CN202429776U - Material breaking emergency device for belt material processing production line - Google Patents
Material breaking emergency device for belt material processing production line Download PDFInfo
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- CN202429776U CN202429776U CN2011205788624U CN201120578862U CN202429776U CN 202429776 U CN202429776 U CN 202429776U CN 2011205788624 U CN2011205788624 U CN 2011205788624U CN 201120578862 U CN201120578862 U CN 201120578862U CN 202429776 U CN202429776 U CN 202429776U
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- wheels
- band material
- erecting frame
- fracture
- emergency facility
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Abstract
A material breaking emergency device for a belt material processing production line is arranged between a material feeding frame and a follow-up processing device when in use, so that a belt material penetrates the material breaking emergency device under the traction of the follow-up processing device and then is conveyed to the follow-up processing device. The material breaking emergency device comprises a detection device, a pressing device and a storage device which are arranged in sequence during use, wherein the detection device is used for detecting whether a belt material exists or not; the pressing device is used for pressing the belt material during material breaking; the storage device comprises a front wheel group and a rear wheel group on which the belt material is wound in a reciprocating manner; the front wheel group is arranged fixedly; and the rear wheel group is arranged movably. Through the adoption of the material breaking emergency device, when a coiled belt material is used up and replacement is needed or when the coiled belt material is broken, the production line is not required to be stopped, which greatly reduces product scrap rate, and improves the production efficiency.
Description
Technical field
The utility model relates to a kind of fracture emergency facility with the material machining production line.
Background technology
Band material machining production line extensively exists on industry; The general circle dress mode that adopts of band material; The band material that will enclose the dress state on the production line is positioned over bin; Following process device traction belt material is constantly carried to processing unit (plant) after bin is backed off; When circle dress band material use up need to change or wherein between when fracture takes place; Whole production line needs to suspend, thereby influences production efficiency; Yet; Some band material processing; Like the weather strip for automobile production line, be that the metal tape material is rolled into the sealing strip skeleton, on this metallic framework, forming organic elastomer through the extrusion operation on this production line again; During ordinary production; Roll extrusion and especially extrusion operation of extrusion operation be operation continuously, in case interrupt, not only influences efficient; And online product lot quantity is scrapped, thereby the direct economic loss of causing; So, in actual production, keep the continuous operation of whole production line to have very great economic benefit.
The utility model solves the problems referred to above just.
Summary of the invention
The utility model technical matters to be solved is to the above-mentioned state of the art, and a kind of fracture emergency facility with the material machining production line is provided.
The utility model solves the problems of the technologies described above the technical scheme that is adopted:
The fracture emergency facility of band material machining production line; Place during use between bin and the following process device; Carry to processing unit (plant) after making said band material under following process device traction belt material, pass wherein; It is characterized in that, said fracture emergency facility comprise set gradually when using be used to survey push down the band material when said band material has stateless detector and is used for fracture push down device and storage device, said storage device comprises the preceding wheels and back wheels that supply said band material to detour back and forth repeatedly; Wherein preceding wheels fixedly install, and back wheels packaged type is provided with.
Said detector is a photoelectric probe, and is connected with warner.
Each runner of said back wheels all is arranged on the same erecting frame; This erecting frame is shelved on two tracks of wide setting through the scroll wheel that is positioned at its both sides; Said two track back segment correct positions respectively are provided with a cylinder, and the stretched head by these two cylinders when being used for the normal feed state blocks said back wheels erecting frame respectively; Rear end correct position apart from two tracks is provided with an electric winch, is used to drag said back wheels erecting frame and resets.
Each runner of said back wheels is installed in parallel on the same anchor shaft, and said anchor shaft level is installed on the wheels erecting frame of said back; Each runner of wheels is obliquely installed before said.
Each runner of said back wheels is installed on the anchor shaft separately, and said anchor shaft level is installed on the wheels erecting frame of said back.
The fracture emergency facility of the band material machining production line that the utility model provided when actual production, when circle dress band material use up need to change or wherein between when fracture takes place, manufacturing line does not just need to suspend, and has significantly reduced the product rejection amount, and has improved production efficiency.
Description of drawings
Fig. 1 is used band material machining production line scheme one scheme drawing by the utility model;
Fig. 2 is a storage device schematic top plan view among Fig. 1.
Fig. 3 is used band material machining production line scheme two scheme drawings by the utility model;
Fig. 4 is a storage device schematic top plan view among Fig. 3.
Fig. 5 is figure bin device scheme drawing.
The specific embodiment
Shown in Fig. 1 to 4, the band material 1 that circle is adorned is placed on the bin 2, and following process device 5 traction belt material 1 are constantly backed off the back to processing unit (plant) 5 conveyings from bin 2.
After band material 1 is backed off from bin 2; At it through the place, set gradually be used to survey push down band material 1 when said band material 1 has stateless photoelectric probe 3 and is used for fracture push down device 4, and before band material 1 gets into following process device 5; Make it be introduced into a storage device of setting up 6; Band material 1 detours with back wheels 8 around the preceding wheels 7 of storage device 6 repeatedly back and forth, and wherein preceding wheels 7 fixedly install back wheels 8 packaged type settings; It is inoperative to push down device 4 during normal feed, and when photoelectric probe 3 detected fracture, starting was pushed down device 4 and pushed down said band material 1; Carry out tape splicing material operational processes; Bin 2 suspends feed, and following process device 5 still traction belt material 1 continues to carry to processing unit (plant) 5, forces said storage device 6 along with back wheels 8 forwards move; To shorten the mode of the band material length that wheels 7 and back wheels 8 detour repeatedly back and forth said before, continue output institute and store up band and expect that 1 confession following process device 5 processes; After tape splicing material operational processes is accomplished; Unclamp and push down device 4, bin 2 continues feed, and storage device 6 continues when accepting bin 2 feed to follow-up processing unit (plant) 5 feed; Drive back wheels 8 erecting frames 10 simultaneously and slowly return back to original position, return to the normal feed state.
If the maximum traverse that design back wheels erecting frame 10 moves along track 12 is 8m, preceding wheels 7 are made as 4 groups with back wheels 8, and then storing length is 8 * 4 * 2=64m, is 8/m like the manufacturing line running velocity, and 8 minutes fault handling time can be provided.Certainly, can arts demand, can meet the demands fully through length and wheels quantity through design track 12.
Each runner 9 of back wheels 8 all is arranged on the same erecting frame 10; This erecting frame 10 is shelved on two tracks 12 of wide setting through the scroll wheel 11 that is positioned at its both sides; Article two, track 12 back segment correct positions respectively are provided with a cylinder 13; Stretched head by these two cylinders 13 during the normal feed state blocks said back wheels erecting frame 10 respectively, and the rear end correct position of two tracks 12 of distance is provided with an electric winch 15, and the steel rope 16 of winch 15 links to each other with back wheels erecting frame 10.When detector is a photoelectric probe 3 when detecting fracture, trigger the stretched head withdrawal of these two cylinders 13, move forward with of the consumption of self-indulgent said back wheels 8 erecting frames 10 along with band material 1; After tape splicing material operational processes is accomplished, drag back wheels 8 erecting frames 10 by said electric winch 15 and still block said back wheels 8 erecting frames 10 respectively when slowly returning back to original position by the stretched head of these two cylinders 13.
The installation site of storage device 6 can rationally be arranged according to the particular case of manufacturing line; In order not take ground; Generally be fit to be arranged on the top of following process device 5; Before each runners 9 of each runner 14 and back wheels 8 of wheels 7 all can rotate flexibly around its anchor shaft, and they have been cincture, in case the band material skids off.
The preceding wheels 7 of storage device 6 can be varied with back wheels 8 and erecting frame 10 space layouts thereof, as long as can make band material smooth delivery of power, two kinds of preferred versions is provided below.
Scheme one, back wheels 8 landscape layout schemes: like Fig. 1, shown in Figure 2, on the same anchor shaft of each runner 9 parallel installation of back wheels 8, this anchor shaft level is installed on the back wheels erecting frame 10, and back wheels 8 are transversely arranged; Because band material has certain bandwidth, before this scheme band material transmission each runner 14 of wheels 7 need with corresponding after each runner 9 mutual transversion malposition settings of wheels 8, expect smooth delivery of power for making band, each runner of preceding wheels is obliquely installed.Scheme one storage device 6 layouts are comparatively compact, and shared spatial altitude is lower, are convenient to walk band material and maintenance, especially are fit to highly lower factory building.
Scheme two, back wheels 8 vertical placement schemes: like Fig. 3, shown in Figure 4, each runner 9 of back wheels 8 is installed on the anchor shaft separately, and each anchor shaft level is installed on the back wheels erecting frame 10, and back wheels 8 are vertical arrangement setting or vertically shift to install.Each runner 14 of wheels 7 is and caters to band material transmission setting fully before in scheme two storage devices 6, and band material transmission stability is good, and shared spatial altitude is higher, is fit to highly higher factory building.
In addition; As shown in Figure 5, bin 2 both sides all are provided for seizing on both sides by the arms the holding structure 20 of circle dress band material, a rotating shaft 21 and thrust ball bearing 22 are set between wherein; Said bin both sides holding structure 20 can be rotated about it; Rotating shaft 21 is provided with fastening screw 23, make its wherein a side be in feed position to the manufacturing line feed, opposite side is in the position of getting the raw materials ready; A side is positioned at the feed position when the manufacturing line feed therein, and the opposite side that still is in the position of getting the raw materials ready is promptly loaded onto band material circle 1 in advance with subsequent use; When a side material that is positioned at the feed position uses up, transfer to fastening screw 23, rotate said bin 2, make its both sides change the present position each other, plug fastening screw 23 again.Can practice thrift the tape splicing time of reloading like this, further guarantee the uninterrupted feed of band material machining production line.
Present embodiment is when actual production like this, when circle dress band material 1 use up need to change or wherein between rupture, manufacturing line does not just need time-out, has significantly reduced the product rejection amount, and has improved production efficiency.
The utility model is particularly useful for the machining production line of metal tape material such as stainless steel band, iron charge band, aluminum alloy strip, copper material band, also can be used for the machining production line of the band material of plastic tape, cloth strip and so on.
Claims (6)
1. band is expected the fracture emergency facility of machining production line; Place during use between bin and the following process device; Carry to processing unit (plant) after making said band material under following process device traction belt material, pass wherein; It is characterized in that, said fracture emergency facility comprise set gradually when using be used to survey push down the band material when said band material has stateless detector and is used for fracture push down device and storage device, said storage device comprises the preceding wheels and back wheels that supply said band material to detour back and forth repeatedly; Wherein preceding wheels fixedly install, and back wheels packaged type is provided with.
2. fracture emergency facility as claimed in claim 1 is characterized in that said detector is a photoelectric probe, and is connected with warner.
According to claim 1 or claim 2 the fracture emergency facility; It is characterized in that; Each runner of said back wheels all is arranged on the same erecting frame; This erecting frame is shelved on through the scroll wheel that is positioned at its both sides on two tracks of wide setting, and said two track back segments respectively are provided with a cylinder, and the stretched head by these two cylinders when being used for the normal feed state blocks said back wheels erecting frame respectively; Rear end apart from two tracks is provided with an electric winch, is used to drag said back wheels erecting frame and resets.
4. fracture emergency facility as claimed in claim 3 is characterized in that, each runner of said back wheels is installed in parallel on the same anchor shaft, and said anchor shaft level is installed on the wheels erecting frame of said back; Each runner of wheels is obliquely installed before said.
5. fracture emergency facility as claimed in claim 3 is characterized in that, each runner of said back wheels is installed on the anchor shaft separately, and said anchor shaft level is installed on the wheels erecting frame of said back.
6. fracture emergency facility as claimed in claim 3; It is characterized in that said bin both sides all are provided for seizing on both sides by the arms the holding structure of circle dress band material, a rotating shaft and thrust ball bearing are set between wherein; Said bin both sides holding structure can be rotated about it, and rotating shaft is provided with fastening screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205788624U CN202429776U (en) | 2011-12-08 | 2011-12-08 | Material breaking emergency device for belt material processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205788624U CN202429776U (en) | 2011-12-08 | 2011-12-08 | Material breaking emergency device for belt material processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202429776U true CN202429776U (en) | 2012-09-12 |
Family
ID=46779242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205788624U Expired - Fee Related CN202429776U (en) | 2011-12-08 | 2011-12-08 | Material breaking emergency device for belt material processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202429776U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583087A (en) * | 2011-12-08 | 2012-07-18 | 宁波敏实汽车零部件技术研发有限公司 | Material breakage emergency device of belt material processing production line |
-
2011
- 2011-12-08 CN CN2011205788624U patent/CN202429776U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583087A (en) * | 2011-12-08 | 2012-07-18 | 宁波敏实汽车零部件技术研发有限公司 | Material breakage emergency device of belt material processing production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120912 Termination date: 20191208 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |