The washing unit of intermediate bearing body water jacket samdwich
Technical field
The utility model relates to a kind of washing unit, particularly a kind of washing unit of intermediate bearing body water jacket samdwich.
Background technique
General mini engine is the petrol engine of limousine particularly; Because of the space of motor little; The impeller of the intermediate bearing body of exhaust-gas turbocharger and air compressor wheel rotating speed are high; With lubricant oil the intermediate bearing body is just cooled off and to reach the cooling requirement, therefore the intermediate bearing system is become to have the water-cooled intermediate bearing body of water jacket samdwich.But the turbidity test to the water jacket samdwich of its intermediate bearing body require very high.The inner chamber of the water jacket samdwich of intermediate bearing body does not allow the foreign material above 4mg weight, and the turbidity test of the water jacket samdwich of petrolic intermediate bearing body have been brought up to the foreign material that do not allow above 2.1mg weight.The water jacket samdwich intake-outlet of intermediate bearing body is smaller; Whole water jacket samdwich is the more than half circumferential body that is enclosed in more than half circumference of external of intermediate bearing, adopts the method for common spray cleaning solution to do general cleaning with interior cover recessed surface more in low relief to the appearance of water jacket samdwich.General washing water flow arrives whole water jacket samdwich after can't getting into water jacket samdwich from the through hole, can only clean through hole and other few part water jacket samdwich like this, all can not reach effectively clear Xian to most of place in the water jacket samdwich.With ultrasonic tank the water jacket samdwich of intermediate bearing body is cleaned the still difficult index request that reaches turbidity test.
Summary of the invention
The purpose of the utility model provides a kind of washing unit of intermediate bearing body water jacket samdwich.But the water jacket samdwich of bearing support cleans and reaches the index request of turbidity test between this washing unit quick centering.
The technological scheme of the utility model is: a kind of washing unit of intermediate bearing body water jacket samdwich.Left purge chamber arranged side by side and right purge chamber are housed on the straight-side frame.Purge chamber, a left side and the corresponding setting in right purge chamber.
Front, right purge chamber is provided with the door of having family.Movable gate is contained in the door of chamber.Be connected with lift cylinder above the movable gate.Lift cylinder drives movable gate and moves up and down and opening and closing chamber door.In the right purge chamber high-pressure outlet is housed.2-6 stainless steel high pressure nozzle is housed on the high-pressure outlet.All be set with the taper nylon jacket on each stainless steel high pressure nozzle.High-pressure outlet links to each other with solenoid valve through water pipe and communicates.In the right purge chamber 2-6 active grab is housed.Each active grab all is equipped with each stainless steel high pressure nozzle.Bottom, right purge chamber is provided with the lower shoe of laying the intermediate bearing body.After the intermediate bearing body is put on the lower shoe of bottom, right purge chamber; The jacket passage water intake of each intermediate bearing body water jacket samdwich is sleeved on the taper nylon jacket of corresponding stainless steel high pressure nozzle, compresses and fix the intermediate bearing body then from above with corresponding active grab.The jacket passage water outlet of intermediate bearing body water jacket samdwich links to each other with right purge chamber and communicates.
The structure of purge chamber, a left side is identical with the said structure of right purge chamber.
Right purge chamber and bottom, the left purge chamber water tank inlet for being connected with right purge chamber and left purge chamber, water tank inlet one side is for going out water tank.Water tank inlet and go out to be provided with filter screen between the water tank.The cartridge filter that fine filter core is housed is contained in out the water tank top, and the cartridge filter outlet pipe of cartridge filter links to each other with solenoid valve and communicates.High-pressure water pump is contained in out in the water tank and from going out in the water tank and absorbs water.The cartridge filter intake pipe of cartridge filter links to each other with the high-pressure water pump outlet pipe of high-pressure water pump and communicates.The high-pressure water pump intake pipe of high-pressure water pump with go out water tank and link to each other and communicate.The water smoke suction machine that links to each other with left purge chamber and communicate with right purge chamber is equipped with top, left purge chamber in right purge chamber.Each lift cylinder is connected with relay respectively with each solenoid valve and is moved with each solenoid valve by each lift cylinder of relay control.
High-pressure water pump adopts homemade JGGC type high-pressure wash pump, and its pressure is 4Mpa, and its flow is 12.5m3/h.
The working principle and the process of the utility model are: the utility model is provided with two purge chambers; Can be used alternatingly, unloaded the intermediate bearing body of oneself cleaning and adorn intermediate bearing body to be cleaned purge chamber, a left side when right purge chamber was cleaned intermediate bearing body water jacket samdwich.Purge chamber, a left side also just in time accomplished the work of unloading, adorn the intermediate bearing body when completion was cleaned to intermediate bearing body water jacket samdwich by right purge chamber.This left purge chamber is cleaned intermediate bearing body water jacket samdwich, and unload the intermediate bearing body of oneself cleaning and adorns intermediate bearing body to be cleaned right purge chamber simultaneously.So continuously with two purge chambers intermediate bearing body water jacket samdwich is cleaned incessantly in turn.Continuous operation can significantly reduce the standby time of workpiece loading and unloading like this, has accelerated the cleaning speed to water jacket samdwich greatly.2-6 stainless steel nozzle and 2-6 active grab are installed in each purge chamber simultaneously, just can be cleaned 2-6 intermediate bearing body water jacket samdwich simultaneously, this has also accelerated the cleaning speed to water jacket samdwich greatly.
It is 4Mpa that high-pressure water pump adopts its pressure, and its flow is the homemade JGGC type high-pressure wash pump of 12.5m3/h, can guarantee simultaneously 2-6 intermediate bearing body water jacket samdwich to be cleaned and reach the index request to the water jacket samdwich turbidity test like this.
Have water tank inlet can receive circulating water in the middle of each bottom, purge chamber, water tank inlet one side is for going out water tank.Water tank inlet has filter screen in the middle of the water tank with going out.Circulating water through behind the strainer filtering gets into out water tank, and circulating water after filtering supplies intermediate bearing body water jacket samdwich is cleaned after delivering to filter cartridge by high-pressure water pump.This structure makes cleaning solution utilization more capable of circulation, thereby can practice thrift cleaning solution greatly, greatly lowers cost of production.
The water smoke suction function at top, purge chamber will be washed the water smoke suction that produces in the intermediate bearing body water jacket samdwich process and gone out the purge chamber.
Two lift cylinder opening and closing chamber doors and electricity are grown valve and are supplied the work of high pressure water all to carry out the work under the drive at relay to two purge chambers in turn.
The utility model has the advantages that the washing unit that a kind of intermediate bearing body water jacket samdwich is provided.But the water jacket samdwich of bearing support cleans and reaches the index request of turbidity test between this washing unit quick centering.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is described further.
Fig. 1 is the structural representation of the utility model.
Fig. 2 is that the A-A of Fig. 1 is to sectional view.
Fig. 3 is that the B-B of Fig. 2 is to sectional view.
In the accompanying drawing: 1, lift cylinder, 2, water smoke suction machine, 3-1, right purge chamber, 3-2, left purge chamber, 4, movable gate, 5, the chamber door; 6, water tank inlet, 7, solenoid valve, 8, the cartridge filter outlet pipe, 9, go out water tank, 10, fuselage, 11, filter screen; 12, high-pressure outlet, 13, active grab, 14, the jacket passage water outlet, 15, high pressure nozzle, 16, the jacket passage water intake; 17, intermediate bearing body, 18, lower shoe, 19, the high-pressure water pump intake pipe, 20, high-pressure water pump, 21, the high-pressure water pump outlet pipe; 22, cartridge filter, 23, filter core, 24, the cartridge filter intake pipe, 25, the taper nylon jacket, 26, relay.
Embodiment
Shown in each figure; A kind of washing unit of intermediate bearing body water jacket samdwich.Right 3-1 of purge chamber arranged side by side and the left 3-2 of purge chamber are housed on the straight-side frame 10.Right 3-1 of purge chamber and the corresponding setting of the left 3-2 of purge chamber.
3-1 front, right purge chamber is provided with the door 5 of having family.Movable gate 4 is contained in the chamber door 5.Be connected with lift cylinder 1 above the movable gate 4.Lift cylinder 1 drives movable gate 4 and moves up and down and opening and closing chamber door 5.In the right 3-1 of purge chamber high-pressure outlet 12 is housed.4 stainless steel high pressure nozzles 15 are housed on the high-pressure outlet 12.All be set with taper nylon jacket 25 on each stainless steel high pressure nozzle 15.High-pressure outlet 12 links to each other with solenoid valve 7 through water pipe and communicates.In the right 3-1 of purge chamber 4 active grabs 13 are housed.Each active grab 13 all is equipped with each stainless steel high pressure nozzle 15.3-1 bottom, right purge chamber is provided with the lower shoe 18 of laying intermediate bearing body 17.After intermediate bearing body 17 is put on the lower shoe 18 of 3-1 bottom, right purge chamber; The jacket passage water intake 16 of each intermediate bearing body 17 water jacket samdwich is sleeved on the taper nylon jacket 25 of corresponding stainless steel high pressure nozzle 15, compresses and fix intermediate bearing body 17 from above with corresponding active grab 13 then.The jacket passage water outlet 14 of intermediate bearing body 17 water jacket samdwich links to each other with the right 3-1 of purge chamber and communicates.
The structure of the left side 3-2 of purge chamber is identical with the structure of the right 3-1 of purge chamber.
The water tank inlet 6 of the bottom of right 3-1 of purge chamber and the left 3-2 of purge chamber for being connected with right 3-1 of purge chamber and the left 3-2 of purge chamber, water tank inlet 6 one sides are for going out water tank 9.Water tank inlet 6 and go out to be provided with filter screen 11 between the water tank 9.The cartridge filter 22 that fine filter core 23 is housed is contained in out water tank 9 tops, and the cartridge filter outlet pipe 8 of cartridge filter 22 links to each other with solenoid valve 7 and communicates.High-pressure water pump 20 is contained in out in the water tank 9 and through high-pressure water pump intake pipe 19 and absorbs water from going out in the water tank 9.The cartridge filter intake pipe 24 of cartridge filter 22 links to each other with the high-pressure water pump outlet pipe 21 of high-pressure water pump 20 and communicates.The water smoke suction machine 2 that is connected with right 3-1 of purge chamber and the left 3-2 of purge chamber is equipped with at right 3-1 of purge chamber and 3-2 top, left purge chamber.Each lift cylinder 1 is connected with relay 26 respectively with each solenoid valve 7 and is moved by each lift cylinder 1 of relay 26 controls and each solenoid valve 7.
High-pressure water pump 20 adopts homemade JGGC type high-pressure wash pump, and its pressure is 4Mpa, and its flow is 12.5m3/h.