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200017051U Expired - Fee Related CN202435207U (en) | 2012-01-05 | 2012-01-05 | Centrifugal aluminum casting mould for shaftless rotor of motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202435207U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104426306A (en) * | 2013-09-06 | 2015-03-18 | 现代重工业株式会社 | Centrifugal casting machine for manufacturing rotor |
-
2012
- 2012-01-05 CN CN2012200017051U patent/CN202435207U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104426306A (en) * | 2013-09-06 | 2015-03-18 | 现代重工业株式会社 | Centrifugal casting machine for manufacturing rotor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120912 Termination date: 20150105 |
|
| EXPY | Termination of patent right or utility model |