CN202427666U - Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear - Google Patents

Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear Download PDF

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Publication number
CN202427666U
CN202427666U CN 201120521863 CN201120521863U CN202427666U CN 202427666 U CN202427666 U CN 202427666U CN 201120521863 CN201120521863 CN 201120521863 CN 201120521863 U CN201120521863 U CN 201120521863U CN 202427666 U CN202427666 U CN 202427666U
Authority
CN
China
Prior art keywords
bevel gear
frame
spiral bevel
driven spiral
cleaning machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201120521863
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Chinese (zh)
Inventor
石明清
陆昌斌
王兴平
唐建国
李旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qijiang Gear Transmission Co Ltd
Original Assignee
Qijiang Gear Transmission Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qijiang Gear Transmission Co Ltd filed Critical Qijiang Gear Transmission Co Ltd
Priority to CN 201120521863 priority Critical patent/CN202427666U/en
Application granted granted Critical
Publication of CN202427666U publication Critical patent/CN202427666U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a cleaning machine for cleaning blind threaded holes of a driven spiral bevel gear. The machine comprises a frame, wherein a water spray system, a hydraulic system and an iron pin collecting frame are arranged on the frame; the water spray system comprises a positioning disc with an inverted T-shaped section; the positioning disc comprises a round base plate and a positioning column which is positioned in the center of the base plate and extends upwards; a plurality of axial vias which surround the positioning column are formed in the base plate; a nozzle is inserted into each via; a radial clearance is formed between the peripheral surface of each nozzle and the inner wall of each corresponding via; the tail part of each nozzle is communicated with the hydraulic system; and the iron pin collecting frame is positioned under the positioning disc. The cleaning machine has a simple and reliable structure, the blind threaded holes of the driven spiral bevel gear are cleaned by high-pressure water flow, oil pollution in the prior art is avoided, and noise is reduced.

Description

Clean the cleaning machine of driven spiral bevel gear tapped blind hole
Technical field
The utility model relates to the cleaning machine that is used to clean the gear blind hole, relates in particular to a kind of cleaning machine that cleans driven spiral bevel gear tapped blind hole.
Background technology
Tapping procedures before the driven spiral bevel gear tapped blind hole heat; The cutting fluid of using is the bigger rape oil of stickiness, and the cleaning screw adopts compressed air to blow screw always after the tapping: because the driven pulley screw is a blind hole, have a large amount of trickle iron filings residual attached in the screw; And the used cooling fluid of tapping is the bigger rape oil of stickiness; Common measures is difficult to remove the iron filings in the clean screw, must use forceful action could remove the iron that adheres in the screw and cut, and guarantees the follow-up quality that goes up antiseepage screw operation; Therefore for a long time, subsidiary factory adopts compressed air to blow the screw operation always and guarantees the screw cleaning.Blow the screw operation with compressed air through nozzle, mist of oil and trickle iron filings cause this operation place greasy unusually on every side, clean difficulty, have influenced the site environment of whole subsidiary factory; Blow the screw operation with compressed air through nozzle; Air between screw, be interrupted rapidly compress, open, abnormal agitating such as break-in; Send sharp-pointed howling; The operation field ambient noise is up to (actual detected reaches 122.8 decibels) more than 120 decibels, and employee's physical and mental health receives great influence.
The utility model content
The technical problem that the utility model solves is: a kind of cleaning machine that cleans driven spiral bevel gear tapped blind hole is provided, not only can thoroughly removes iron pin and oil pollution in the blind hole, and can reduce noise.
The technical scheme of the utility model is: a kind of cleaning machine that cleans driven spiral bevel gear tapped blind hole; Comprise frame; It is characterized in that water injection system, hydraulic system and iron pin are installed on the said frame collect frame, said water injection system comprises that the cross section that is fixed on the frame is " ┻ " shape positioning disk; Said positioning disk comprises the circular base plate of horizontal arrangement and is positioned at center chassis and upwardly extending reference column; Said chassis is provided with some said reference column axial via holes all around that are centered around, and is inserted with nozzle respectively in said each via hole, and has clearance distance radially between the inwall of the outer peripheral face of each nozzle and corresponding each via hole; The afterbody of each nozzle is connected with said hydraulic system respectively, said iron pin collect frame be positioned at said positioning disk under.
Dismountable spray nozzle plate that is fixed with annular on the said frame, said nozzle is fixed on the said spray nozzle plate.
Be provided with connecting plate between the chassis periphery of the excircle of said spray nozzle plate and positioning disk, the chassis periphery of positioning disk is provided with the sealing plate of level, and the sealing plate is positioned at the upside of said connecting plate.
The axial of said spray nozzle plate is provided with some vestibules on the same circumference that are positioned at, and the port of each vestibule is connected with nozzle threads respectively, and the lower port of each vestibule is communicated with hydraulic system respectively.
Hydraulic system comprises water tank, water pump, motor and explosion-proof water pipe, said water tank be positioned at the iron pin collect frame under, and the open-top of water tank, the lower port of said each vestibule respectively with said explosion-proof cross current.
Be provided with three sedimentation and filtration dividing plates of vertical layout in the said water tank, water tank inside is separated by said three sedimentation and filtration dividing plates and is four chambers that labyrinth-like is arranged, the sidewall of water tank is provided with the delivery port that is used to connect said water pump.
The delivery port of said water tank is provided with filter screen.
The base plate that said iron pin is collected frame is provided with some sieve apertures.
Said iron pin is collected frame and is adopted the drawer mode to be installed in the said frame.
The beneficial effect of the utility model is: when the utility model uses; On the reference column of positioning disk, the tapped blind hole of driven spiral bevel gear manually rotates driven spiral bevel gear down with the shaft hole sleeve of driven spiral bevel gear; The anglec of rotation is at most the half the of distance between the two adjacent thread blind holes; Make that the via hole on the chassis of tapped blind hole and positioning disk is corresponding one by one, open hydraulic system, High-Pressure Water is realized the cleaning to the tapped blind hole of driven spiral bevel gear through nozzle.The utility model is simple in structure, reliable, by High-Pressure Water the tapped blind hole of driven spiral bevel gear is accomplished and is cleaned, and has avoided the oil pollution that produces in the prior art, has reduced noise simultaneously.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural representation of water tank;
Fig. 3 collects the structural representation of frame for the iron pin;
Fig. 4 is the structural representation of water injection system;
Fig. 5 is the structural representation of water dish;
Fig. 6 is the structural representation of positioning disk;
Fig. 7 is that the A of Fig. 6 is to sketch map;
Fig. 8 is the structure principle chart of hydraulic system.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further:
Referring to Fig. 1~Fig. 8, a kind of cleaning machine that cleans driven spiral bevel gear tapped blind hole comprises frame 1, and 1 is equipped with water injection system 2, hydraulic system 3, iron pin collection frame 4, power control system 11, temperature control system 12 and control pedal 13 on the frame.Power supply source control system 11 is power control units of equipment, is installed on the insulation board, is connected the operating element that control pedal 13 is cleaning machines with bolt between the electrical equipment box of power supply source control system 11 and the frame 1, is connected with power control system 11 through lead.Temperature control system 12 is used to control the temperature of cleaning fluid, is fixed by bolts on the frame.
Water injection system comprises that the cross section that is fixed on the frame 1 is " ┻ " shape positioning disk 5; The circular base plate 5a that positioning disk 5 comprises horizontal arrangement be positioned at 5a center, chassis and upwardly extending reference column 5b, chassis 5a is provided with some axial via hole 5c that are centered around around the reference column 5b, the quantity of via hole 5c is identical with the tapped blind hole 6a quantity of moving spiral bevel gear 6; Be inserted with nozzle 7 respectively among each via hole 5c; And have clearance distance radially between the inwall of the outer peripheral face of each nozzle 7 and corresponding each via hole 5c, through the dismountable spray nozzle plate 8 that is fixed with annular of bolt, nozzle 7 is fixed on the spray nozzle plate 8 on the frame 1; The external diameter of nozzle 7 is about about half of tapped blind hole internal diameter of driven spiral bevel gear 6; The afterbody of each nozzle 7 is connected with hydraulic system 3 respectively, wherein, spray nozzle plate 8 axially be provided with some vestibule 8a on the same circumference that are positioned at; The quantity of vestibule 8a is identical with nozzle 7 quantity; And corresponding one by one, the port of each vestibule 8a is threaded with nozzle 7 respectively, and the lower port of each vestibule 8a is communicated with hydraulic system 3 respectively.The iron pin is collected frame 4 and is adopted the drawer mode to be installed in the said frame 1; Can take out from frame 1 when needing; Clean out to relay behind the iron filings and get back to frame 1; The iron pin collect frame 4 be positioned at positioning disk under, the base plate that the iron pin is collected frame 4 is provided with some sieve aperture 4a, sieve aperture 4a is used to filter out the bigger iron filings from the tapped blind hole of driven spiral bevel gear of particle.Be provided with connecting plate 9 between the chassis 5a periphery of the excircle of spray nozzle plate 8 and positioning disk, the chassis periphery of positioning disk is provided with the sealing plate 10 of level, and sealing plate 10 is positioned at the upside of connecting plate 9.Hydraulic system 3 comprises water tank 31, water pump 32, motor 33, explosion-proof water pipe 34 and switch 35, water tank 31 be positioned at the iron pin collect frame 4 under, and the open-top of water tank 31, the lower port of each vestibule 8a of spray nozzle plate 8 is communicated with explosion-proof water pipe 34 respectively.Be provided with three sedimentation and filtration dividing plate 31a of vertical layout in the water tank 31; Water tank 31 inside are separated by three sedimentation and filtration dividing plate 31a and are four chambers that labyrinth-like is arranged; The sidewall of water tank 31 is provided with the delivery port 31b that is used to connect water pump, and the delivery port 31b of water tank is provided with filter screen.

Claims (9)

1. cleaning machine that cleans driven spiral bevel gear tapped blind hole; Comprise frame; It is characterized in that: water injection system, hydraulic system and iron pin are installed on the said frame collect frame; Said water injection system comprises that the cross section that is fixed on the frame is " ┻ " shape positioning disk, and said positioning disk comprises the circular base plate of horizontal arrangement and be positioned at center chassis and upwardly extending reference column that said chassis is provided with some said reference column axial via holes all around that are centered around; Be inserted with nozzle respectively in said each via hole; And have clearance distance radially between the outer peripheral face of each nozzle and the inwall of corresponding each via hole, the afterbody of each nozzle is connected with said hydraulic system respectively, said iron pin collect frame be positioned at said positioning disk under.
2. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 1, it is characterized in that: dismountable spray nozzle plate that is fixed with annular on the said frame, said nozzle is fixed on the said spray nozzle plate.
3. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 2; It is characterized in that: be provided with connecting plate between the chassis periphery of the excircle of said spray nozzle plate and positioning disk; The chassis periphery of positioning disk is provided with the sealing plate of level, and the sealing plate is positioned at the upside of said connecting plate.
4. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 2; It is characterized in that: said spray nozzle plate axially be provided with some vestibules on the same circumference that are positioned at; The port of each vestibule is connected with nozzle threads respectively, and the lower port of each vestibule is communicated with hydraulic system respectively.
5. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 4; It is characterized in that: hydraulic system comprises water tank, water pump, motor and explosion-proof water pipe; Said water tank be positioned at the iron pin collect frame under; And the open-top of water tank, the lower port of said each vestibule respectively with said explosion-proof cross current.
6. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 5; It is characterized in that: three sedimentation and filtration dividing plates that are provided with vertical layout in the said water tank; Water tank inside is separated by said three sedimentation and filtration dividing plates and is four chambers that labyrinth-like is arranged, the sidewall of water tank is provided with the delivery port that is used to connect said water pump.
7. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 6, it is characterized in that: the delivery port of said water tank is provided with filter screen.
8. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 1, it is characterized in that: the base plate that said iron pin is collected frame is provided with some sieve apertures.
9. according to the cleaning machine of the driven spiral bevel gear tapped blind hole of the described cleaning of claim 1, it is characterized in that: said iron pin is collected frame and is adopted the drawer mode to be installed in the said frame.
CN 201120521863 2011-12-14 2011-12-14 Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear Expired - Fee Related CN202427666U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120521863 CN202427666U (en) 2011-12-14 2011-12-14 Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120521863 CN202427666U (en) 2011-12-14 2011-12-14 Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear

Publications (1)

Publication Number Publication Date
CN202427666U true CN202427666U (en) 2012-09-12

Family

ID=46777141

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201120521863 Expired - Fee Related CN202427666U (en) 2011-12-14 2011-12-14 Cleaning machine for cleaning blind threaded holes of driven spiral bevel gear

Country Status (1)

Country Link
CN (1) CN202427666U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103658084A (en) * 2013-11-29 2014-03-26 镇江市大兴机械制造有限公司 Threaded hole cleaner
CN105251725A (en) * 2015-11-17 2016-01-20 江苏保捷锻压有限公司 Cleaning device for automobile transmission gear

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103658084A (en) * 2013-11-29 2014-03-26 镇江市大兴机械制造有限公司 Threaded hole cleaner
CN105251725A (en) * 2015-11-17 2016-01-20 江苏保捷锻压有限公司 Cleaning device for automobile transmission gear

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120912

Termination date: 20131214