CN202399059U - Clamp for fine boring of large and small end holes of connecting rod - Google Patents
Clamp for fine boring of large and small end holes of connecting rod Download PDFInfo
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- CN202399059U CN202399059U CN2011205648027U CN201120564802U CN202399059U CN 202399059 U CN202399059 U CN 202399059U CN 2011205648027 U CN2011205648027 U CN 2011205648027U CN 201120564802 U CN201120564802 U CN 201120564802U CN 202399059 U CN202399059 U CN 202399059U
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Abstract
一种连杆精镗大小孔夹具,大端采用定位销定位和定位块的定位面定位,大端定位销采用短削边销置于大端孔中,控制1个自由度小端定位销采用短圆销,控制两个自由度,通过大端的液压缸压紧大端浮动压板进而压紧连杆大头,小端液压缸驱动小头浮动压板压紧小端压环进而压紧连杆小头,控制3个自由度,6个自由度可以完全将连杆定位。本实用新型的优点在于设计简单,定位准确,操作方便,整个过程都是机床程序控制,自动化程度高,对于没有侧定位面的连杆非常适用;通用性强,可以满足生产不同品种连杆的需要。
A precision boring fixture for connecting rods with large and small holes uses a locating pin and a locating block for positioning at the large end. The large-end locating pin is a short, chamfered pin placed in the large-end hole, controlling one degree of freedom. The small-end locating pin is a short, round pin, controlling two degrees of freedom. A hydraulic cylinder at the large end presses a floating pressure plate at the large end, thereby pressing the large end of the connecting rod. A hydraulic cylinder at the small end drives a floating pressure plate at the small end to press a pressure ring at the small end, thereby pressing the small end of the connecting rod. This controls three degrees of freedom, allowing for complete positioning of the connecting rod across six degrees of freedom. The advantages of this invention are its simple design, accurate positioning, and convenient operation. The entire process is controlled by a machine tool program, resulting in a high degree of automation. It is particularly suitable for connecting rods without side locating surfaces. It also has strong versatility, meeting the needs of producing different types of connecting rods.
Description
技术领域 technical field
本实用新型涉及汽车连杆加工领域,具体涉及一种连杆精镗大小端孔夹具。The utility model relates to the field of automobile connecting rod processing, in particular to a jig for fine boring large and small end holes of connecting rods.
背景技术 Background technique
汽车连杆大小端孔的精镗加工采用立式加工中心进行,手动上下活,每次可加工六件,用小端孔、大端定位面(侧面)、连杆端面实现完全定位。现有技术中,连杆小端采用短定位销定位,控制连杆的X和Y方向,限制工件的两个自由度,连杆端面限制3个自由度,大端侧面限制1个自由度,该方案的缺点是精加工大小端孔前必须先加工侧定位面,用于后面工序加工定位,机加工工序较多,工时较长,而现在新产品在设计时就没有侧定位面,所以毛坯面无法准确定位,因此需要设计新的夹具,以满足连杆大小端孔的精镗加工需要。The fine boring process of the large and small end holes of the automobile connecting rod is carried out by a vertical machining center, which can be manually moved up and down, and six pieces can be processed at a time, and the small end hole, the large end positioning surface (side), and the connecting rod end surface are used for complete positioning. In the prior art, the small end of the connecting rod is positioned with a short positioning pin to control the X and Y directions of the connecting rod, limiting two degrees of freedom of the workpiece. The disadvantage of this scheme is that the side positioning surface must be processed before finishing the large and small end holes, which is used for processing and positioning in the subsequent process. The surface cannot be accurately positioned, so a new fixture needs to be designed to meet the needs of fine boring of the large and small end holes of the connecting rod.
实用新型内容 Utility model content
本实用新型提供一种连杆精镗大小端孔夹具,可解决了连杆大小端孔精镗加工时不能准确定位的问题。The utility model provides a jig for fine boring large and small end holes of a connecting rod, which can solve the problem of inaccurate positioning during fine boring of the large and small end holes of the connecting rod.
为实现上述目的,采用以下技术方案:In order to achieve the above purpose, the following technical solutions are adopted:
一种连杆精镗大小端孔夹具,包括连杆、液压缸和定位部件,所述定位部件包括大端定位销、小端定位销和大端定位块、小端定位块,所述连杆的大小端分别放置于大端定位块和小端定位块下,所述大端定位块通过大端压板和大端液压缸拉杆连接大端液压缸,小端压板通过小端液压缸拉杆连接于小端液压缸,所述大端定位块上有浮动压板,小端定位块上有小端压环,浮动压板通过大端压板与大端液压缸拉杆连接,小端压环通过小端压板与小端液压缸拉杆连接;所述大端定位销和小端定位销分别置于大小端孔中将连杆定位,大端定位销和小端定位销通过气缸接杆连接于各自的驱动气缸,所述大端定位销是短削边销,小端定位销是短圆销。A jig for fine boring large and small end holes of a connecting rod, comprising a connecting rod, a hydraulic cylinder and a positioning component, the positioning component comprising a large-end positioning pin, a small-end positioning pin, a large-end positioning block, and a small-end positioning block, the connecting rod The large and small ends of the large end positioning block are respectively placed under the large end positioning block and the small end positioning block. The large end positioning block is connected to the large end hydraulic cylinder through the large end pressure plate and the large end hydraulic cylinder pull rod, and the small end pressure plate is connected to the small end hydraulic cylinder pull rod. The small end hydraulic cylinder has a floating pressure plate on the big end positioning block, a small end pressure ring on the small end positioning block, the floating pressure plate is connected with the large end hydraulic cylinder pull rod through the large end pressure plate, and the small end pressure ring is connected to The small-end hydraulic cylinder tie rod connection; the large-end positioning pin and the small-end positioning pin are respectively placed in the large and small end holes to position the connecting rod, and the large-end positioning pin and the small-end positioning pin are connected to the respective driving cylinders through the cylinder rod. The positioning pin at the large end is a short chamfering pin, and the positioning pin at the small end is a short round pin.
作为一个优选方案,用于定位压紧连杆大端的装置都固定在大端上板的上面和背面,用于定位压紧小端的装置都固定在小端上板的上面和背面,大端上板和小端上板与肋板连接,肋板与底板连接,底板和机床导轨固定连接。As a preferred solution, the devices for positioning the large end of the compression link are fixed on the top and back of the upper plate of the large end, and the devices for positioning the small end of the compression are fixed on the top and back of the upper plate of the small end. The plate and the small end upper plate are connected with the rib plate, the rib plate is connected with the bottom plate, and the bottom plate is fixedly connected with the guide rail of the machine tool.
作为进一步的优选方案,所述大端上板与肋板用螺钉固定连接;所述小端上板与肋板是由可以调整距离的U型长孔固定。As a further preferred solution, the upper plate at the large end is fixedly connected to the rib plate with screws; the upper plate at the small end and the rib plate are fixed by a U-shaped long hole whose distance can be adjusted.
作为更进一步的优选方案,所述压住连杆大端的浮动压板和大端压板之间,以及小端浮动压板和小端压环之间都采用U型结构连接。As a further preferred solution, a U-shaped structure is used for connection between the floating pressure plate that presses the large end of the connecting rod and the large end pressure plate, and between the small end floating pressure plate and the small end pressure ring.
本实用新型的优点在于,结构简单,易于实现且成本较低,由于它采用了大小端定位销定位,夹具设计简单,定位准确,操作方便,两定位销自动定位,然后退回压紧,整个过程都是机床程序控制,自动化程度高,对于没有侧定位面的连杆非常适用;两块上板都采用U形长孔固定,对不同中心距的连杆可以调整中心距,大端浮动压板在拆掉弹簧卡圈后可以方便的更换,以满足生产不同品种连杆的需要,通用性强。The utility model has the advantages of simple structure, easy realization and low cost. Because it adopts positioning pins at the large and small ends, the fixture design is simple, the positioning is accurate, and the operation is convenient. The two positioning pins are automatically positioned, and then returned for compression. Both are controlled by machine tool programs, with a high degree of automation, and are very suitable for connecting rods without side positioning surfaces; the two upper plates are fixed with U-shaped long holes, and the center distance can be adjusted for connecting rods with different center distances. After the spring collar is removed, it can be easily replaced to meet the needs of producing different types of connecting rods, and has strong versatility.
附图说明 Description of drawings
下面根据实施例和附图对本实用新型作进一步详细说明。Below according to embodiment and accompanying drawing, the utility model is described in further detail.
图1是本实用新型实施例的主视图;Fig. 1 is the front view of the utility model embodiment;
图2是图1的侧剖视图;Fig. 2 is a side sectional view of Fig. 1;
图3是图2中小端部分剖视图;Fig. 3 is a partial sectional view of the small end in Fig. 2;
图中:In the picture:
1、小端上板;2、底板;3、肋板;4、大端上板;5、液压缸;6、大端铜套;7、液压缸拉杆;8、大端压板;9、液压缸铰链片;10、大端液压缸支座;11、大端浮动压板;12、大端定位块;13、大端定位销;14、连杆;15、气缸;16、气缸连接杆;17、气缸垫块;18、定位销导套;19、大端座金;20、小端定位销;21、小端压环;22、小端压板。1. Small end upper plate; 2. Bottom plate; 3. Rib plate; 4. Big end upper plate; 5. Hydraulic cylinder; 6. Big end copper sleeve; 7. Hydraulic cylinder tie rod; 8. Big end pressure plate; 9. Hydraulic Cylinder hinge piece; 10. Big end hydraulic cylinder support; 11. Big end floating pressure plate; 12. Big end positioning block; 13. Big end positioning pin; 14. Connecting rod; 15. Cylinder; 16. Cylinder connecting rod; 17 , Cylinder block; 18, positioning pin guide sleeve; 19, large end seat gold; 20, small end positioning pin; 21, small end pressure ring; 22, small end pressure plate.
具体实施方式 Detailed ways
如图1至3所示,给出了本实用新型的一个具体实施例,图中,As shown in Figures 1 to 3, a specific embodiment of the present utility model is provided, among the figures,
一种连杆精镗大小孔夹具,将连杆14放置于大端定位块12和小端定位块之下,大端定位销13和小端定位销20升起将连杆14定位,然后大端浮动压板11和小端压环21压紧,这时大端定位销13和小端定位销20退回,定位完成。大端定位块12和小端定位块属于定位面定位,控制3个自由度,小端定位销20是短圆销,控制2个自由度,大端定位销13是短削边销控制1个自由度,6个自由度可以完全将连杆定位。A connecting rod fine boring jig for large and small holes, the connecting
大端定位和压紧部分包括:大端定位块12、大端定位销12、气缸15、气缸接杆16、气缸垫块17、定位销导套18、大端座金19等,气缸接杆16与气缸15是螺纹连接,气缸接杆16另一端与大端定位销13刚性连接,用内六角螺栓固定。大端定位块12和大端座金19固定在大端上板4上,气缸15和气缸垫块17固定在大端上板4的背面,定位销导套18用于导向和保护气缸接杆16。气缸15的升起带动气缸接杆16和大端定位销12升起定位,定位完成后退回,整个过程都是机床程序控制。大端压紧装置包括:液压缸5、液压缸拉杆7、大端压板8、大端液压缸支座10、大端浮动压板11、液压缸铰链片9、以及配套的铜套和弹簧卡圈等,大端浮动压板11用弹簧卡圈固定在大端压板8的一端,大端压板8的另一端与液压缸拉杆7连接,液压缸拉杆7与液压缸5螺纹刚性连接,液压缸5带动液压缸拉杆7上升,使得大端浮动压板11压紧,液压缸5带动液压缸拉杆7退回,大端浮动压板11抬起,液压缸拉杆7靠铜套来导向定位,大端浮动压板11的压紧和升起也是靠机床程序来控制,液压缸铰链片9的两端分别与大端压板8和大端液压缸支座10连接,用于稳固和定位大端压板8。小端的定位和压紧原理和大端相同。The big end positioning and pressing part includes: big
如图1、2所示,用于定位压紧连杆大端的装置都固定在大端上板4的上面和背面,用于定位压紧小端的装置都固定在小端上板1的上面和背面,上板1和上板2与肋板3连接,肋板3又与底板2连接,底板2再和机床导轨固定。小端上板1与肋板3用螺钉固定,不能移动改变位置;而大端上板2与肋板3是长孔连接,可以调整距离,用来加工不同品种的连杆。大端压紧之所以设计成大端浮动压板11和大端压板8,并且大端浮动压板11还是U型结构,是为了使受力均衡;小端压环21和小端压板22也是同样的道理。As shown in Figures 1 and 2, the devices for positioning the large end of the compression link are fixed on the top and back of the
本实用新型的优点在于,结构简单,易于实现且成本较低,由于它采用了大小端定位销定位,夹具设计简单,定位准确,操作方便,两定位销自动定位,然后退回压紧,整个过程都是机床程序控制,自动化程度高,对于没有侧定位面的连杆非常适用;两块上板都采用U形长孔固定,对不同中心距的连杆可以调整中心距,大端浮动压板在拆掉弹簧卡圈后可以方便的更换,以满足生产不同品种连杆的需要,通用性强。The utility model has the advantages of simple structure, easy realization and low cost. Because it adopts positioning pins at the large and small ends, the fixture design is simple, the positioning is accurate, and the operation is convenient. The two positioning pins are automatically positioned, and then returned for compression. Both are controlled by machine tool programs, with a high degree of automation, and are very suitable for connecting rods without side positioning surfaces; the two upper plates are fixed with U-shaped long holes, and the center distance can be adjusted for connecting rods with different center distances. After the spring collar is removed, it can be easily replaced to meet the needs of producing different types of connecting rods, and has strong versatility.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205648027U CN202399059U (en) | 2011-12-30 | 2011-12-30 | Clamp for fine boring of large and small end holes of connecting rod |
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|---|---|---|---|
| CN2011205648027U CN202399059U (en) | 2011-12-30 | 2011-12-30 | Clamp for fine boring of large and small end holes of connecting rod |
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| CN202399059U true CN202399059U (en) | 2012-08-29 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537927A (en) * | 2013-09-27 | 2014-01-29 | 江苏省徐州锻压机床厂集团有限公司 | Universal fixture for slotting press machine connecting rod |
| CN103831650A (en) * | 2014-03-03 | 2014-06-04 | 杭州钰友精密机械有限公司 | Fixture for machining holes in large and small ends of automotive engine connecting rod |
| CN104842199A (en) * | 2015-05-26 | 2015-08-19 | 宁波市凯博数控机械有限公司 | Pneumatic fixture capable of quickly clamping crankshaft connecting rod |
| CN106271771A (en) * | 2016-08-30 | 2017-01-04 | 杭州九龙机械制造有限公司 | A kind of hydraulically operated fixture |
| CN106493684A (en) * | 2016-12-29 | 2017-03-15 | 重庆昌跃机电制造有限公司 | A kind of torque mechanism for crankshaft-link rod production |
| CN107717424A (en) * | 2017-09-19 | 2018-02-23 | 敏实汽车技术研发有限公司 | A kind of full-automatic fastener of studs |
| CN107932136A (en) * | 2017-11-29 | 2018-04-20 | 芜湖航天汽车连杆有限公司 | Connecting rod two end while positioner |
| CN108747518A (en) * | 2018-08-20 | 2018-11-06 | 江苏罡阳股份有限公司 | Engine link concentric reducer bore hole is integrally machined device |
| CN109514265A (en) * | 2018-12-30 | 2019-03-26 | 浙江昊龙电气有限公司 | A kind of process for machining |
| CN112846296A (en) * | 2021-01-05 | 2021-05-28 | 襄阳长源东谷实业股份有限公司 | Variable center distance positioning device and connecting rod fine boring clamp using same |
-
2011
- 2011-12-30 CN CN2011205648027U patent/CN202399059U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537927A (en) * | 2013-09-27 | 2014-01-29 | 江苏省徐州锻压机床厂集团有限公司 | Universal fixture for slotting press machine connecting rod |
| CN103831650A (en) * | 2014-03-03 | 2014-06-04 | 杭州钰友精密机械有限公司 | Fixture for machining holes in large and small ends of automotive engine connecting rod |
| CN103831650B (en) * | 2014-03-03 | 2017-02-08 | 杭州钰友精密机械有限公司 | Fixture for machining holes in large and small ends of automotive engine connecting rod |
| CN104842199B (en) * | 2015-05-26 | 2017-08-15 | 宁波市凯博数控机械有限公司 | A kind of air-actuated jaw of fast clamp crankshaft-link rod |
| CN104842199A (en) * | 2015-05-26 | 2015-08-19 | 宁波市凯博数控机械有限公司 | Pneumatic fixture capable of quickly clamping crankshaft connecting rod |
| CN106271771A (en) * | 2016-08-30 | 2017-01-04 | 杭州九龙机械制造有限公司 | A kind of hydraulically operated fixture |
| CN106493684A (en) * | 2016-12-29 | 2017-03-15 | 重庆昌跃机电制造有限公司 | A kind of torque mechanism for crankshaft-link rod production |
| CN107717424A (en) * | 2017-09-19 | 2018-02-23 | 敏实汽车技术研发有限公司 | A kind of full-automatic fastener of studs |
| CN107932136A (en) * | 2017-11-29 | 2018-04-20 | 芜湖航天汽车连杆有限公司 | Connecting rod two end while positioner |
| CN108747518A (en) * | 2018-08-20 | 2018-11-06 | 江苏罡阳股份有限公司 | Engine link concentric reducer bore hole is integrally machined device |
| CN109514265A (en) * | 2018-12-30 | 2019-03-26 | 浙江昊龙电气有限公司 | A kind of process for machining |
| CN112846296A (en) * | 2021-01-05 | 2021-05-28 | 襄阳长源东谷实业股份有限公司 | Variable center distance positioning device and connecting rod fine boring clamp using same |
| CN112846296B (en) * | 2021-01-05 | 2024-05-14 | 襄阳长源东谷实业股份有限公司 | Center distance variable positioning device and connecting rod fine boring clamp using same |
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Address after: 067000 East Chengde Industrial Park, Hebei Patentee after: Chengde Ken Galaxy link Co., Ltd. Address before: 067000 Chengde high tech Industrial Development Zone, Hebei Patentee before: Chengde Suken Yinhe Connecting Rod Co.,Ltd. |
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Granted publication date: 20120829 |
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