CN202405629U - High-voltage power distribution box for electric vehicle - Google Patents

High-voltage power distribution box for electric vehicle Download PDF

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Publication number
CN202405629U
CN202405629U CN2012200298341U CN201220029834U CN202405629U CN 202405629 U CN202405629 U CN 202405629U CN 2012200298341 U CN2012200298341 U CN 2012200298341U CN 201220029834 U CN201220029834 U CN 201220029834U CN 202405629 U CN202405629 U CN 202405629U
Authority
CN
China
Prior art keywords
high voltage
distribution box
voltage distribution
electric automobile
fuse
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012200298341U
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Chinese (zh)
Inventor
朱波涛
史国辉
肖志敏
王建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUBEI TIANYUN AUTOMOTIVE ELECTRIC SYSTEMS CO Ltd
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HUBEI TIANYUN AUTOMOTIVE ELECTRIC SYSTEMS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by HUBEI TIANYUN AUTOMOTIVE ELECTRIC SYSTEMS CO Ltd filed Critical HUBEI TIANYUN AUTOMOTIVE ELECTRIC SYSTEMS CO Ltd
Priority to CN2012200298341U priority Critical patent/CN202405629U/en
Application granted granted Critical
Publication of CN202405629U publication Critical patent/CN202405629U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a high-voltage power distribution box for an electric vehicle. The high-voltage power distribution box comprises a box body, more than two connectors arranged on the box body and contactors, a precharging resistor and at least one fuse, wherein the contactors, the precharging resistor and the fuses are connected with the connectors; the connectors are arranged on the side wall of the box body; a plurality of contactors are connected in parallel with one another; and the fuses are arranged on opposite sides of the contactors. Compared with the prior art, the high-voltage power distribution box for the electric vehicle has the characteristics of compact and firm structure, simple mounting operation, reliable circuit, high sealing property, high-voltage resistance, high current switching-on and switching-off resistance and high durability.

Description

The high voltage distribution box of electric automobile
Technical field
This practical vehicle electric field that belongs to relates to a kind of high voltage distribution box of electric automobile.
Background technology
Under the promotion of national industrial policies; New-energy automobile has received the very big attention of each auto vendor; And high voltage distribution box is the integrated of vehicle complete vehicle electrical control device, indispensable parts when being operation, and its performance quality will directly influence the quality of vehicle performance.The high voltage distribution box of traditional electric automobile, not only complex structure can not be applicable to a plurality of occasions flexibly, and be not easy repair demolition, poor sealing, water proofing property is poor, a little less than the anti-electromagnetic interference capability; Simultaneously, electric automobile under high-pressure situations, inner arc resistant breakdown capability, anti-pressure ability and anti-make-break capacity all very a little less than, thereby use fail safe and reliability is all good inadequately, had a strong impact on the electric automobile serviceability.
Given this, the high voltage distribution box that in another Chinese patent 201020238966.6, proposes comprises main cartridge, and a side of main cartridge is being communicated with the fuse box body; The main cartridge that is communicated with the place with the fuse box body is provided with the insurance insulation board, is provided with two D.C. contactors, insulating monitoring module and binding post in the main cartridge, and lateral surface is provided with two multicore connectors up and down side by side; Insurance vertically is provided with three mini fuse silks and a big fuse on the insulation board side by side, and fuse box body bottom is provided with four single core connectors side by side, between big fuse and the single core connector with quadrature L shaped to be connected copper sheet continuous.Though the connector of this patent can plug timely and conveniently; Inspection and replacing fuse are convenient; And the high-voltage safety property of electric automobile increases, but the sealing of this high voltage distribution box and water proofing property are bad, and inner arc resistant breakdown capability, anti-pressure ability and anti-make-break capacity are relatively poor; Therefore, safety inadequately in the use.
What propose at another Chinese patent 200620109769.8 is a kind of high voltage power distribution cartridge of hybrid vehicle, comprises box body, establishes first water joint, second water joint and the 3rd water joint on the box body; Be provided with main relay, current transformer, pre-charge resistance, pre-charge-relay, cooling fan relay, BCM control relay, IPU control relay in the box body, control relay powers on; Pre-charge resistance and pre-charge-relay loop and main relay are connected in the input and the output of high voltage power power supply simultaneously; Current transformer is as independent loop.Though this high voltage distribution box compact conformation, little, the simple installation of volume; Can satisfy the requirement of the anti-electromagnetic interference of automobile controller, but its sealing is good inadequately, water resistance is not good enough, and structure is comparatively numerous and diverse, and inner arc resistant breakdown capability, anti-pressure ability and anti-make-break capacity are still not good enough, inadequately safety, reliable.
In sum, existing high voltage distribution box also is necessary further perfect.
Summary of the invention
The utility model is that above-mentioned existing high voltage distribution box sealing is relatively poor in order to solve, a little less than poor, the anti-high pressure ability of arc resistant breakdown capability and the not enough problem of anti-make-break capacity, and the high voltage distribution box of the electric automobile that a kind of compact conformation, the water resistance that propose are good, good airproof performance, high pressure resistant, anti-current switching ability and endurance quality are strong.
The utility model is realized through following technical scheme:
The high voltage distribution box of above-mentioned electric automobile comprises box body, and said block terminal also comprises the connector that is installed in said box body and the contactor that is connected with said connector, preliminary filling resistance and fuse; Said connector is installed in said box side wall more than at least two; Said contactor is a plurality of of parallel connection; Said fuse at least more than one, be arranged in said contactor opposite side.
The high voltage distribution box of said electric automobile, wherein: said box body comprises casing and loam cake, is provided with seal washer between said casing and the loam cake.
The high voltage distribution box of said electric automobile, wherein: said connector has eight, is connected through copper winding displacement with described contactor, preliminary filling resistance and fuse respectively.
The high voltage distribution box of said electric automobile, wherein: said block terminal also is provided with mounting bracket, and said mounting bracket detachably is installed in said box body two lateral walls.
The high voltage distribution box of said electric automobile, wherein: said casing inner bottom surface is provided with connecting plate, and it is central that said preliminary filling resistance is installed in said connecting plate.
The high voltage distribution box of said electric automobile, wherein: said contactor comprises two high voltage connectors and three common contactors, is divided into two groups and is installed in the adjacent dual-side of said connecting plate respectively.
The high voltage distribution box of said electric automobile, wherein: said fuse is a high-tension fuse and three common fuses of parallel connection, is divided into two groups and is installed in respectively on one group of adjacent side of said connecting plate.
The high voltage distribution box of said electric automobile, wherein: also be equiped with air switch in the said block terminal, said air switch is connected with said fuse, contactor and preliminary filling resistance respectively through copper winding displacement.
Beneficial effect:
Fix with the sealing gasket sealing and with screw between the utility model loam cake and the cabinet, good airproof performance is convenient to repair demolition; Main circuit adopts copper winding displacement as lead, has compact conformation, and is simple and circuit is reliable, high voltage bearing characteristics; Mounting bracket and cabinet adopt the split design, can be fit to the different occasions of installing; Fuse and air switch combination are used, and the car load circuit is carried out the graduation protection, and fail safe is better; At contactor main circuit series connection preliminary filling resistance, in assist control battery pre-charging stream, play the effect of protection contacts of contactor; Internal connection line adopts the double hyer insulation design, has increased the arc resistant breakdown capability; Adopt the HVDC contactor, promoted anti-current switching ability of product and endurance quality greatly; Each port is selected precision connector for use, and is safe and reliable.
Description of drawings
Fig. 1 is the decomposing schematic representation of the high voltage distribution box of the utility model electric automobile;
Fig. 2 is the surface structure sketch map of the high voltage distribution box of the utility model electric automobile;
Fig. 3 is the structural representation that removes loam cake of the high voltage distribution box of the utility model electric automobile;
Fig. 4 is the internal structure sketch map 1 of the high voltage distribution box of the utility model electric automobile;
Fig. 5 is the internal structure sketch map 2 of the high voltage distribution box of the utility model electric automobile;
Fig. 6 is the loam cake decomposing schematic representation of the high voltage distribution box of the utility model electric automobile;
Fig. 7 is the mounting bracket structural representation of the high voltage distribution box of the utility model electric automobile;
Fig. 8 is the connector construction sketch map of the high voltage distribution box of the utility model electric automobile.
Embodiment
Extremely shown in Figure 8 like Fig. 1; The high voltage distribution box of the electric automobile of this utility model; Comprise box body 1, be installed in mounting bracket 2, connector 4 on the box body 1, and the connecting plate 3, lead 5, air switch 6, contactor 7, preliminary filling resistance 8 and the fuse 9 that are contained in box body 1 inside.
Box body 1 comprises casing 11, loam cake 12, air switch lid 13 and seal washer 14;
Casing 11 is provided with pilot hole 111;
Around the loam cake 12 and middle part all is provided with pilot hole 121, and the middle part also is provided with a square opening 122;
Air switch lid 13 is the square casing structure; There is big receiving space opening-like attitude in bottom and inside; Cover the outside vertically extending assembling block 131 that has of 13 sidewalls along air switch; Assembling block 131 is provided with pilot hole 132, and air switch lid 13 is installed in loam cake 1 middle part through assembling block 131 and square opening 122 is sealed fully;
Seal washer 14 is between loam cake 12 and casing 11, and it is fixing with casing 11 with loam cake 12 respectively to pass through screw.
Mounting bracket 2 vertically bends, and forms base portion 21 and two side 22, and base portion 21 is provided with a big pilot hole 211; Two side 22 extending part laterally is provided with little pilot hole 221, and mounting bracket 2 is installed in 11 1 groups of relative lateral walls of casing through the extending part of two side 22.
Connecting plate 3 is installed in casing 11 inner bottom surfaces, and this connecting plate 3 is provided with pilot hole 31.
Connector 4 is 8 precision connectors, and it is located on relative one group of sidewall of mounting bracket 2 place casing 11 sidewalls, comprises the outward extending assembling block 43 in plug end 41, terminals 42 and middle part; Plug end 41 protrudes out casing 11 lateral walls, and terminals 42 protrude out the madial wall of casing 11, and assembling block 43 is provided with pilot hole 431, and assembling block 43 is fixed with casing 11 lateral walls; Connector 4 all connects through lead 5 and fuse 9, wherein, has two connectors 4 to interconnect through lead 5, has four connectors 4 to be connected with contactor 7 respectively through lead 5, has a connector 4 to be connected with preliminary filling resistance 8 through lead 5.
Lead 5 is copper winding displacement, is used to connect each components and parts of block terminal as main circuit.
Air switch 6 bottoms, one side and connecting plate 3 are fixing; The top of air switch 6 is passed loam cake 12 middle part square openings 122 and is protruded out casing 11 tops; And the position that protrudes out is sealed in the receiving space of air switch lid 13; Wherein, air switch 6 is connected with contactor 7, preliminary filling resistance 8 and fuse 9 respectively through lead 5.
Contactor 7 comprises two high voltage connectors 71 and three common contactors 72; Two high voltage connectors 71 and a common contactor 72 between two high voltage connectors 71 are installed in a side of connecting plate 3, and two other common contactor 72 is positioned at an adjacent side of high voltage connector 71 place connecting plate 3 sides; Between one of them high voltage connector 71 and the common contactor 72 through lead 5 and connect, between a remaining high voltage connector 71 and two the common contactors 72 through lead 5 serial connections; And have a high voltage connector 71 to be connected with fuse 9 through lead 5 with two common contactors 72, a remaining common contactor 72 is connected with preliminary filling resistance 8 through 5 in lead, and a high voltage connector 71 that is left passes through lead 5 and is connected with air switch 6;
Wherein, there are two high voltage connectors 71 also to be connected with four connectors 4 respectively through lead 5 with two common contactors 72
Preliminary filling resistance 8 is positioned at the middle part of connecting plate 3, and wherein, preliminary filling resistance 7 tops and air switch 6 bottoms are fixed, and preliminary filling resistance 7 bottoms and connecting plate 3 are fixing, and preliminary filling resistance 7 is connected with air switch 6 with contactor 7 respectively through lead 5.
Fuse 9 comprises a high-tension fuse 91 and three common fuses 92, and wherein, high-tension fuse 91 is installed on the relative side of two common contactors, 72 place connecting plate 3 sides, between high-tension fuse 91 and the common fuse 92 through lead 5 and connect; Wherein, high-tension fuse 91 is connected with a common contactor 72 with air switch 6, a high voltage connector 71 respectively through lead 5; Three common fuses 92 are installed on the relative side of two high voltage connectors, 71 place connecting plate 3 sides, and three common fuses 92 are connected with one of them common contactor 72 through lead 5 each other through lead 5 and connect again.
The utlity model has compact conformation, firm and circuit is reliable, water resistance good, good airproof performance, high pressure resistant, anti-current switching ability strong and the characteristics of excellent in durability, and assemble easyly, can be applicable to different occasions.

Claims (8)

1. the high voltage distribution box of an electric automobile comprises box body, it is characterized in that: said block terminal also comprises the connector that is installed in said box body and the contactor that is connected with said connector, preliminary filling resistance and fuse; Said connector is installed in said box side wall more than at least two; Said contactor is a plurality of of parallel connection; Said fuse at least more than one, be arranged in said contactor opposite side.
2. the high voltage distribution box of electric automobile according to claim 1, it is characterized in that: said box body comprises casing and loam cake, is provided with seal washer between said casing and the loam cake.
3. the high voltage distribution box of electric automobile according to claim 1, it is characterized in that: said connector has eight, is connected through copper winding displacement with described contactor, preliminary filling resistance and fuse respectively.
4. the high voltage distribution box of electric automobile as claimed in claim 1, it is characterized in that: said block terminal also is provided with mounting bracket, and said mounting bracket detachably is installed in said box body two lateral walls.
5. according to claim 1 or claim 2 the high voltage distribution box of electric automobile, it is characterized in that: said casing inner bottom surface is provided with connecting plate, and said preliminary filling resistance is installed in said connecting plate central authorities.
6. the high voltage distribution box of electric automobile as claimed in claim 5, it is characterized in that: said contactor comprises two high voltage connectors and three common contactors, is divided into two groups and is installed in the adjacent dual-side of said connecting plate respectively.
7. the high voltage distribution box of electric automobile as claimed in claim 5 is characterized in that: said fuse comprises a high-tension fuse and three common fuses of parallel connection, is divided into two groups and is installed in respectively on one group of adjacent side of said connecting plate.
8. like the high voltage distribution box of claim 1 or 3 arbitrary described electric automobiles, it is characterized in that: also be equiped with air switch in the said block terminal, said air switch is connected with said fuse, contactor and preliminary filling resistance respectively through copper winding displacement.
CN2012200298341U 2012-01-30 2012-01-30 High-voltage power distribution box for electric vehicle Expired - Fee Related CN202405629U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200298341U CN202405629U (en) 2012-01-30 2012-01-30 High-voltage power distribution box for electric vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200298341U CN202405629U (en) 2012-01-30 2012-01-30 High-voltage power distribution box for electric vehicle

Publications (1)

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CN202405629U true CN202405629U (en) 2012-08-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909884A (en) * 2014-03-21 2014-07-09 杭州金兰达新能源科技有限公司 Electric passenger vehicle controller
CN104943631A (en) * 2015-07-01 2015-09-30 南通阿斯通电器制造有限公司 High-voltage distribution box for electric car
CN105914548A (en) * 2016-06-16 2016-08-31 重庆长安汽车股份有限公司 Line switching box and battery pack used for electric automobile
CN108539633A (en) * 2018-05-24 2018-09-14 郑州云海信息技术有限公司 A kind of heat pipe air conditioner block terminal

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909884A (en) * 2014-03-21 2014-07-09 杭州金兰达新能源科技有限公司 Electric passenger vehicle controller
CN103909884B (en) * 2014-03-21 2016-06-15 杭州金兰达新能源科技有限公司 A kind of electric passenger vehicle controller
CN104943631A (en) * 2015-07-01 2015-09-30 南通阿斯通电器制造有限公司 High-voltage distribution box for electric car
CN105914548A (en) * 2016-06-16 2016-08-31 重庆长安汽车股份有限公司 Line switching box and battery pack used for electric automobile
CN105914548B (en) * 2016-06-16 2018-03-02 重庆长安汽车股份有限公司 A kind of circuit switching box and battery bag for electric automobile
CN108539633A (en) * 2018-05-24 2018-09-14 郑州云海信息技术有限公司 A kind of heat pipe air conditioner block terminal
CN108539633B (en) * 2018-05-24 2024-03-19 郑州云海信息技术有限公司 Distribution box for heat pipe air conditioner

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120829

Termination date: 20210130

CF01 Termination of patent right due to non-payment of annual fee