CN202418070U - Air-saving pneumatic valve for crusting breaking cylinder for electrolytic aluminum cell - Google Patents
Air-saving pneumatic valve for crusting breaking cylinder for electrolytic aluminum cell Download PDFInfo
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- CN202418070U CN202418070U CN2011204908173U CN201120490817U CN202418070U CN 202418070 U CN202418070 U CN 202418070U CN 2011204908173 U CN2011204908173 U CN 2011204908173U CN 201120490817 U CN201120490817 U CN 201120490817U CN 202418070 U CN202418070 U CN 202418070U
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Abstract
The utility model discloses an air-saving pneumatic valve for a crusting breaking cylinder for an electrolytic aluminum cell. The air-saving pneumatic valve is characterized by comprising an upper cover (3), a control piston (4), a spring (5), a valve body (6), a piston (7), a valve sleeve (8), a spacer bush (10), a support ring (13), an E-shaped ring (12), a valve rod (11), a plug (14), a spring (15) and the like; a working port A (24) of the valve body (6) is communicated with an upper cover left cavity (26) through a control channel (20); an air inlet P (25) is communicated with a valve body left cavity (28) through the control channel (20) and is communicated with an air inlet cavity P (30); the working port A (24) is communicated with a working cavity A (31); and an air discharging port O (23) is communicated with an air discharging cavity O (29). The air-saving pneumatic valve greatly reduces air consumption of the crusting breaking cylinder for the electrolytic aluminum cell, contributes to energy saving and emission reducing of an enterprise, and can be used safely and reliably and is low in cost.
Description
Technical field:
The utility model relates to a kind of pneumatic valve, relates in particular to a kind of electrolytic aluminium groove crust breaking cylinder and uses the solar term pneumatic valve.
Background technique:
Crust breaking cylinder mainly is when each electrolytic bath blanking, to break the top layer crust, guarantees that alumina raw material gets into electrolytic bath smoothly.
Original crust breaking cylinder adopts two five-way Pneumatic valve controls of remodeling, and this selector valve is installed on the crust breaking cylinder bonnet end face, though saved installing space, has simplified the pipe arrangement of cylinder, and it does not have power saving function.
Yet the air consumption of crust breaking cylinder accounts for about 20% of whole plant compressed air use amount in the aluminum electrolysis industry; Influence to whole factory energy consumption is most important, and the pressurized air utilization efficiency that effectively reduces the compressed-air actuated energy consumption of crust breaking cylinder, raising crust breaking cylinder is to solve the energy-conservation effective way of aluminum electrolysis industry pressurized gas.
The model utility content:
The purpose of the utility model is to overcome the deficiency of above-mentioned prior art and provides a kind of simple and practical, reduces the in-fighting of energy, reduces the electrolytic aluminium groove crust breaking cylinder of the operating cost of crust breaking cylinder and uses the solar term pneumatic valve.
The purpose of the utility model can reach through following measure: a kind of electrolytic aluminium groove crust breaking cylinder is used the solar term pneumatic valve, it is characterized in that it comprises loam cake, is provided with control piston in the loam cake; Control piston is with being divided into chamber, a loam cake left side, the right chamber of loam cake in the loam cake, the upper cover of piston rod of control piston has spring, and loam cake connects valve body; Be provided with piston in the valve body, be provided with valve pocket between valve body and the piston, be provided with spacer, support ring in the valve body; Be provided with E shape circle between the spacer, be provided with valve rod in the spacer, the rear portion of valve body is provided with screw plug; Be provided with spring between valve rod and the screw plug, be provided with control channel in the valve body, valve body is provided with relief opening O mouth, working hole A mouth and suction port P mouth; Working hole A mouth communicates with chamber, a loam cake left side through control channel, and suction port P mouth communicates with chamber, a valve body left side through control channel, and piston is with being divided into chamber, a valve body left side, the right chamber of valve body in the valve body; Valve rod is divided into air-inlet cavity P chamber, active chamber A chamber, exhaust cavity O chamber through E shape circle and spacer with the right chamber of valve body; Suction port P mouth communicates with air-inlet cavity P chamber, and working hole A mouth communicates with active chamber A chamber, and relief opening O mouth communicates with exhaust cavity O chamber.
In order further to realize the purpose of the utility model, described loam cake is regulated bolt through being equipped with female the connection.
In order further to realize the purpose of the utility model, be provided with big pad in the described valve body.
In order further to realize the purpose of the utility model, be equipped with seal ring on described control piston, the piston, be equipped with O shape circle on valve pocket, the screw plug.
The utility model is compared with prior art can produce following good effect: the utility model utilizes the differential cylinder principle, can make the pressurized air between two chambeies of cylinder complementary when accelerating the unloaded movement speed of crust breaking cylinder, thereby realize energy complement between two chambeies; Thereby reduce the in-fighting of energy, reduce the operating cost of crust breaking cylinder, simultaneously; Can make the pneumatic control system stable working again; Reliability is high, and the utility model air throttle is contained on the crust breaking cylinder after the bonnet of switch valve with two-position and five-pass and crust breaking cylinder is integrated, to realize reducing pipe arrangement; It is little to take up room, the purpose that reduces cost.Pressurized air is the important energy source that is little accounted of in the commercial production; Because crust breaking cylinder often has thousands of at aluminium electrolysis enterprise; Through the use of air throttle, greatly reduce the energy consumption of air compressor, improve constantly the ability that industry energy conservation reduces discharging from the little improvement upgrading of equipment aspect.
Description of drawings:
Fig. 1 is the structural representation of the utility model;
Fig. 2 is relief opening, the working hole of the utility model, the partial structurtes figure at suction port place;
Fig. 3 is the fundamental diagram of the utility model in practical application.
Embodiment: elaborate below in conjunction with the preferred forms of accompanying drawing to the utility model:
Embodiment: a kind of electrolytic aluminium groove crust breaking cylinder is with solar term pneumatic valve (referring to Fig. 1, Fig. 2), and it comprises loam cake 3, and loam cake 3 connects adjusting bolt 1 through being equipped with female 2; Be provided with control piston 4 in the loam cake 3, control piston 4 is with being divided into chamber 26, a loam cake left side, the right chamber 27 of loam cake in the loam cake 3, and the upper cover of piston rod of control piston 4 has spring 5; Loam cake 3 connects valve body 6 through hexagon socket cap head screw, is provided with piston 7 in the valve body 6, and piston 7 is with being divided into chamber 28, a valve body left side, the right chamber of valve body in the valve body 6; Be provided with valve pocket 8 between valve body 6 and the piston 7, be provided with big pad 9, spacer 10, support ring 13 in the valve body 6, be provided with E shape circle 12 between the spacer 10; Be provided with valve rod 11 in the spacer 10, the rear portion of valve body 6 is provided with screw plug 14, is provided with spring 15 between valve rod 11 and the screw plug 14; Be equipped with seal ring 17 on control piston 4, the piston 7, be equipped with O shape circle 16 on valve pocket 8, the screw plug 14, be provided with control channel 20 in the valve body 6; Valve body 6 is provided with relief opening O mouth 23, working hole A mouth 24 and suction port P mouth 25;, working hole A mouth 24 communicates with chamber 26, a loam cake left side through control channel 20, and suction port P mouth 25 communicates with chamber 28, a valve body left side through control channel 20.Valve rod 11 is 3 chambeies with spacer 10 with the right cavity segment of valve body 6 inner valve bodies through E shape circle 12; Be that suction port P mouth 25 place sides are air-inlet cavity P chamber 30; Working hole A mouth 24 places places for active chamber A chamber 31 (two E of place shapes circle 12 with wherein between the gap of spacer 10 formation); Place, relief opening O mouth 23 places is exhaust cavity O chamber 29 (gaps of 10 strokes of spacer of the leftmost side); Suction port P mouth 25 communicates with air-inlet cavity P chamber 30, and working hole A mouth 24 communicates with active chamber A chamber 31, and relief opening O mouth 23 communicates with exhaust cavity O chamber 29; Air-inlet cavity P chamber 30 and active chamber A chamber 31 are because the effect of E shape circle 12 is not connected, but active chamber A chamber 31 communicates with exhaust cavity O chamber 29.
Working principle:
Because 90% of the crust breaking cylinder stroke of electrolytic aluminium groove is to do the no load movement of F.F..Can consider the pressurized air supply back cavity of cylinder ante-chamber in the F.F. process is realized energy-conservation requirement; Control principle is as shown in Figure 3; During use gas source is connected with the P1 mouth of two-position five-way Pneumatic valve 21; The B1 mouth of two-position five-way Pneumatic valve 21 leads to cylinder 22 back cavities; The A1 mouth of two-position five-way Pneumatic valve 21 through the container type bonnet of cylinder 22 lead to the suction port P mouth 25 (promptly communicating) of the solar term pneumatic valve of the utility model with P chamber 30, the working hole A mouth 24 of solar term pneumatic valve is connected to the ante-chamber of cylinder 22 (promptly communicating with active chamber A chamber 31), and the relief opening O mouth 23 of solar term pneumatic valve is connected to the B1 mouth (promptly communicating 29 with the O chamber) of two-position five-way Pneumatic valve 21 through the hole path in the bonnet of cylinder 22.
Position as shown in Figure 3; When gas source P1 confession gas; Because cylinder 22 front and back two chamber lifting surface areas are different; Stretch out motion so cylinder piston rod is done, the working hole A mouth 24 of ante-chamber pressurized air through air throttle with relief opening O mouth 23 supply that communicates give the back cavity (this moment, the air throttle present position was as shown in Figure 1) of cylinder 22.When piston rod touches workpiece; Load decision pressure size; Cylinder 22 ante-chambers rise to press and cause air throttle active chamber A chamber 31 pressure to raise, and the control channel 20 of active chamber A chamber 31 pressure below valve body arrives the chamber 26, a loam cake left side in control pistons 4 left sides, overcome spring 5 pressure on control piston 4 right sides when control piston 4 left side pressure after; Control piston 4 moves right and causes air throttle piston 7 drive valve rods 11 to move right; Make the O chamber 29 of air throttle not connected under the effect of E shape circle 12 with active chamber A chamber 31, and A chamber 31 and 30 intercommunications of P chamber, promptly working hole A mouth 24 communicates with suction port P mouth 25; This moment, cylinder 22 ante-chamber pressurized air just can be arranged to atmosphere through the A1 mouth of two five-way Pneumatic valves 21, and cylinder is gone to end of travel and accomplished crust breaking work; After switch valve with two-position and five-pass 21 switching-overs; The suction port P mouth 25 of air throttle passes through the A1 confession pressurized air of two-position five-way Pneumatic valve 21, and commutates moment at two-position five-way Pneumatic valve 21, and air throttle P chamber 30, active chamber A chamber 31 and O chamber 29 all do not have pressure; Control piston 4 under the effect of spring 15 power between valve rod 11 and the screw plug 14, reset (getting back to position shown in Figure 1) then; After two-position five-way Pneumatic valve 21 was accomplished switching-over, air throttle P mouth 25 is connected with source of the gas caused P chamber 30 pressure to raise, and gas arrives the chamber 28, a valve body left side in piston 7 left sides through the control channel above the air throttle P chamber 30 20; Because the power of spring 15 is very little; So valve body inner carrier 7 drives valve rod 11 and moves right, thereby make the O chamber 29 of air throttle and active chamber A chamber 31 not connected under the effect of E shape circle 12, and P chamber 30 communicate with 31 chambeies, active chamber A chamber; The P mouth 25 that is air throttle communicates with A mouth 24; Gas can be through this path to cylinder 22 ante-chamber air feed, and the gas of cylinder 22 back cavities is then arranged to atmosphere from the B1 mouth of switch valve with two-position and five-pass 21, and cylinder can normally be withdrawn.When the P of air throttle mouth 25 no pressure, i.e. P chamber 30 no pressure, piston 7 are got back to initial position (position shown in Figure 1) execution circulation under the effect of spring 15 power.This manner of execution can make the pressurized air between two chambeies of cylinder complementary in the unloaded movement speed of accelerating crust breaking cylinder, thereby realizes energy complement between two chambeies, reaches energy-saving effect.Simultaneously can make the pneumatic control system stable working again, reliability is high.
The above-mentioned part technological scheme instance that is merely the utility model is not the scope that is used for limiting the utility model, and promptly all equivalent variations and modifications of doing according to the claim of the utility model are the scope in the utility model technological scheme.
Claims (4)
1. an electrolytic aluminium groove crust breaking cylinder is used the solar term pneumatic valve; It is characterized in that it comprises loam cake (3), be provided with control piston (4) in the loam cake (3), control piston (4) is with being divided into chamber (26), a loam cake left side, the right chamber (27) of loam cake in the loam cake (3); The upper cover of piston rod of control piston (4) has spring (5); Loam cake (3) connects valve body (6), is provided with piston (7) in the valve body (6), is provided with valve pocket (8) between valve body (6) and the piston (7); Be provided with spacer (10), support ring (13) in the valve body (6); Be provided with E shape circle (12) between the spacer (10), be provided with valve rod (11) in the spacer (10), the rear portion of valve body (6) is provided with screw plug (14); Be provided with spring (15) between valve rod (11) and the screw plug (14); Be provided with control channel (20) in the valve body (6), valve body (6) is provided with relief opening O mouth (23), working hole A mouth (24) and suction port P mouth (25), and working hole A mouth (24) communicates with loam cake chamber, a left side (26) through control channel (20); Suction port P mouth (25) communicates with valve body chamber, a left side (28) through control channel (20); Piston (7) is with being divided into chamber (28), a valve body left side, the right chamber of valve body in the valve body (6), valve rod (11) is divided into air-inlet cavity P chamber (30), active chamber A chamber (31), exhaust cavity O chamber (29) through E shape circle (12) and spacer (10) with the right chamber of valve body, and suction port P mouth (25) communicates with air-inlet cavity P chamber (30); Working hole A mouth (24) communicates with active chamber A chamber (31), and relief opening O mouth (23) communicates with exhaust cavity O chamber (29).
2. a kind of electrolytic aluminium groove crust breaking cylinder according to claim 1 is used the solar term pneumatic valve, it is characterized in that described loam cake (3) connects adjusting bolt (1) through being equipped with female (2).
3. a kind of electrolytic aluminium groove crust breaking cylinder according to claim 1 is used the solar term pneumatic valve, it is characterized in that being provided with in the described valve body (6) big pad (9).
4. a kind of electrolytic aluminium groove crust breaking cylinder according to claim 1 is used the solar term pneumatic valve, it is characterized in that being equipped with seal ring (17) on described control piston (4), the piston (7), is equipped with O shape circle (16) on valve pocket (8), the screw plug (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204908173U CN202418070U (en) | 2011-12-01 | 2011-12-01 | Air-saving pneumatic valve for crusting breaking cylinder for electrolytic aluminum cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204908173U CN202418070U (en) | 2011-12-01 | 2011-12-01 | Air-saving pneumatic valve for crusting breaking cylinder for electrolytic aluminum cell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202418070U true CN202418070U (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204908173U Expired - Fee Related CN202418070U (en) | 2011-12-01 | 2011-12-01 | Air-saving pneumatic valve for crusting breaking cylinder for electrolytic aluminum cell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202418070U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102400969A (en) * | 2011-12-01 | 2012-04-04 | 烟台未来自动装备有限责任公司 | Throttling pneumatic valve for crust breaking cylinder for aluminum electrolytic tank |
| CN103014771A (en) * | 2013-01-18 | 2013-04-03 | 洛阳曦光气动液压元件有限公司 | Energy-saving and emission-reducing electrolytic aluminum crust breaking system |
| CN103132107A (en) * | 2013-03-04 | 2013-06-05 | 杭州哲达科技股份有限公司 | Crust breaking cylinder air throttle and testing device and testing method |
| CN103451677A (en) * | 2013-08-18 | 2013-12-18 | 杭州哲达科技股份有限公司 | Air saving device and air supply method for crust breaking cylinder |
-
2011
- 2011-12-01 CN CN2011204908173U patent/CN202418070U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102400969A (en) * | 2011-12-01 | 2012-04-04 | 烟台未来自动装备有限责任公司 | Throttling pneumatic valve for crust breaking cylinder for aluminum electrolytic tank |
| CN102400969B (en) * | 2011-12-01 | 2014-06-11 | 烟台未来自动装备有限责任公司 | Throttling pneumatic valve for crust breaking cylinder for aluminum electrolytic tank |
| CN103014771A (en) * | 2013-01-18 | 2013-04-03 | 洛阳曦光气动液压元件有限公司 | Energy-saving and emission-reducing electrolytic aluminum crust breaking system |
| CN103132107A (en) * | 2013-03-04 | 2013-06-05 | 杭州哲达科技股份有限公司 | Crust breaking cylinder air throttle and testing device and testing method |
| CN103132107B (en) * | 2013-03-04 | 2015-06-17 | 杭州哲达科技股份有限公司 | Crust breaking cylinder air throttle and testing device and testing method |
| CN103451677A (en) * | 2013-08-18 | 2013-12-18 | 杭州哲达科技股份有限公司 | Air saving device and air supply method for crust breaking cylinder |
| CN103451677B (en) * | 2013-08-18 | 2016-08-10 | 杭州哲达科技股份有限公司 | Crust breaking cylinder choking system and air supply method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20141201 |
|
| EXPY | Termination of patent right or utility model |