CN202401105U - Device for online thermal deformation treatment of steel wire - Google Patents
Device for online thermal deformation treatment of steel wire Download PDFInfo
- Publication number
- CN202401105U CN202401105U CN201120520099XU CN201120520099U CN202401105U CN 202401105 U CN202401105 U CN 202401105U CN 201120520099X U CN201120520099X U CN 201120520099XU CN 201120520099 U CN201120520099 U CN 201120520099U CN 202401105 U CN202401105 U CN 202401105U
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- steel wire
- frequency induction
- roller
- radio
- induction coil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The utility model discloses a device for online thermal deformation treatment of steel wires. The device comprises a steel wire, wherein the steel wire sequentially passes through a friction wheel, a high-frequency inductive coil, a deformation mold and an air cooling device and is finally wound on a roller; an insulating ceramic tube is arranged between the steel wire and the high-frequency inductive coil; and the deformation mold is arranged in a mold box. The device has the advantages of being simple in structure, low in cost, convenient to operate, good in surface quality of the steel wire, uniform in property and pollution free.
Description
Technical field
The utility model relates to the Steel Wire Heat Treatment apparatus field, relates in particular to the online thermomechanical treatment device of a kind of steel wire.
Background technology
Compare with the steel wire Conventional Heat Treatment, steel wire metallic substance after thermomechanical treatment can reach the mechanical property that better intensity matches with toughness.Some steel is microalloyed steel particularly, has the effect of adopting thermomechanical treatment just can give full play to steel interalloy element only, obtains intensity height, performance that plasticity is good.Therefore, thermomechanical treatment has been widely used in producing the silk material of Metal and Alloy etc.But the online thermomechanical treatment device of existing steel wire exist deformation often fracture of wire, steel wire surface quality is inferior, performance is uneven, produce defectives such as a large amount of waste liquids, contaminate environment.
Summary of the invention
It is not enough be to solve prior art, the utility model provide a kind of simple in structure, cost is low, easy to operate, steel wire surface quality good, performance is even, the online thermomechanical treatment device of free of contamination steel wire.
The utility model adopts following technical scheme: the online thermomechanical treatment device of steel wire; Comprise steel wire; It is characterized in that: described steel wire passes through frictionwheel, radio-frequency induction coil, distortion mould, air cooling equipment, last coiling successively to roller; Be provided with porcelain tube between described steel wire and the radio-frequency induction coil, described distortion mould is arranged in the diaphragm capsule.
Described radio-frequency induction coil is a high-frequency induction copper pipe circle, and an end of described copper pipe is provided with water-in, and the other end is provided with water outlet.
The inside roller wall of described roller is provided with water cooling plant.
The principle of work of the online thermomechanical treatment device of the utility model steel wire is that steel wire heating near transformation temperature, is applied external force and makes the steel wire distortion; The distortion heat that distortion produces makes wire temperature continue to raise, and gets into phase change region, organizes the broken refinement of crystal grain because of distortion makes, and fine grained texture makes austenitic transformation more complete, cools off phase transformation more then, the chance that crystal grain is not grown up, and keep thin crystalline attitude; Because grain structure has very big interior surface area, resistance to deformation increases (intensity is high), is thin brilliant good fluidity again, and crystal grain and intergranule move with filling form during distortion, are not to obtain to move with the crystal grain fragmentation, have very high toughness.
The working process of the online thermomechanical treatment device of the utility model steel wire is following: make steel wire keep certain straight degree through frictionwheel on steel wire; Carry out the magnetic strength eddy current through radio-frequency induction coil and be heated to about 700 ℃, feed water quench in the copper pipe, keep radio-frequency induction coil low temperature; Again through the distortion die deformation; Make steel wire continue to heat up and reach transformation temperature, go out to be out of shape mould after air cooling equipment is air-cooled, coiling is to roller.
That the online thermatron of the utility model steel wire has is simple in structure, cost is low, easy to operate, steel wire surface quality good, performance is even, free of contamination advantage.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Sequence number among the figure: 1, steel wire; 2, frictionwheel; 3, radio-frequency induction coil; 4, distortion mould; 5, air cooling equipment; 6, roller; 7, porcelain tube; 8, diaphragm capsule; 9, water-in; 10, water outlet; 11, water cooling plant.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further.
As shown in Figure 1; The online thermomechanical treatment device of a kind of steel wire; Comprise steel wire 1; Described steel wire 1 process frictionwheel 2, radio-frequency induction coil 3, distortion mould 4, air cooling equipment 5, last coiling successively is provided with porcelain tube 7 between described steel wire 1 and the radio-frequency induction coil 3 to roller 6, described distortion mould 4 is arranged in the diaphragm capsule 8; Described radio-frequency induction coil 3 is a high-frequency induction copper pipe circle, and an end of described copper pipe is provided with water-in 9, and the other end is provided with water outlet 10; The inside roller wall of described roller 6 is provided with water cooling plant 11.
During the utility model work, make steel wire keep certain straight degree through frictionwheel 2 on steel wire 1, carry out the magnetic strength eddy current through high-frequency induction copper pipe circle 3 and be heated to about 700 ℃; Feed water quench in the copper pipe; Keep copper pipe low temperature,, make steel wire 1 continue to heat up and reach transformation temperature again through 4 distortion of distortion mould; Go out to be out of shape mould 4 after air cooling equipment 5 is air-cooled; Coiling because this moment, steel wire 1 also had certain temperature through air-cooled, must be provided with water cooling plant 11 on the roller wall of the inside of roller 6 to roller 6; Adopt glass powder as lubricant between steel wire 1 and the distortion mould 4; Because glass powder, adheres to Steel Wire Surface at contact 700 ℃ on steel wire and melting and gets into the distortion die orifice and form glass film and prevent steel wire and distortion mould hard friction, glass film goes out to be out of shape after the die orifice under the air-cooled effect that pressure air provides; Crystallisation by cooling hardens broken and breaks away from Steel Wire Surface; Make Steel Wire Surface bright and clean and do not need any processing, and the glass powder recycling, production process has no to be polluted and environmental protection.
More than specified the embodiment of the utility model, but this instance of just lifting for the ease of understanding should not be considered to be the restriction to the utility model scope.Equally; Any person of ordinary skill in the field all can be according to the technical scheme of the utility model and the description of preferred embodiment thereof; Make various possible being equal to and change or replacement, but all these changes or replacement all should belong to the protection domain of the utility model claim.
Claims (3)
1. the online thermomechanical treatment device of steel wire; Comprise steel wire (1); It is characterized in that: described steel wire (1) passes through frictionwheel (2), radio-frequency induction coil ⑶, distortion mould ⑷, air cooling equipment ⑸, last coiling successively to roller ⑹; Be provided with porcelain tube ⑺ between described steel wire (1) and the radio-frequency induction coil ⑶, described distortion mould ⑷ is arranged in the diaphragm capsule ⑻.
2. the online thermomechanical treatment device of steel wire according to claim 1 is characterized in that: described radio-frequency induction coil ⑶ is a high-frequency induction copper pipe circle, and an end of described copper pipe is provided with water-in ⑼, and the other end is provided with water outlet ⑽.
3. the online thermomechanical treatment device of steel wire according to claim 1 and 2 is characterized in that: the inside roller wall of described roller ⑹ is provided with water cooling plant ⑾.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120520099XU CN202401105U (en) | 2011-12-14 | 2011-12-14 | Device for online thermal deformation treatment of steel wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120520099XU CN202401105U (en) | 2011-12-14 | 2011-12-14 | Device for online thermal deformation treatment of steel wire |
Publications (1)
Publication Number | Publication Date |
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CN202401105U true CN202401105U (en) | 2012-08-29 |
Family
ID=46698766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201120520099XU Expired - Fee Related CN202401105U (en) | 2011-12-14 | 2011-12-14 | Device for online thermal deformation treatment of steel wire |
Country Status (1)
Country | Link |
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CN (1) | CN202401105U (en) |
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2011
- 2011-12-14 CN CN201120520099XU patent/CN202401105U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20131214 |