CN202402399U - Cleaning equipment of hydraulic system - Google Patents
Cleaning equipment of hydraulic system Download PDFInfo
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- CN202402399U CN202402399U CN 201120491122 CN201120491122U CN202402399U CN 202402399 U CN202402399 U CN 202402399U CN 201120491122 CN201120491122 CN 201120491122 CN 201120491122 U CN201120491122 U CN 201120491122U CN 202402399 U CN202402399 U CN 202402399U
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- oil
- hydraulic system
- fuel tank
- cleaning
- valve
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Abstract
The utility model discloses cleaning equipment of a hydraulic system. The equipment comprises an oil box, an inlet oil line and an outlet oil line, wherein the inlet oil line and the outlet oil line are connected with the oil box. The inlet oil line comprises an oil pump connected with the oil box, and the oil pump is sequentially connected with a motor, a high-pressure filter, a one-way valve, a reversing valve and an inlet oil interface. The inlet oil interface is used for being connected with an oil inlet of the hydraulic system. The outlet oil line comprises an oil cooler connected with the oil box, and the oil cooler is connected with an outlet oil interface. The outlet oil interface is used for being connected with an oil outlet of the hydraulic system, and the outlet oil interface is connected with the reversing valve. A fine filter is connected between the oil cooler and the oil tank, and a coarse filter is connected between the oil cooler and the outlet oil interface. The filter precision of the coarse filter is lower than the filter precision of the fine filter. The cleaning equipment adopting the technical scheme provided by the utility model can effectively clean the hydraulic system, and the cleaning effect and the cleaning efficiency are improved.
Description
Technical field
The utility model relates to the Cleaning of hydraulic system technology, relates in particular to a kind of Cleaning of hydraulic system equipment.
Background technique
Hydraulic system is the system that utilizes hydraulic oil to carry out work, needs the turbidity test of maintenance system in its working procedure, avoids hydraulic system to damage because of pollution causes hydraulic element, guarantees the service behaviour of hydraulic system, improves the working life of hydraulic element.Cleaning of hydraulic system equipment is exactly to be used for the equipment of cleaning solution pressing system, through being the fluid that feeds cleaning in the system, fluid being flowed in the hydraulic system inner loop, thereby pollutant is taken out of and filtered out.
Have now Cleaning of hydraulic system equipment normally is provided with filter on in-line; Fluid to hydraulic system input cleaning; Fluid is in the hydraulic system internal flow; And make hydraulic oil get back to heat radiation in fuel tank behind the fuel tank, disengage the gas that is mixed in the oil, dirt etc. in the precipitated oil, come the pipeline of hydraulic system inside is cleaned, with to the dirt removal in the hydraulic system.But existing hydraulic pressure cleaning equipment is an open unidirectional washing unit, in cleaning process; Can't the fluid after cleaning be filtered, but directly be drained into fuel tank, cause fuel tank inner fluid dirt more; Behind the long-play, pollute the performance that fluid can influence oil hydraulic pump and filter, cause the cleaning equipment decreased performance; Even the damage hydraulic element, cause cleaning efficiency to reduce; And the part pollutant may flow into hydraulic system again, makes that the Cleaning of hydraulic system effect is relatively poor.
To sum up, the dirt that existing Cleaning of hydraulic system equipment can't effectively clean out hydraulic system is fully handled, and makes that the cleaning performance of cleaning equipment is relatively poor, and cleaning efficiency is low.
The model utility content
The utility model provides a kind of Cleaning of hydraulic system equipment, can effectively improve the Cleaning of hydraulic system effect, improves cleaning efficiency.
The utility model provides a kind of Cleaning of hydraulic system equipment, comprising: fuel tank, and the in-line and the oil circuit that are connected with said fuel tank;
Said in-line comprises the oil pump that is connected with said fuel tank, and said oil pump is connected with motor, high pressure filter, one-way valve, selector valve and oil-feed interface in turn, and said oil-feed interface is used for being connected with the hydraulic system filler opening;
Said oil circuit comprises the oil cooler that is connected with said fuel tank, and said oil cooler is connected with the oil return interface, and said oil return interface is used for being connected with the oil outlet of hydraulic system, and said oil return interface is connected with said selector valve;
Be connected with fine filter between said oil cooler and the fuel tank, be connected with coarse-grain filtering device between said oil cooler and the said oil return interface, the filter precision of said coarse-grain filtering device is lower than the filter precision of said fine filter.
In the above-mentioned Cleaning of hydraulic system equipment, the filter precision of said coarse-grain filtering device is 100um; The filter precision of said fine filter is 3um.
In the above-mentioned Cleaning of hydraulic system equipment, the pipeline that is connected between said oil return interface and the said selector valve is provided with the back pressure one-way valve, is used for the oil return that gets into from the oil return interface is all flow into fuel tank.
In the above-mentioned Cleaning of hydraulic system equipment; Also be provided with cartridge valve on the said oil circuit; Be connected the two ends of said fine filter and coarse-grain filtering device, be used for when oil cooler damages perhaps fine filter, coarse-grain filtering device obstruction, making fluid get back to fuel tank by said cartridge valve.
In the above-mentioned Cleaning of hydraulic system equipment, also be connected with pressure control device on the said fuel tank;
Said pressure control device comprises:
The solenoid directional control valve that is connected with oil pump with said fuel tank, and at least two overlapping relief valves that are connected with said solenoid directional control valve, each overlapping relief valve is connected with the oil circuit interface respectively.
In the above-mentioned Cleaning of hydraulic system equipment, the pressure regulation range of said overlapping relief valve is between 45～200bar pressure.
In the above-mentioned Cleaning of hydraulic system equipment, be connected with relief valve on the pipeline between said selector valve and the one-way valve, when being used for the pipeline oil pressure, get into fuel tank from said relief valve greater than setting pressure.
In the above-mentioned Cleaning of hydraulic system equipment, also be connected with on the said fuel tank and irritate oily device;
The oily device of said filling comprises irritates oily motor and irritates oil pump, and said filling oil oil pump is connected with said fuel tank through irritating oil strainer.
The Cleaning of hydraulic system equipment that the utility model provides through two-stage filter is set, can effectively be guaranteed effect and filter efficiency that oil return is filtered in oil circuit, improve the effect that hydraulic system is cleaned; Through the cartridge valve as the oil return bypass is set in oil circuit, can damage or fine filter, coarse-grain filtering device stop up the back through this oil return bypass oil return of meet an urgent need at cooler, improve stability and reliability that cleaning equipment moves; Through between selector valve and oil return interface, one-way valve being set; Return oil pressure can be provided; Make fluid can get back to fuel tank smoothly; Further to dispel the heat, to disengage dirt in oily air, the precipitated oil, the oil return of avoiding containing impurity such as air enters into hydraulic system, improves system's cleaning performance further; Through pressure control device is set; Can be in the hydraulic system cleaning process or after cleaning end; Clean required pilot pressure or debug required pressure source for hydraulic system provides, be convenient to hydraulic system is debugged, and independent pressure debugging equipment need be set.
Description of drawings
The structural representation of the Cleaning of hydraulic system equipment that Fig. 1 provides for the utility model embodiment.
Embodiment
The structural representation of the Cleaning of hydraulic system equipment that Fig. 1 provides for the utility model embodiment.As shown in Figure 1; The present embodiment cleaning equipment comprises: fuel tank 1; And the in-line 2 and oil circuit 3 that are connected with fuel tank 1, wherein, in-line 2 comprises the oil pump 21 that is connected with fuel tank 1; This oil pump 21 is connected with motor 22, high pressure filter 23, one-way valve 24, selector valve 25 and oil-feed interface 26 in turn, and this oil-feed interface 26 is used for being connected with the filler opening of hydraulic system; Oil circuit 3 comprises the oil cooler 31 that is connected with fuel tank 1, and this oil cooler 31 is connected with oil return interface 32, and oil return interface 32 is used for being connected with the oil outlet of hydraulic system, and oil return interface 32 is connected with selector valve 25; Also be connected with fine filter 33 between oil cooler 31 and the fuel tank 1, be connected with coarse-grain filtering device 34 between oil cooler 31 and the oil return interface 32, the filter precision of coarse-grain filtering device 34 is lower than the filter precision of fine filter 33.The present embodiment cleaning equipment can be extracted the oil in the fuel tank 1 out through in-line 2; And be input in the pipeline of hydraulic system through oil-feed interface 26; And finally the oil outlet through hydraulic system enters into fuel tank 1 from oil return interface 32; Can carry out double-filtration through coarse-grain filtering device 34 and fine filter 33 from the oil return of oil return interface 32 entering fuel tanks 1 simultaneously, improve filtering effect and efficient.
In the present embodiment, oil pump 21 is permanent power and variable plunger pump, and this oil pump 21 can be under motor 22 drives; From fuel tank 1, extract fluid out, and get into selector valve 25 through high pressure filter 23, one-way valve 24, the fluid that gets into selector valve 25 can be under manually controlling; Flow out from the A mouth of selector valve 25 or B mouth, and through the A1 in the oil-feed interface 26, A2, perhaps B1, B2 are from the filler opening of hydraulic system; Get into hydraulic system, oil flows in the pipeline of hydraulic system, and the pollutant of carrying secretly wherein gets into oil return interface 32 from oil outlet; And finally get into fuel tank through coarse-grain filtering device 34, oil cooler 31 and fine filter 33; So just can realize the pipeline of hydraulic system is carried out taking turns cleaning, so repeatedly, just can accomplish Cleaning of hydraulic system.
In the present embodiment, as shown in Figure 1, selector valve 25 is a hand-operated direction valve, and the main oil inlet P in this selector valve 25 is connected with one-way valve 24, and main oil return inlet T is connected with oil return interface 32, and oil circuit switching-over mouthful A, B are connected with oil-feed interface 26 respectively.During work, can be through manually pulling the spanner on the hand-operated direction valve, control oil flows out from A mouth or B mouth, thereby fluid is input to the hydraulic system from A mouth or B mouth.In the practical application, when hand-operated direction valve was moved the A mouth to, the P mouth was logical with the A mouth, oil from the P mouth through the A mouth again to hydraulic system, this moment, the B mouth was logical with the T mouth, and the general shutoff of B mouth when selecting the oil transportation of A mouth, 32 oil returns of oil return interface, selector valve T mouth does not have oil; When hand-operated direction valve was moved the B mouth to, the P mouth was logical with the B mouth, oil from the P mouth through the B mouth again to hydraulic system, this moment, the A mouth was logical with the T mouth, and the general shutoff of A mouth when selecting the oil transportation of B mouth, 32 oil returns of oil return interface, selector valve T mouth does not have oil; When selecting the oil-feed of selector valve A mouth, the oil return of B mouth; Perhaps B mouth oil-feed, during the oil return of A mouth, selector valve T mouth has oil through one-way valve 4, through scavenger valve piece 32, get back to fuel tank through strainer 34, cooler 31, secondary filter 33, and wherein, one-way valve 4 can make the oil of coming from oil return interface 32 not walk toward the selector valve direction.
In the present embodiment; On in-line 2 and the oil circuit 3 filter is set all, and on oil circuit 3, two-stage filter is set, can effectively improve filter precision and filter efficiency on the one hand; Simultaneously; The coarse-grain filtering device that installs additional also can be protected fine filter, when avoiding only fine filter being set, needs the frequent change filter element and causes the ineffective problem of cleaning equipment.In the present embodiment, for guaranteeing the removing effect of dirt in the oil return, filter precision that can coarse-grain filtering device 34 is set to 100um, and the filter precision of fine filter 33 is set to 3um.
In the present embodiment, all flow into fuel tank 1 smoothly, between oil return interface 32 and selector valve 25, back pressure one-way valve 4 is set, make return oil pressure, guarantee that the fluid in the return line all flows into fuel tank 1 for guaranteeing the oil return in the oil circuit 3.Because fluid possibly contain air in the oil return of discharge, and air can cause the fluid oxidation deterioration after getting into hydraulic system; Generate harmful acidic materials or gelatinous precipitate; Transmission component in the initiation solution pressing system produces cavitation erosion, vibration, noise or problem such as creep, and therefore, can make fluid can get back to fuel tank smoothly through back pressure one-way valve 4 is set; Further to dispel the heat, to disengage dirt in oily air, the precipitated oil; And the oil return of avoiding containing air enters into hydraulic system again, and the service behaviour of the hydraulic system after guaranteeing to clean improves the Cleaning of hydraulic system effect.
In the practical application; For guaranteeing Cleaning of hydraulic system operation stability of equipment and reliability; Also cartridge valve can be set on oil circuit; Be connected the two ends of fine filter and coarse-grain filtering device, be used for when oil cooler damages perhaps fine filter, coarse-grain filtering device obstruction, can making fluid get back to fuel tank by this cartridge valve.Particularly, as shown in Figure 1, oil cooler 31 is air-cooled oil cooler; Be used for oil return is lowered the temperature, when oil circuit is not installed cartridge valve, oil cooler will cause integral cleaning equipment to work when damaging perhaps fine filter 33, coarse-grain filtering device 34 obstructions; For this reason, at the two ends of fine filter 33 and coarse-grain filtering device 34 parallel connection one cartridge valve 35, when oil cooler 31, fine filter 33 and coarse-grain filtering device 34 proper functioning; This cartridge valve 35 is in closed condition, and when oil cooler 31 or fine filter 33, coarse-grain filtering device 34 faults, this cartridge valve 35 can be opened; Make oil return to get back to fuel tank 1, avoided to find out because of the problem that oil cooler damages or plugged filter causes cleaning equipment to work through cartridge valve 35; The cartridge valve that present embodiment adds is an emergency device, and this is because oil return is walked from cartridge valve, has just reduced the oil return filtering function; Can be used as emergent the use, can effectively improve the stability and the reliability of cleaning equipment operation.
It will be appreciated by those skilled in the art that; Above-mentioned cartridge valve can be made up of valve pocket, spool, spring, throttling cover plate etc.; Cartridge valve has two working connection ports and a control oil channel port; When cooler breaks down and can't oil return the time, can make that the oil circuit port pressure in the cartridge valve increases and conducting, make that hydraulic oil can be through this cartridge valve oil return in fuel tank.The concrete structure of cartridge valve is identical with traditional cartridge valve with working principle, repeats no more at this.
Because when hydraulic system is cleaned; Possibly exist and clean the pilot valve pipeline; Often be accompanied by the debugging to hydraulic element after the cleaning, for this reason, the utility model embodiment also is provided with pressure control device; So that through this pressure control device is that hydraulic system provides the pressure oil that hydraulic pilot valve pipeline cleans or the hydraulic element debugging is required, the pilot valve pipeline is cleaned or hydraulic system is debugged.Particularly; As shown in Figure 1, be connected with pressure control device 5 on the fuel tank 1, this pressure control device 5 comprises: be connected the solenoid directional control valve 51 between fuel tank 1 and the oil pump 21; And at least two overlapping relief valves 52 that are connected in parallel that are connected with this solenoid directional control valve 51; And each overlapping relief valve is connected with joint 53 respectively, and this joint 53 can be used as the interface that is connected with hydraulic system, so that after will regulating through overlapping relief valve 52 through this interface; Satisfy the required pressure oil liquid of hydraulic element debugging in the hydraulic system, hydraulic system is debugged.Wherein, the pressure regulation range of overlapping relief valve can be between 45～200bar pressure, to satisfy hydraulic system practical adjustments needs.
It will be understood by those skilled in the art that above-mentioned overlapping relief valve is superimposed by base plate, relief valve, selector valve forms, and its concrete implementation procedure is identical with traditional overlapping relief valve or similarly repeat no more at this.
Through pressure control device 5 is set; Can be through regulating overlapping relief valve 52 and solenoid directional control valve 51; The hydraulic oil that output has the certain pressure value provides pilot pressure or when hydraulic system is debugged, the pressure oil of required pressure is provided for hydraulic system with the pilot valve to hydraulic system inside; Realization is to the executive component of hydraulic system inside, the for example debugging of oil cylinder etc.Can find out; After pressure control device was set, the present embodiment cleaning equipment not only can clean hydraulic system, can also provide hydraulic system simultaneously and clean or debug required pressure oil liquid; But a tractor serves several purposes conveniently cleans for hydraulic system or debugging provides pressure source.
In the present embodiment; As shown in Figure 1; Also be connected with relief valve 27 on the pipeline between selector valve 25 and the one-way valve 24, being used at the pipeline oil pressure during greater than the pressure set, the fluid in the pipeline can get into fuel tanks from this relief valve 27; Avoid oil pressure excessive and destroy pipeline, improve the stability and the Security of cleaning equipment work.
In the present embodiment, as shown in Figure 1, also be connected with on the fuel tank 1 and irritate oily device 6, this irritates oily device 6 can comprise oily motor 61 of filling and filling oil pump 62, irritates oil pump 62 and is connected on the fuel tank 1 through irritating oil strainer 63.Like this, extraneous oil sources can be irritated oily device 6 through this and is transported to fuel tank, guarantees to get into the turbidity test of fuel tank.
In the present embodiment, also can be provided with shock-proof pressure gauge, pressure measuring tie-in etc. in each oil line pipe,, guarantee the safety of oil circuit so that pressure in the oil circuit etc. is tested.
Can find out that to sum up the Cleaning of hydraulic system equipment that present embodiment provides through two-stage filter is set, can effectively be guaranteed effect and filter efficiency that oil return is filtered in oil circuit, improve the effect that hydraulic system is cleaned; Through the cartridge valve as the oil return bypass is set in oil circuit, can damage perhaps at cooler and carry out oil return through this oil return bypass after fine filter, the coarse-grain filtering device obstruction, improve the stability and the reliability of cleaning equipment operation; Through between selector valve and oil return interface, one-way valve being set, return oil pressure can be provided, make fluid get back to the oil return that fuel tank avoids containing air smoothly and enter into hydraulic system, improve system's cleaning performance further; Through pressure control device is set; Can clean some first rodding easily, simultaneously also can be after cleaning finishes to hydraulic system, for hydraulic system provides debugging required pressure source; Be convenient to hydraulic system is debugged, and independent pressure debugging equipment need be set.
What should explain at last is: above embodiment is only in order to the technological scheme of explanation the utility model, but not to its restriction; Although the utility model has been carried out detailed explanation with reference to previous embodiment; Those of ordinary skill in the art is to be understood that: it still can be made amendment to the technological scheme that aforementioned each embodiment put down in writing, and perhaps part technical characteristics wherein is equal to replacement; And these are revised or replacement, do not make the scope of each embodiment's technological scheme of essence disengaging the utility model of relevant art scheme.
Claims (8)
1. a Cleaning of hydraulic system equipment is characterized in that, comprising: fuel tank, and the in-line and the oil circuit that are connected with said fuel tank;
Said in-line comprises the oil pump that is connected with said fuel tank, and said oil pump is connected with motor, high pressure filter, one-way valve, selector valve and oil-feed interface in turn, and said oil-feed interface is used for being connected with the hydraulic system filler opening;
Said oil circuit comprises the oil cooler that is connected with said fuel tank, and said oil cooler is connected with the oil return interface, and said oil return interface is used for being connected with the oil outlet of hydraulic system, and said oil return interface is connected with said selector valve;
Be connected with fine filter between said oil cooler and the fuel tank, be connected with coarse-grain filtering device between said oil cooler and the said oil return interface, the filter precision of said coarse-grain filtering device is lower than the filter precision of said fine filter.
2. Cleaning of hydraulic system equipment according to claim 1 is characterized in that, the filter precision of said coarse-grain filtering device is 100um; The filter precision of said fine filter is 3um.
3. Cleaning of hydraulic system equipment according to claim 1 is characterized in that, the pipeline that is connected between said oil return interface and the said selector valve is provided with the back pressure one-way valve, is used for the oil return that gets into from the oil return interface is all flow into fuel tank.
4. Cleaning of hydraulic system equipment according to claim 1; It is characterized in that; Also be provided with cartridge valve on the said oil circuit; Be connected the two ends of said fine filter and coarse-grain filtering device, be used for when oil cooler damages perhaps fine filter, coarse-grain filtering device obstruction, making fluid get back to fuel tank by said cartridge valve.
5. Cleaning of hydraulic system equipment according to claim 1 is characterized in that, also is connected with pressure control device on the said fuel tank;
Said pressure control device comprises:
The solenoid directional control valve that is connected with oil pump with said fuel tank, and at least two overlapping relief valves that are connected with said solenoid directional control valve, each overlapping relief valve is connected with the oil circuit interface respectively.
6. Cleaning of hydraulic system equipment according to claim 5 is characterized in that, the pressure regulation range of said overlapping relief valve is between 45～200bar pressure.
7. Cleaning of hydraulic system equipment according to claim 1 is characterized in that, is connected with relief valve on the pipeline between said selector valve and the one-way valve, when being used for the pipeline oil pressure greater than setting pressure, gets into fuel tank from said relief valve.
8. Cleaning of hydraulic system equipment according to claim 1 is characterized in that, also is connected with on the said fuel tank to irritate oily device;
The oily device of said filling comprises irritates oily motor and irritates oil pump, and said filling oil oil pump is connected with said fuel tank through irritating oil strainer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120491122 CN202402399U (en) | 2011-11-30 | 2011-11-30 | Cleaning equipment of hydraulic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120491122 CN202402399U (en) | 2011-11-30 | 2011-11-30 | Cleaning equipment of hydraulic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202402399U true CN202402399U (en) | 2012-08-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120491122 Expired - Fee Related CN202402399U (en) | 2011-11-30 | 2011-11-30 | Cleaning equipment of hydraulic system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202402399U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102400981A (en) * | 2011-11-30 | 2012-04-04 | 北京二七轨道交通装备有限责任公司 | Equipment for cleaning hydraulic system |
-
2011
- 2011-11-30 CN CN 201120491122 patent/CN202402399U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102400981A (en) * | 2011-11-30 | 2012-04-04 | 北京二七轨道交通装备有限责任公司 | Equipment for cleaning hydraulic system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20181130 |