CN202411977U - Full-automatic wide-grinding-wheel roller grinder - Google Patents
Full-automatic wide-grinding-wheel roller grinder Download PDFInfo
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- CN202411977U CN202411977U CN201120474566XU CN201120474566U CN202411977U CN 202411977 U CN202411977 U CN 202411977U CN 201120474566X U CN201120474566X U CN 201120474566XU CN 201120474566 U CN201120474566 U CN 201120474566U CN 202411977 U CN202411977 U CN 202411977U
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- grinding
- emery wheel
- roller
- grinding wheel
- lathe bed
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Abstract
The utility model discloses a full-automatic wide-grinding-wheel roller grinder. The full-automatic wide-grinding-wheel roller grinder comprises a lathe bed, a grinding device, an automatic loading and unloading device and a system control device, wherein the grinding device is arranged on one side of the upper part of the lathe bed and the automatic loading and unloading device is arranged on the other side; the grinding device comprises a grinding wheel seat; a base is arranged below the grinding wheel seat; a servomotor a capable of enabling the base to move back and forth along the Z axis is arranged below the base and in the lathe bed; a servomotor b capable of enabling the grinding wheel seat to move back and forth along the X axis is arranged between the base and the grinding wheel seat; a grinding wheel is arranged in the grinding wheel seat; and a servomotor c capable of enabling the grinding wheel to rotate is arranged on one side of the grinding wheel. The lathe bed is fixed on the ground or a platform and the grinding device and the automatic loading and unloading device are fixed on the lathe bed, so that reciprocating movement of a worktable is prevented, the stability of the complete machine is enhanced, vibration during reciprocating movement is reduced and the requirement on the roughness of a grinding belt roller is ensured; and the grinding wheel seat achieves X-axis and Z-axis linkage, the position of the grinding wheel can be adjusted and the grinding precision is ensured.
Description
Technical field
The utility model relates to field of textile machinery, relates in particular to a kind of full-automatic wide emery wheel roller grinder.
Background technology
Weaving roller is the key component in the weaving main frame, and the frequency of utilization in Weaving device is very high, and service wear is big.Therefore, for operate as normal, all must grind the weaving roller that weares and teares.Weaving roller cylindrical lapping is to produce one of critical process of various weaving rollers; Along with the constantly development and exploitation of high-end frame, spinning frame, fly frame, the roller quantity of closely use such as spinning are on the increase, and add that the roller in the production process must return mill repeatedly; Labor labour comes the grinding roller; Roller specification requirement simultaneously improves constantly, and its specification requirement is: geometric tolerances ± 0.01mm, roughness≤Ra0.5 μ m.
Chinese patent document CN101695826A discloses a kind of grinder for charging roller of full-automatic printer; Though adopt wide grinding wheel structure in its type, workbench has reciprocating motion, its stable type is very low in grinding process; So product geometric tolerances and roughness that grinding is come out all do not reach requirement; The easy like this roller of grinding that causes can't meet the quality requirement, and causes and does over again, and increases the situation of the labour and the wasting of resources.
The utility model content
The purpose of the utility model is to address the above problem, and a kind of full-automatic wide emery wheel roller grinder is provided, and it has the advantage that can improve the product Grinding Quality, improve grinding efficiency, reduce the labour and economize on resources.
The purpose of the utility model is to realize through following technical scheme:
A kind of full-automatic wide emery wheel roller grinder comprises lathe bed, grinding attachment, automatic loading and unloading device and system control device, and said lathe bed top one side is provided with grinding attachment; Opposite side is provided with automatic loading and unloading device; Said grinding attachment comprises grinding wheel stand, and said grinding wheel stand bottom is provided with base, and said base bottom, lathe bed set inside can make base come and go the servomotor a that moves along the Z axle; Be provided with between said base and the grinding wheel stand and can make grinding wheel stand come and go the servomotor b that moves along the X axle; Between the said grinding wheel stand emery wheel is set, a side setting of said emery wheel can make the servomotor c of its rotation, and opposite side is provided with automatic loading and unloading device.
Said lathe bed is through being bolted on ground or the platform, and said lathe bed set inside makes base come and go the slideway that moves along the Z axle, and said base top is provided with and makes grinding wheel stand come and go the slideway that moves along the X axle.
Said emery wheel is connected with grinding wheel stand through the rotating shaft that inside center is provided with, and said emery wheel rotating shaft is connected with runner on the servomotor c through belt, and the center of said runner and rotating shaft point-blank.
The length of said emery wheel is greater than the length of weaving with roller.
Said automatic loading and unloading device comprises elevating hopper, pay-off and hopper; Said elevating hopper and hopper are separately positioned on the upper and lower of pay-off; And the slideway in said elevating hopper and the hopper is the S type; Said pay-off comprises the manipulator with extracting effect, but the rotary cylinder that said manipulator one side setting drives mechanical hand is carried out work, and the bottom of said manipulator is provided with simulation roller wheel; Said simulation roller is taken turns the reducing motor that a side setting can drive its rotation, and the direction of rotation of said simulation roller wheel is consistent with the direction of rotation of emery wheel.
The beneficial effect of the utility model is: through adopting wide grinding wheel structure, grinding process is radially cut by grinding wheel stand, and the whole length of contact roller; Do not need during grinding to move back and forth significantly; With narrow emery wheel savings in comparison the grinding time, increase grinding face, when making the wheel grinding roller stressed evenly; Strengthened the stationarity of grinding, the roller physical dimension that processes is in claimed range; Through lathe bed being fixed on ground or the platform; And lathe bed and workbench are combined as a whole; And grinding attachment and automatic loading and unloading device all be fixed on the lathe bed, avoided the reciprocating motion of workbench, strengthened the stability of complete machine; Reduced the vibration sense in moving back and forth, the roughness that has guaranteed the grinding roller is in claimed range; Through grinding wheel stand being realized X axle and Z axle two-axle interlocking; Can adjust the position of emery wheel smoothly; Grinding accuracy when guaranteeing grinding, the contrast prior art, it has the advantage that can improve the product Grinding Quality, improve grinding efficiency, reduce the labour and economize on resources.
Description of drawings
According to accompanying drawing and embodiment the utility model is done further explain below.
Fig. 1 looks sketch map for the master of the described full-automatic wide emery wheel roller grinder of the utility model;
Fig. 2 is the schematic side view of the described full-automatic wide emery wheel roller grinder of the utility model;
Fig. 3 is the local enlarged diagram of the described full-automatic wide emery wheel roller grinder of the utility model.
Among the figure:
1, lathe bed; 2, grinding attachment; 21, grinding wheel stand; 22, emery wheel; 23, servomotor a; 24, servomotor b; 25, servomotor c; 26, belt; 27, base; 3, automatic loading and unloading device; 31, elevating hopper; 32, pay-off; 321, manipulator; 322, simulation roller wheel; 323, reducing motor; 324, rotary cylinder; 33, hopper; 5, roller.
The specific embodiment
In Fig. 1～3 illustrated embodiments; The described full-automatic wide emery wheel roller grinder of the utility model comprises lathe bed 1, grinding attachment 2, automatic loading and unloading device 3 and system control device, and lathe bed 1 top one side is provided with grinding attachment 2; Opposite side is provided with automatic loading and unloading device 3; Grinding attachment 2 comprises grinding wheel stand 21, and grinding wheel stand 21 bottoms are provided with base 27, and base 27 bottoms, lathe bed 1 set inside can make base 27 come and go the servomotor a23 that moves along the Z axle; Be provided with between base 27 and the grinding wheel stand 21 and can make grinding wheel stand 21 come and go the servomotor b24 that moves along the X axle; Emery wheel 22 is set between the grinding wheel stand 21, the servomotor c25 that a side setting of emery wheel 22 can make emery wheel 22 rotate along axle, opposite side is provided with automatic loading and unloading device 3.
Emery wheel 22 is connected with grinding wheel stand 21 through the rotating shaft that inside center is provided with, and the rotating shaft of emery wheel 22 is connected with runner on the servomotor c25 through belt 26, and the center of runner and rotating shaft point-blank.
Emery wheel 22 is wide emery wheel, and the length of wide emery wheel is greater than the length of weaving with roller 5.
Automatic loading and unloading device 3 comprises elevating hopper 31, pay-off 32 and hopper 33; Elevating hopper 31 and hopper 33 are separately positioned on the upper and lower of pay-off 32; And the slideway in elevating hopper 31 and the hopper 33 is the S type; Pay-off 32 comprises the manipulator 321 with extracting effect, but the rotary cylinder 324 that manipulator 321 1 side setting drives mechanical hand 321 are carried out work, and the bottom of manipulator 321 is provided with simulation roller wheel 322; The simulation roller is taken turns the reducing motor 323 that 322 1 side settings can drive its rotation, and the direction of rotation of simulation roller wheel 322 is consistent with the direction of rotation of emery wheel 22.
Preferably, the control system in the system control device adopts SINUMERIK840D-Siemens digital control system.
System control device is being controlled servomotor a23, servomotor b24, servomotor c25, manipulator 321, reducing motor 323 and rotary cylinder 324, and during work, roller 5 is put in the S slideway of elevating hopper 31; Through the manipulator on the rotary cylinder 324 321, roller 5 is sent on the simulation roller wheel 322, at this moment start servomotor a23 through system control device; Base 27 is adjusted up and down along the slideway drive grinding wheel stand 21 of Z axle; Start servomotor b24 simultaneously, adjustment about making grinding wheel stand 21 drive emery wheels 22 to carry out along the slideway of X axle makes the emery wheel 22 on the grinding wheel stand 21 just in time contact roller to be ground 5; Restart servomotor c25; Make emery wheel 22 carry out counter-rotating, start reducing motor 323 drive simulation roller wheels 322 simultaneously and do backwards rotation, carry out grinding work; After roller 5 grindings finish; Manipulator 321 roller 5 that grinding is intact is delivered to the inlet of hopper 33 through rotary cylinder 324, and roller 5 slips in the storing frame through the S type slideway in the hopper 33, repeats above-mentioned steps then and continues to grind roller 5.
Through adopting wide emery wheel 22 structures, grinding process is radially cut by grinding wheel stand 21, and the whole length of contact roller 5; Do not need during grinding to move back and forth significantly; With narrow emery wheel savings in comparison the grinding time, increase grinding face, when making emery wheel 22 grinding rollers 5 stressed evenly; Strengthened the stationarity of grinding, roller 5 physical dimensions that process are in claimed range; Through lathe bed 1 is fixed on ground or the platform; And lathe bed 1 is combined as a whole with workbench; And grinding attachment 2 all is fixed on the lathe bed with automatic loading and unloading device 3, avoided the reciprocating motion of workbench, strengthened the stability of complete machine; Reduced the vibration sense in moving back and forth, the roughness that has guaranteed grinding roller 5 is in claimed range; Through grinding wheel stand 21 is realized X axle and Z axle two-axle interlocking; Can adjust the position of emery wheel 22 smoothly; Grinding accuracy when guaranteeing grinding, the contrast prior art, it has the advantage that can improve the product Grinding Quality, improve grinding efficiency, reduce the labour and economize on resources.
Claims (5)
1. a full-automatic wide emery wheel roller grinder is characterized in that, comprises lathe bed, grinding attachment, automatic loading and unloading device and system control device; Said lathe bed top one side is provided with grinding attachment, and opposite side is provided with automatic loading and unloading device, and said grinding attachment comprises grinding wheel stand; Said grinding wheel stand bottom is provided with base; Said base bottom, lathe bed set inside can make base come and go the servomotor a that moves along the Z axle, are provided with between said base and the grinding wheel stand to make grinding wheel stand come and go the servomotor b that moves along the X axle, between the said grinding wheel stand emery wheel are set; One side setting of said emery wheel can make the servomotor c of its rotation, and opposite side is provided with automatic loading and unloading device.
2. full-automatic wide emery wheel roller grinder according to claim 1; It is characterized in that; Said lathe bed is through being bolted on ground or the platform, and said lathe bed set inside makes base come and go the slideway that moves along the Z axle, and said base top is provided with and makes grinding wheel stand come and go the slideway that moves along the X axle.
3. full-automatic wide emery wheel roller grinder according to claim 1; It is characterized in that; Said emery wheel is connected with grinding wheel stand through the rotating shaft that inside center is provided with, and said emery wheel rotating shaft is connected with runner on the servomotor c through belt, and the center of said runner and rotating shaft point-blank.
4. full-automatic wide emery wheel roller grinder according to claim 1 is characterized in that, the length of said emery wheel is greater than the length of weaving with roller.
5. full-automatic wide emery wheel roller grinder according to claim 1; It is characterized in that said automatic loading and unloading device comprises elevating hopper, pay-off and hopper, said elevating hopper and hopper are separately positioned on the upper and lower of pay-off; And the slideway in said elevating hopper and the hopper is the S type; Said pay-off comprises the manipulator with extracting effect, but the rotary cylinder that said manipulator one side setting drives mechanical hand is carried out work, and the bottom of said manipulator is provided with simulation roller wheel; Said simulation roller is taken turns the reducing motor that a side setting can drive its rotation, and the direction of rotation of said simulation roller wheel is consistent with the direction of rotation of emery wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120474566XU CN202411977U (en) | 2011-11-24 | 2011-11-24 | Full-automatic wide-grinding-wheel roller grinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120474566XU CN202411977U (en) | 2011-11-24 | 2011-11-24 | Full-automatic wide-grinding-wheel roller grinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202411977U true CN202411977U (en) | 2012-09-05 |
Family
ID=46736771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120474566XU Expired - Fee Related CN202411977U (en) | 2011-11-24 | 2011-11-24 | Full-automatic wide-grinding-wheel roller grinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202411977U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416586A (en) * | 2011-11-24 | 2012-04-18 | 安徽省尚美精密机械科技有限公司 | Full-automatic wide grinding wheel roller grinding machine |
| CN104589165A (en) * | 2014-05-16 | 2015-05-06 | 安徽省尚美精密机械科技有限公司 | Full-automatic rubber roll grinding system |
| CN110000640A (en) * | 2019-04-09 | 2019-07-12 | 天长市天力液压机械有限责任公司 | A kind of Full-automatic rubber roller grinding machine |
-
2011
- 2011-11-24 CN CN201120474566XU patent/CN202411977U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416586A (en) * | 2011-11-24 | 2012-04-18 | 安徽省尚美精密机械科技有限公司 | Full-automatic wide grinding wheel roller grinding machine |
| CN104589165A (en) * | 2014-05-16 | 2015-05-06 | 安徽省尚美精密机械科技有限公司 | Full-automatic rubber roll grinding system |
| CN110000640A (en) * | 2019-04-09 | 2019-07-12 | 天长市天力液压机械有限责任公司 | A kind of Full-automatic rubber roller grinding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20121124 |