A kind of process cavity transmission control system
Technical field
The utility model relates to a kind of process cavity transmission control system, relates to the single motor synchronous transmission control system in a kind of low-pressure chemical vapor deposition reaction process chamber specifically.
Background technology
Because sun power clean and safe, inexhaustible, a lot of countries have turned one's attention to the clean solar generating.For solar electrical energy generation, most important development no more than solar battery technology.Wherein, thin-film solar cells just has vast potential for future development with its big area, frivolous characteristics such as transparent in the field of solar thermal power generation of civilian installation buildings etc.
The manufacturing of thin-film solar cells needs the preceding electrode of transparent conductive oxide glass (TCO) as battery, and LPCVD equipment is exactly a kind of equipment for preparing TCO according to Low Pressure Chemical Vapor Deposition.Its principle is: under low-pressure state, utilize gaseous substance to pass through pyrolysis or chemical reaction, on the glass baseplate surface, form solid film.LPCVD has the control of uniform step coverage, good composition and structure, has higher sedimentation rate and work output, and cheap processing procedure cost, is fit to produce in enormous quantities use; In addition, LPCVD does not need carrier gas, greatly reduces the particle contamination source, so it is widely used in the hull cell industry.
In LPCVD equipment, the transmission system that supplies the glass baseplate transmission is arranged.According to processing requirement, in the glass baseplate transmission course, need carry out accurate localization to the position of glass baseplate, adopt servosystem to guarantee stability, the safety of transmitting.At present; The bi-motor synchronization control is adopted in this apparatus and process chamber transmission; PLC realizes synchronously them through the total line traffic control of CAN two cover servosystems, thus guarantee the cavity both sides by motor-driven roller rotate synchronously, realization places the transmission stability and the safety of the glass baseplate on the roller.
Process cavity transmission control system of the prior art; As shown in Figure 1; Comprise the servomotor 101 that is connected as a single entity with flexible slide unit 105, synchronized drive belt wheel 102, synchronous belt 103, conveying roller 104, flexible slide unit 105, process cavity 106, be connected the Metallic rod 107 of servomotor and flexible slide unit etc., the drive system of the slide unit that stretches is a cylinder assembly.
Can find out that two cover servosystems are adopted in the process cavity transmission in the former scheme, PLC controls them through the CAN bus, and they are realized synchronously.In this scheme, the input signal of servo controller does not receive the influence of any other factors except the PLC signal, so the disturbance of arbitrary servo controller can not influence the working order of other servo controller.But, have only when the trace performance of each servo controller is similar, only having only given PLC signal to occur changing, and any servo controller not be can receive big disturbance the time, this scheme could realize synchronizing function preferably.And in case any servomotor meets with big disturbance, the lock-out phenomenon will occur, thereby influence the normal operation of system.And, use bi-motor, improved equipment cost, reduce the equipment cost performance, and safeguarded inconvenience.
The utility model content
The utility model provides a kind of process cavity transmission control system; Its structure is simple relatively, has overcome the shortcoming that the bi-motor synchronous control system is prone to the lock-out phenomenon, has good synchronization accuracy and stability; And adjustability is better; Transmission structure is safe, reliable, efficient, has reduced equipment cost and production cost, and is easy to safeguard.
For solving the problems of the technologies described above, the utility model technical scheme is following:
A kind of process cavity transmission control system; Comprise the main drive of the conveying roller rotation that drives by the servomotor assembly, drive process cavity one side and the flexible slide unit that links with main drive; The servomotor assembly has only a cover and is installed in a side of process cavity, this system also comprise be positioned at the process cavity opposite side, drive slave that this side conveying roller rotates, that drive by the servomotor assembly.
Said main drive comprises the main synchronous drive device that servomotor assembly and servomotor assembly drive; Main synchronous drive device and the conveying roller that is positioned at process cavity the same side with it are in transmission connection.
Said main synchronous drive device is made up of synchronized drive belt wheel and belt.
Said servomotor assembly comprises servomotor and servo-driver, and flexible slide unit is fixedly connected with Metallic rod with servomotor in the above-mentioned main drive, avoids synchronized drive belt wheel and belt generation deflection, influences roller and transmits.
The secondary synchronous drive device that said slave comprises the wheel casing that driven by the servomotor assembly, driven by wheel casing and be positioned at the flexible slide unit of process cavity the same side with wheel casing; Said secondary synchronous drive device also is made up of synchronized drive belt wheel and belt.Wheel casing is fixedly connected with Metallic rod with the slide unit that should stretch, and avoids synchronized drive belt wheel and belt generation deflection, influences the roller transmission.Secondary synchronous drive device and the live roller that is positioned at process cavity the same side with it are in transmission connection.
Said wheel casing is in transmission connection through the main synchronous drive device that transmission axle and servomotor assembly drive.
Establish wheelwork in the said wheel casing; The drive system that is positioned at the flexible slide unit of process cavity both sides is two cover cylinder assemblies.
In the glass baseplate transmission course, need conveying roller accurately to transmit position and distance that this just needs the control transmission roller to stretch out to support glass in the location.And the flexible location of conveying roller is controlled through flexible slide unit and metallic bellows, therefore, and the mobile precision that needs of flexible slide unit.When under the air cylinder driven of both sides; When moving simultaneously with the flexible slide unit of main drive interlock and with flexible slide unit that wheel casing is positioned at process cavity the same side; The position of two flexible slide units and distance should obtain ensureing; Because the length of transmission axle is fixed, so can digest the dislocation distance that this structure produces through the rotation of inner gear of the gear box device.
The ultimate principle of utilizing said system to carry out the glass baseplate transmission is; Because the wheel casing of the servomotor of process cavity one side and opposite side is fixedly connected with the flexible slide unit of a side separately; When the air cylinder driven roller stretched out, flexible slide unit relatively moved through the gear teeth in the wheel casing and is controlled in the fixed distance.Simultaneously, transmission axle begins to rotate under the driving of servomotor, and under the drive of transmission axle, both sides synchronized drive belt wheel also begins to rotate, and the roller that it drove rotates synchronously, thereby glass baseplate is transmitted reposefully.The transmission direction guidance mode prevents that on the roller next door roller baffle plate being set glass baseplate from departing from transmission course.The glass baseplate position detection adopts optoelectronic switch, behind the position signal entering signal magnifying glass that glass baseplate arrives, feeds back to servo-driver again.
Servo-driver is mainly located by pulse; Basically be appreciated that into, servomotor receives a pulse, will rotate the corresponding angle of pulse; Thereby realization displacement; Because servomotor itself possesses the function of the pulse of sending, thus angle of the every rotation of servomotor, the pulse that can send respective amount equally.Like this and the pulse formation accepted of servomotor concord, perhaps be closed loop.Transmission system adopts stable closed-loop control in the native system; In this closed loop control system; Rotational angle (being converted into transmitting range) with transmission axle is a target; Utilize scrambler to gather the pulse signal of servomotor, and feed back to servo-driver, the position signal of glass baseplate also can feed back to servo-driver simultaneously.Servo-driver is an input with these two signal datas; Through its internal control algorithm; The result that computing obtains is as output signal control servomotor, thereby realizes in this transmission system the target to the handiness of glass baseplate position control, particularity and safety.
The process cavity transmission system that the utility model provides; Rotate through a cover localized servomotor assembly of pulse and slave CONTROL PROCESS chamber two side wheels thereof only are set, realized single motor synchronous transmission control, structure is simple relatively; Overcome the shortcoming that the bi-motor synchronous control system is prone to the lock-out phenomenon; Have good synchronization accuracy and stability, and adjustability is better, transmission structure is safe, reliable, efficient; Reduced equipment cost and production cost, running noises is smaller and be easy to safeguard.
Description of drawings
Fig. 1 is a process cavity transmission system structural representation of the prior art;
Fig. 2 is the process cavity transmission system structural representation of the utility model;
Fig. 3 is the process cavity transmission control flow synoptic diagram of the utility model.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is done further detailed explanation.
Embodiment 1
A kind of process cavity transmission control system; As shown in Figure 2; Comprise the main drive of conveying roller 204 rotations that driven by the servomotor assembly, drive process cavity 206 1 sides and the flexible slide unit 205 that links with main drive, main drive comprises the main synchronous drive device that servomotor assembly and servomotor assembly drive; Main synchronous drive device and the conveying roller 204 that is positioned at process cavity the same side with it are in transmission connection; Main synchronous drive device is made up of synchronized drive belt wheel 202 and belt 203.
The servomotor assembly has only a cover and is installed in a side of process cavity 206, this system also comprise be positioned at process cavity 206 opposite sides, drive this side conveying roller slave 214 that rotate, that drive by the servomotor assembly.
The servomotor assembly comprises servomotor 201 and servo-driver, and flexible slide unit 205 is fixedly connected with Metallic rod 207 with servomotor 201 in the above-mentioned main drive, avoids synchronized drive belt wheel 202 and belt 203 generation deflections, influences roller and transmits.
The secondary synchronous drive device that slave comprises the wheel casing 209 that driven by the servomotor assembly, driven by wheel casing 209 and be positioned at the flexible slide unit 213 of process cavity 206 the same sides with wheel casing 209; Said secondary synchronous drive device is made up of synchronized drive belt wheel 210 and belt 211.Wheel casing 209 is fixedly connected with Metallic rod 212 with the slide unit 213 that should stretch, and avoids synchronized drive belt wheel 210 and belt 211 that deflections take place, and influences the roller transmission.Secondary synchronous drive device and the live roller 214 that is positioned at process cavity 206 the same sides with it are in transmission connection.
Wheel casing 209 is in transmission connection through transmission axle 208 and the main synchronous drive device that the servomotor assembly drives.
Establish wheelwork in the wheel casing 209; The drive system that is positioned at the flexible slide unit 205,213 of process cavity 206 both sides is two cover cylinder assemblies.
In the glass baseplate transmission course, need conveying roller 204,214 accurately to transmit position and distance that this just needs control transmission roller 204,214 to stretch out to support glass in the location.And the flexible location of conveying roller 204,214 is controlled through flexible slide unit 205,213 and metallic bellows, therefore, and the mobile precision that needs of flexible slide unit 205,213.When under the air cylinder driven of both sides; When moving simultaneously with the flexible slide unit 205 of main drive interlock and with flexible slide unit 213 that wheel casing 209 is positioned at process cavity 206 the same sides; The position of two flexible slide units 205,213 and distance should obtain ensureing; Because the length of transmission axle 208 is fixed, so can digest the dislocation distance that this structure produces through the rotation of wheel casing 208 internal gearings.
When carrying out the glass baseplate transmission; Transmission axle 208 begins to rotate under the driving of servomotor 201, and under the drive of transmission axle 208, both sides synchronized drive belt wheel 202,210 also begins to rotate; The roller that it drove rotates synchronously, thereby glass baseplate is transmitted reposefully.The transmission direction guidance mode prevents that on the roller next door roller baffle plate being set glass baseplate from departing from transmission course.The glass baseplate position detection adopts optoelectronic switch, behind the position signal entering signal magnifying glass that glass baseplate arrives, feeds back to servo-driver again.
Servo-driver is mainly located by pulse; Basically be appreciated that into, servomotor 201 receives a pulse, will rotate the corresponding angle of pulse; Thereby realization displacement; Because servomotor itself possesses the function of the pulse of sending, thus angle of servomotor 201 every rotations, the pulse that can send respective amount equally.Like this and the pulse formation accepted of servomotor 201 concord, perhaps be closed loop.Transmission system adopts stable closed-loop control in the native system; Control flow is as shown in Figure 3; In this closed loop control system, be target with the rotational angle (being converted into transmitting range) of transmission axle 208, utilize scrambler to gather the pulse signal of servomotor 201; And feeding back to servo-driver, the position signal of glass baseplate also can feed back to servo-driver simultaneously.Servo-driver is an input with these two signal datas; Through its internal control algorithm; The result that computing obtains is as output signal control servomotor 201, thereby realizes in this transmission system the target to the handiness of glass baseplate position control, particularity and safety.