CN202398517U - Index amplitude transformer for ultrasonic grinding - Google Patents

Index amplitude transformer for ultrasonic grinding Download PDF

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Publication number
CN202398517U
CN202398517U CN2011205190998U CN201120519099U CN202398517U CN 202398517 U CN202398517 U CN 202398517U CN 2011205190998 U CN2011205190998 U CN 2011205190998U CN 201120519099 U CN201120519099 U CN 201120519099U CN 202398517 U CN202398517 U CN 202398517U
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CN
China
Prior art keywords
horn
exponential
ultrasonic grinding
amplitude transformer
ultrasonic
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011205190998U
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Chinese (zh)
Inventor
刘国文
钟美鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaxing nanyang vocational technical college
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Jiaxing nanyang vocational technical college
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Priority to CN2011205190998U priority Critical patent/CN202398517U/en
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Abstract

The utility model discloses an index amplitude transformer for ultrasonic grinding. The index amplitude transformer is of a trumpet-shaped structure, wherein the front trumpet mouth of the trumpet-shaped structure is an input end, and the rear part of the trumpet-shaped structure is an output end. The index amplitude transformer can be used for improving the efficiency of ultrasonic grinding and reducing the heating of a connection part, so that the index amplitude transformer is suitable for use in ultrasonic grinding devices.

Description

The horn,exponential that ultrasonic grinding is used
Technical field
The utility model relates to a kind of horn,exponential, relates to a kind of horn,exponential that is applied to ultrasonic fine-lapping device efficiently especially.
Background technology
Ultrasonic amplitude transformer is claimed ultrasonic gear lever again, and its effect is to amplify the amplitude of ultrasonic vibration that transducer obtained, to satisfy the needs of Ultrasonic machining.Ultrasonic wave is mainly propagated with the compressional wave form in the metal bar bar, causes that each point is made double vibrations by sinusoidal rule in the original place along the direction of advance of ripple in the bar, and is transmitted to the instrument end face with the velocity of sound, and the instrument end face of making is done ultrasonic vibration.
Horn is amplified mechanical vibration displacement or velocity amplitude so that carry out machining, as the transducer amplitude be generally 4~10 μ m, and processing often need reach 10~100 μ m, this just must be by means of the amplification of horn; Horn makes transducer mate coupling acoustic energy with acoustic load better as the mechanical impedance converter.Amplitude that mechanical oscillation are excessive and too high frequency can make horn bear very big internal stress, can surpass the fatigue strength of horn material when serious, reduce its service life.Along with the increase of instrument vibration amplitude and frequency, strengthened the energy dissipation of junction between instrument and horn, horn and the transducer.Therefore the horn design plays an important role to the efficient of Ultrasonic machining.
Summary of the invention
The purpose of the utility model is to design a kind of a kind of horn,exponential efficient and simple in structure.
What the utility model will solve is the existing secondary bar inefficiency that becomes, and the coupling part is prone to heating and the high problem of its inner internal stress.
The purpose of the utility model realizes through following technical scheme:
Described horn,exponential is a flared structure, and the anterior horn mouth of flared structure is an input, and the rear portion is an output.
Described flared structure is from the arbitrary section diameter of a certain position of input D(x) calculate according to following formula:
?D(x)=
Figure 554775DEST_PATH_IMAGE001
Figure 309105DEST_PATH_IMAGE002
In the formula,
Figure 108433DEST_PATH_IMAGE003
Be the horn length overall,
Figure 631819DEST_PATH_IMAGE004
,
Figure 373248DEST_PATH_IMAGE005
Be respectively horn,exponential Shu Ru Duan ﹑ output diameter of section, xBe coordinate xThe axle value.
The beneficial effect of the utility model is: the index of the utility model becomes the efficient that secondary bar can improve ultrasonic grinding, reduces the heating of coupling part and reduces the inner internal stress of horn.
Description of drawings
Fig. 1 is the structural representation of ultrasonic grinding device.
Fig. 2 is the dimensional drawing of the utility model horn,exponential structure.
Fig. 3 is the stereogram of horn,exponential.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
As shown in Figures 2 and 3, the described horn,exponential of the utility model is a flared structure, and the anterior horn mouth of flared structure is an input, and the rear portion is an output.
Figure 349294DEST_PATH_IMAGE006
,
Figure 952313DEST_PATH_IMAGE007
respectively, amounting shaped horn inputs and outputs.
Described flared structure is from the arbitrary section diameter of a certain position of input D(x) calculate according to following formula:
?D(x)=
In the formula,
Figure 472922DEST_PATH_IMAGE003
Be the horn length overall,
Figure 614053DEST_PATH_IMAGE004
, Be respectively horn,exponential Shu Ru Duan ﹑ output diameter of section, xBe coordinate xThe axle value, xInitial point is an input
Figure 618098DEST_PATH_IMAGE006
Each cross section value of the correspondence position that above-mentioned formula calculates sees the following form, RBe radius.
X(mm) 8.8 17.7? 26.5 35.4 ? 44.2 53.0 61.9 ? 70.7 79.6? 88.4
R (mm) 34.8? 30.3? 26.4 22.9 ? 20 17.4 15.2 ? 13.2? 11.5 10.0
The ultrasonic grinding apparatus structure that the utility model is fit to is as shown in Figure 1; The operation principle of this device is: supersonic generator 1 converts the alternating current of 220V, 50Hz into supersonic frequency electric oscillation signal; Transducer 2 converts the electric oscillation signal that supersonic generator produces into the supersonic frequency mechanical oscillation, and horn,exponential 3 is transferred to little milling tool 4 after the vibration of transducer 2 is amplified.

Claims (2)

1. a ultrasonic grinding is used horn,exponential, it is characterized in that described horn,exponential is a flared structure, and the anterior horn mouth of flared structure is an input, and the rear portion is an output.
2. ultrasonic grinding according to claim 1 is used horn,exponential, it is characterized in that the arbitrary section diameter of described flared structure from a certain position of input D(x) calculate according to following formula:
?D(x)=
Figure DEST_PATH_IMAGE001
Figure 526312DEST_PATH_IMAGE002
In the formula, Be the horn length overall,
Figure DEST_PATH_IMAGE005
,
Figure 929928DEST_PATH_IMAGE006
Be respectively horn,exponential Shu Ru Duan ﹑ output diameter of section, xBe coordinate xThe axle value.
CN2011205190998U 2011-12-13 2011-12-13 Index amplitude transformer for ultrasonic grinding Expired - Fee Related CN202398517U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205190998U CN202398517U (en) 2011-12-13 2011-12-13 Index amplitude transformer for ultrasonic grinding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205190998U CN202398517U (en) 2011-12-13 2011-12-13 Index amplitude transformer for ultrasonic grinding

Publications (1)

Publication Number Publication Date
CN202398517U true CN202398517U (en) 2012-08-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011205190998U Expired - Fee Related CN202398517U (en) 2011-12-13 2011-12-13 Index amplitude transformer for ultrasonic grinding

Country Status (1)

Country Link
CN (1) CN202398517U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402683A (en) * 2018-12-12 2019-03-01 常州大学 A kind of initialization layer and the ultrasonic raising coating binding force method combined

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402683A (en) * 2018-12-12 2019-03-01 常州大学 A kind of initialization layer and the ultrasonic raising coating binding force method combined

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120829

Termination date: 20121213