CN202390403U - Cooling and washing system for biomass synthesis gases - Google Patents
Cooling and washing system for biomass synthesis gases Download PDFInfo
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- CN202390403U CN202390403U CN2011205614459U CN201120561445U CN202390403U CN 202390403 U CN202390403 U CN 202390403U CN 2011205614459 U CN2011205614459 U CN 2011205614459U CN 201120561445 U CN201120561445 U CN 201120561445U CN 202390403 U CN202390403 U CN 202390403U
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Abstract
A cooling and washing system for biomass synthesis gases relates to the use of biomass energy in the novel energy resource field. The system comprises a chilling tower connected with a high temperature biomass pyrolyzation gasification furnace, which is connected with a waste heat boiler, a washing cooling tower and an electric dust precipitator through a synthesis gas pipeline. Preferably, the chilling tower is a water-cooling type chilling tower; the waste boiler comprises a water pipe type waste heat boiler and a heat pipe type heat boiler which are connected successively. Compared with the existing purification processing mode by utilizing coal gases, the cooling and washing system utilizes a chilling mode of partial water spray outside the furnace, has no interference in the gasification operation, and is capable of considering cooling slag condensing effect and heat utilization effect of the system by controlling the chilling degree; the two-stage and dual pressure waste heat boiler is arranged, central collection and processing of heavy tar is achieved, gradient recycling of waste heat is achieved, and the thermal efficiency of the system is improved; the chilling tower is washed and the electric dust precipitator is used for removing dust and tar, so that gradient recycling of synthesis gases is achieved, and the whole system is smooth in operation and simple in structure.
Description
Technical field
The utility model relates to the utilization of biomass energy in the new energy field, refers to a kind of biomass synthesis gas cooling, washing system particularly.
Background technology
Along with petering out of fossil oil, the development and use of biomass renewable and clean energy resource receive common concern, and are among the fast development.Biomass-making gas, system oil are the important subject in new energy development field.
The same with gas maked coal, biomass-making gas also must experience the scavenging process of cooling, washing.Present stage, the research of relevant biomass gasification method is more, and has obtained a large amount of achievements, but less about the research of biomass synthesis gas cooling, washing aspect, continues to use the old way of traditional gas maked coal cooling, washing more.
Gas maked coal cooling nothing more than in the stove, stove is outer or the mode of inside and outside combination.
During water-cooled, gasification furnace structure is complicated in the stove, and the body of heater size is big, and wall is prone to hang slag, and the water side is prone to fouling, the hidden danger that exists booster or perforation to leak; During air cooling, gas consumption is big in the stove, and the volume of gas mixture increases morely, and then has increased the size of follow-up equipment, and main flow and circulation gas maked coal flow process power consumption are high.
The outer mode of water Quench fully of stove can directly be reduced to 200～300 ℃ with the temperature of synthetic gas, but water Quench mode only is suitable for the synthetic usefulness of specific chemical industry fully, and bigger limitation is arranged.
Adopt the radiation formula waste heat boiler to come the cooling down high-temperature synthetic gas, require this waste heat boiler that bigger crust block heating surface is arranged, and need to be equipped with special deashing device, can increase facility investment.
The method of gas maked coal dedusting, decoking also has a lot, like sedimentation, filtration, cyclone dust removal, electric precipitation, washing or shaped Venturi dedusting etc.Different modes, dust removing effects and resistance consumption difference are also bigger.
Likewise, different raw materials and gasifying process, the characteristic of synthetic gas also is not quite similar, and reach advanced decontamination index and economic target, should adopt process method and system configuration targetedly.And the treatment process of traditional gas maked coal, its system complex, long flow path, energy consumption height, low, the stability and less economical of efficient, for the purifying treatment of biomass synthesis gas, and impracticable.
The utility model content
The utility model technical problem to be solved just provides a kind of biomass synthesis gas cooling, washing process and system, and its system is simple and direct, and energy consumption is low, efficient is high.
For solving the problems of the technologies described above; A kind of biomass synthesis gas cooling, washing system that the utility model provides; Comprise the quenching column that links to each other with the high temperature pyrolysis biomass gasifying furnace, quenching column connects waste heat boiler, washing cooling tower and electric precipitator through the synthetic gas pipeline successively.
In the technique scheme, said high temperature pyrolysis biomass gasifying furnace is connected through the water-cooled flue device with quenching column.
Further, said water-cooled flue device comprises water-cooled flue and heat pipe thereof; Water-cooled flue is tightly connected in order by import water-cooled flue, last elbow water-cooled flue, straight water-cooled flue, following elbow water-cooled flue and outlet water-cooled flue and constitutes; The heat pipe circumferential array, through steel plate bar seamless link looping water wall, annular water wall inner chamber constitutes above-mentioned each section flue between the adjacent heat pipe.
Further, described import water-cooled flue is made up of import annular header, import annular water wall, and wherein import annular water wall is communicated with the said elbow water-cooled flue of going up; The import annular header is provided with the cooling medium inlet pipe, is used to import heat-eliminating medium, and the import annular header also is provided with a plurality of adapters, takes over to be communicated with said heat pipe; Said outlet water-cooled flue is identical with import water-cooled flue structure; The inboard tube wall of said water-cooled flue is provided with the thick flame retardant coating of 60～80mm.
In the technique scheme, said quenching column is the water-cooled quenching column.
Further; Said water-cooled quenching column comprises the water-cooled cylindrical shell of sealing, and the water-cooled cylindrical shell is surrounded by the heat pipe of ring shooting and forms, and is tightly connected between the adjacent heat pipe; All the lower end of heat pipe is communicated with the inlet header case; Be used to feed cooling water, all the upper end of heat pipe is communicated with outlet collection case, is used to derive cooling water; The top barrel of water-cooled cylindrical shell is provided with inlet union, is used to feed pending synthetic gas, and the bottom barrel of water-cooled cylindrical shell is provided with outlet connection, is used to derive the synthetic gas after the processing; The bottom of water-cooled cylindrical shell is back taper, and conical lower portion is provided with slag-drip opening.
Further, the top layout of said water-cooled cylindrical shell has some water jet standpipes.The water jet standpipe piping system of said water jet standpipe comprises buffer tank and atomizing nozzle, is connected to water pipeline between buffer tank and the atomizing nozzle; The water outlet of buffer tank is connected to water pipeline through outlet valve, and the water inlet of buffer tank is connected to water intaking valve; Also be provided with inlet mouth and air outlet on the buffer tank, inlet mouth is connected to intake valve, and the air outlet of buffer tank is connected to air outlet valve.
In the technique scheme, said waste heat boiler comprises water pipe connecting formula waste heat boiler and heat pipe waste heat boiler successively.
Further, said waterpipe type waste heat boiler comprises drum and the body of heater that is arranged at the drum below, and said body of heater is a horizontal type structure, and inlet union and outlet connection are positioned at the horizontal two ends of body of heater; Body of heater comprises the heat pipe of furnace wall and some vertical layouts, and all the top of heat pipe is communicated with upper collecting chamber through last connecting leg, and connecting leg was communicated with the next part case under all the bottom of heat pipe was passed through; Upper collecting chamber is communicated with said drum through the steam fairlead, is used for the recycle-water steam; The next part case is communicated with the bottom of said drum through downtake, is used to provide water coolant; The two side of said body of heater is the membrane wall tube panel, and the top and bottom of membrane wall tube panel also are communicated with upper collecting chamber and next part case respectively.
Further; Said heat pipe waste heat boiler comprises heat pipe, drum and insulated wall; Heat pipe adopts heat pipe, and the heat release section of heat pipe is inserted in the drum, and the endotherm section of heat pipe is placed in the insulated wall; Also be welded with inlet union and outlet connection on the insulated wall, the lower end of insulated wall is welded with ash dropping hopper.
Further; Said quenching column is the water-cooled quenching column; Said high temperature pyrolysis biomass gasifying furnace is connected through the water-cooled flue device with the water-cooled quenching column, and the waterpipe of said heat pipe waste heat boiler is connected with the waterpipe of water-cooled flue device and water-cooled quenching column successively and constituted water circulation system.
In the technique scheme, said washing cooling tower is a material filling type washing cooling tower.
In the technique scheme, said electric precipitator is a wet electrical dust precipitator.
In the technique scheme, the air outlet of said electric precipitator through blower fan respectively with gas holder with set off torch and be connected.
Compare with the existing purifying treatment mode of gas maked coal that adopts, the utility model has adopted stove outside part water spray Quench mode, and is noiseless to gasification operation, and can take into account the efficiency of utilization of cooling crust block effect and system through the controlled chilling degree; The setting of two-stage, two pressure waste heat boilers has realized that the centralized collection of heavy tar is handled, and exhaust heat stepped reuse has improved the thermo-efficiency of system; Washing cooling tower and electric precipitator dedusting, decoking have been realized the purification step by step of synthetic gas, and the total system operation is smooth, simple in structure.
Description of drawings
Fig. 1 is the structural representation of the cooling of the utility model biomass synthesis gas, an embodiment of washing system, and has illustrated technical process;
Fig. 2 is the structural representation of a kind of embodiment of water-cooled flue device among Fig. 1;
Fig. 3 is that the A of Fig. 2 is to vertical view;
Fig. 4 is the B-B profile of Fig. 2;
Fig. 5 is the structural representation of a kind of embodiment of water-cooled quenching column among Fig. 1;
Fig. 6 is the C-C sectional view of Fig. 5;
Fig. 7 is an I bilge construction enlarged view among Fig. 6;
Fig. 8 is a kind of piping system figure of water jet standpipe among Fig. 5;
Fig. 9 is the structural representation of a kind of embodiment of waterpipe type waste heat boiler among Fig. 1;
Figure 10 is the D-D sectional view of Fig. 9;
Figure 11 is the structural representation of a kind of embodiment of heat pipe waste heat boiler among Fig. 1;
Figure 12 is the E-E sectional view of Figure 11;
Among the figure: 1-water-cooled flue device (wherein: elbow cold smoke road, 1.5-outlet water-cooled flue, 1.6-flame retardant coating, 1.7-heat pipe, 1.8-steel plate bar under 1.1-import water-cooled flue, the last elbow water-cooled flue of 1.2-, the straight water-cooled flue of 1.3-, the 1.4-); 2-water-cooled quenching column (wherein: 2.1-water-cooled cylindrical shell, 2.2-water jet standpipe, 2.3-outlet collection case, 2.4-inlet union, additional heat structure, 2.6-outlet connection, 2.7-inlet header case, 2.8-slag-drip opening, 2.9-heat pipe, 2.10-steel plate bar, 2.11-thermofin, the 2.12-flame retardant coating of receiving of 2.5-); 3-waterpipe type waste heat boiler (wherein: connecting leg, 3.6-next part case, 3.7-drum, 3.8-steam fairlead, 3.9-downtake, 3.10-ash dropping hopper, 3.11-thermofin, 3.12-inlet union, 3.13-outlet connection under 3..1-heat pipe, 3.2-membrane wall tube panel, the last connecting leg of 3.3-, 3.4-upper collecting chamber, the 3.5-); 4-heat pipe waste heat boiler (wherein: 4.1-heat pipe, 4.2-drum, 4.3-Sealed casing pipe, 4.4-ash dropping hopper, 4.5-inlet union, 4.6-outlet connection, 4.7-insulated wall); 5-washs cooling tower; The 6-electric precipitator; The 7-blower fan; The 8-gas holder; 9-sets off torch; 10-high temperature pyrolysis biomass gasifying furnace, the adiabatic flue of 11-steel plate type, 12-water jet standpipe piping system (wherein: 12.1-buffer tank, 12.2-water intaking valve, 12.3-intake valve, 12.4-air outlet valve, 12.5-adjustment control, 12.6-outlet valve, 12.7-throttling orifice plate, 12.8-trip valve, 12.9-tensimeter, 12.10-atomizing nozzle).
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the utility model is done further to describe in detail:
As shown in Figure 1; A kind of biomass synthesis gas cooling of the utility model, washing system; Comprise the water-cooled quenching column 2 that links to each other with high temperature pyrolysis biomass gasifying furnace 10 through water-cooled flue device 1, water-cooled quenching column 2 connects waterpipe type waste heat boiler 3, heat pipe waste heat boiler 4, washing cooling tower 5 and electric precipitator 6 through the synthetic gas pipeline successively.Recycling for ease of heat; The waterpipe of heat pipe waste heat boiler 4 is connected with the waterpipe of water-cooled flue device 1 and water-cooled quenching column 2 successively and is constituted water circulation system, and water-cooled flue device 1 and the waste heat that water-cooled quenching column 2 reclaims are applied in heat pipe waste heat boiler 4.In addition, the air outlet of electric precipitator 6 through blower fan 7 respectively with gas holder 8 with set off torch 9 and be connected.In the present embodiment, washing cooling tower 5 adopts material filling type washing cooling tower, and electric precipitator 6 adopts wet electrical dust precipitator, and gas holder 8 adopts wet gasholder.
Present embodiment is preferred, and water-cooled flue device 1 connects high temperature pyrolysis biomass gasifying furnace 10 and water-cooled quenching column 2, be for fear of conventional flue gas connect flue only rise the flue gas ligation, can not be to problems such as flue gas cool-downs.Conventional flue gas connects the core structure of flue for being rolled into by steel plate or processed by large diameter steel pipe, at steel plate cylinder or large-diameter pipeline inwall cast 200～300mm refractory castable.This structure is adiabatic flue, has caused huge cooling pressure for follow-up cooling apparatus; On the other hand, because the existence of 200～300mm refractory castable makes the flue quality big, and refractory materials comes off easily, thereby causes that the flue cylindrical shell burns, flue gas leaks and the danger of initiation fire even blast.To shown in Figure 4, a kind of water-cooled flue device 1 in the utility model comprises water-cooled flue and heat pipe 1.7 thereof like Fig. 2.Water-cooled flue is tightly connected in order by import water-cooled flue 1.1, last elbow water-cooled flue 1.2, straight water-cooled flue 1.3, following elbow water-cooled flue 1.4 and outlet water-cooled flue 1.5 and constitutes.Heat pipe 1.7 circumferential array, through steel plate bar 1.8 seamless link looping water wall, annular water wall inner chamber constitutes above-mentioned each section flue between the adjacent heat pipe 1.7.Above-mentioned import water-cooled flue 1.1 is made up of import annular header, import annular water wall, and wherein import annular water wall is communicated with last elbow water-cooled flue 1.2; The import annular header is provided with the cooling medium inlet pipe, is used to import heat-eliminating medium, and heat-eliminating medium is the recirculated water that heat pipe waste heat boiler 4 is seen off in the present embodiment, and the import annular header also is provided with a plurality of adapters, takes over to be communicated with heat pipe 1.7.Outlet water-cooled flue 1.5 is identical with import water-cooled flue 1.1 structures.The inboard tube wall of water-cooled flue is provided with the thick flame retardant coating of 60～80mm 1.6, and preferred 70mm to improve its high temperature resistance and wear-resistant performance, prolongs its work-ing life.Like this; The water coolant that heat pipe waste heat boiler 4 is seen off gets into the import annular header of import water-cooled flue 11; Get into the heat pipe 1.7 of forming each section water-cooled flue through taking over equably then, be pooled in the outlet annular header of outlet water-cooled flue 1.5, flow into quenching column at last.Water coolant in above-mentioned flow process, the continuous heat of organism-absorbing matter synthetic gas, water temperature constantly rises, the temperature of biomass synthesis gas constantly reduces, thereby realizes both heat exchanges.Water-cooled flue device 1 can play the ligation of flue gas, can give flue gas cool-down again, makes that the adherent temperature of flue inwall is low; Tar is difficult for solidifying; Effectively prevented guaranteed the stability of equipment long-time running, and flue to need not very thick flame retardant coating owing to tar solidifies the burnt clogging phenomenon of the extension that causes; Thereby avoided the problem that cylindrical shell burns, flue gas leaks of breaking and causing with slump of refractory castable that conventional flue is prone to, guaranteed the security of equipment long-time running.Certainly, adopt conventional flue also can realize the utility model technical scheme, but effect is relatively poor.
Present embodiment is also preferred water-cooled quenching column 2, with solve conventional quenching column quality big, start and stop slowly, problem such as thicker refractory castable is prone to come off.Extremely shown in Figure 7 like Fig. 5; A kind of water-cooled quenching column 2 in the utility model; The water-cooled cylindrical shell 2.1 that comprises sealing, water-cooled cylindrical shell 2.1 is the membrane type structure, is promptly surrounded by the heat pipe 2.9 of ring shooting to form; The upper end of water-cooled cylindrical shell 2.1 is bent to form taper by heat pipe 2.9 unifications, welds with 2.10 sealings of steel plate bar between the adjacent heat pipe 2.9.The lower end of whole heat pipes 2.9 is communicated with inlet header case 2.7, the upper end is communicated with outlet collection case 2.3, and water coolant through inlet header case 2.7, heat pipe 2.9 and outlet collection case 2.3, to absorb the synthetic gas waste heat, makes the synthetic gas cooling successively.The top barrel of water-cooled cylindrical shell 2.1 is provided with inlet union 2.4; Be used to feed pending synthetic gas; The bottom barrel of water-cooled cylindrical shell 2.1 is provided with outlet connection 2.6, is used to derive the synthetic gas after the processing, and inlet union 2.4 can be processed by Steel Plate Flange with outlet connection 2.6.The bottom of water-cooled cylindrical shell 2.1 is back taper, and conical lower portion is provided with slag-drip opening 2.8.In addition; Can arrange the suitable additional heat structure 2.5 that receives by technology and design requirements in the water-cooled cylindrical shell 2.1; To strengthen the absorption of synthetic gas waste heat, the additional heat structure 2.5 that receives in the present embodiment is for being arranged at some U type heat pipes of water-cooled cylindrical shell 2.1 roofs, and is as shown in Figure 6.The top of water-cooled cylindrical shell 2.1 also can be provided with water jet standpipe 2.2, and the quantity of water jet standpipe 2.2 can be confirmed as required.The inwall of the reverse taper portion of water-cooled cylindrical shell 2.1 can be provided with the thick flame retardant coating of 50～60mm 2.12, so that the tube face of this reverse taper portion keeps certain temperature, the crust block and the tar that are beneficial to form in the synthetic gas temperature-fall period are discharged through slag-drip opening 2.8 smoothly.Also can lay the thermofin 2.11 of insulating cotton material at the outside surface of water-cooled cylindrical shell 2.1, its good heat insulating, density are little, thereby make the hull-skin temperature of this water-cooled quenching column be no more than 40 ℃, and don't can increase the weight of entire equipment.Water jet standpipe 2.2 in this equipment can be worked with heat pipe 2.9 or close when operation simultaneously; And separately synthetic gas is cooled off by heat pipe 2.9; Thereby changed traditional water spray type of cooling; It is convenient to have simple in structure, in light weight, installation and maintenance, advantages such as waste heat that also can partially recycled synthetic gas.Certainly, adopt conventional quenching column also can realize the utility model technical scheme, just effect is relatively poor.
When adopting conventional quenching column or above-mentioned preferred water-cooled quenching column 2, possibly use water jet standpipe 2.2, the utility model to its water jet standpipe piping system 12 preferred a kind of embodiment.Conventional water spraying atomization mode is divided into strength atomizing and mechanical atomizing.The employing strength atomizes, and its spray flow and effect are prone to stable control, but needs to make this kind atomizing type that certain use limitation arranged in the environment of water spray owing to the pressurized gas entering that is useful on atomizing; When adopting mechanical atomizing; Owing to the hydraulic pressure in the conventional waterpipe often fluctuates in certain amplitude, thus keep the relatively stable difficult of hydraulic pressure, when needs carry out hydraulic pressure change adjusting; The adjustment of hydraulic pressure is also accurately difficult, and the cycle is long when being adjusted to set(ting)value, system energy consumption is big.As shown in Figure 8, a kind of water jet standpipe piping system 12 in the utility model comprises buffer tank 12.1, adjustment control 12.5, water intaking valve 12.2, intake valve 12.3, outlet valve 12.6, atomizing nozzle 12.10 etc.Buffer tank 12.1 is the sealed shell of tank of steel, and buffer tank 12.1 tops contain pressurized gas, and the bottom is a water.Be furnished with water-in, water outlet, inlet mouth, air outlet on the buffer tank 12.1, link to each other with water intaking valve 12.2, outlet valve 12.6, intake valve 12.3, air outlet valve 12.4 respectively.Water intaking valve 12.2 is installed in buffer tank 12.1 bottoms, connects external water source outward, by on-site the waterpipe of certain pressure or direct water water supplying pump is arranged, and water flows into buffer tank 12.1 from above-mentioned water-cooled flue device 1 in the present embodiment; Outlet valve 12.2 is installed in buffer tank 12.1 bottoms, connects some groups of water spray branch roads again, and the water spray arm connects throttling orifice plate 12.7, trip valve 12.8, tensimeter 12.9, atomizing nozzle 12.10 successively; Intake valve 12.3 is installed in buffer tank 12.1 tops, connects the compressed gas source of on-site outward; Air outlet valve 12.4 is installed in buffer tank 12.1 tops, can directly be communicated with outside atmosphere.Adjustment control 12.5 is a control module; Can be according to the opening and closing of the pressure in the buffer tank 12.1 and operation sequence control intake valve 12.3 and air outlet valve 12.4; Regulate the pressure of pressurized gas in the buffer tank 12.1, and then control and the intrasystem water spray pressure of adjusting pipeline.During these water jet standpipe piping system 12 operations; External water source gets in the buffer tank 12.1 through water intaking valve 12.2; Water in the buffer tank 12.1 is through outlet valve 12.6, and reallocation flows into a water spray branch road, and the current in the water spray branch road of every road are through throttling orifice plate 12.7, trip valve 12.8; Through being sprayed onto in the environment of required water spray after atomizing nozzle 12.10 atomizings, the water spray environment in the present embodiment is quenching column at last.Throttling orifice plate 12.7 is used for the balance pressure between branch road of respectively spraying water, and can guarantee that the water spray effect equates between each branch road; Trip valve 12.8 can determine whether arbitrary water spray branch road participates in work; Tensimeter 12..9 is used to show atomizing pressure accurately.Pressure in this water jet standpipe piping system 12 is by the control of the pressurized gas in the buffer tank 12.1, and system regulates accurately, governing speed is fast, and pressurized gas source of the gas range of choice is wide; Adopted the mechanical atomizing mode, it is domestic that pressurized gas does not get into water ring, applied widely; By the whole process of adjustment control 12.5 controls, realized full-automatic operation.Certainly, adopt the piping system of conventional strength atomizing or mechanical atomizing mode also can realize the utility model technical scheme, just have above-mentioned defective, the water spray effect is relatively poor.
Waterpipe type waste heat boiler 3 in the present embodiment comprises drum 3.7 and the body of heater that is arranged at drum 3.7 belows like Fig. 9 and shown in Figure 10.This body of heater is a horizontal type structure, and inlet union 3.12 and outlet connection 3.13 are positioned at the horizontal two ends of body of heater, and high-temperature synthesis gas is horizontal flow in stove.Body of heater comprises the heat pipe 3.1 of furnace wall and some vertical layouts, and the two side of body of heater is a membrane wall tube panel 3.2, plays heat absorption and sealing function.High-temperature synthesis gas is when 3.1 of some heat pipes are mobile, and heat pipe 3.1 absorbs the synthetic gas waste heat to reduce the synthetic gas temperature with water coolants in the membrane wall tube panel 3.2.All weld with last connecting leg 3.3 and following connecting leg 3.5 respectively the top of heat pipe 3.1 and bottom; Last connecting leg 3.3 welds with upper collecting chamber 3.4 and next part case 3.6 respectively with 3.5 of following connecting legs, and the upper and lower end of membrane wall tube panel 3.2 also welds with upper collecting chamber 3.4 and next part case 3.6 respectively.Upper collecting chamber 3.4 is communicated with drum 3.7 through steam fairlead 3.8, and interface is positioned at the liquid level top of drum 3.7, is used to reclaim water coolant and absorbs the water vapour that produces behind the synthetic gas waste heat, and water vapour can be by other technology use of drum 3.7 tops derivation confession; Next part case 3.6 is communicated with the bottom of drum 3.7 through downtake 3.9, and the water coolant in the drum 3.7 gets in heat pipes 3.1 and the membrane wall tube panel 3.2 through downtake 3.9, next part case 3.6, following connecting leg 3.5 successively.Like this, utilize water vapour and water coolant between density difference, formed natural water cycle between drum 3.7 and heat pipe 3.1 and the membrane wall tube panel 2.Biomass synthesis gas is when 3.1 of some heat pipes are mobile; Along with the heat water that constantly is cooled siphons away; Temperature constantly descends, and the tar that contains in the synthetic gas also can constantly freeze-out and stick on the surface of heat pipe 3.1 and membrane wall tube panel 3.2, and this moment, tar was in liquid state.Because heat pipe 3.1 is vertically to arrange with membrane wall tube panel 3.2,, splashes in the ash dropping hopper 3.10 that the body of heater bottom surface is provided with and discharge from outlet so under action of gravity, tar can flow downward along heat pipe 3.1 and membrane wall tube panel 3.2.Inlet union 3.12 can adopt pyramidal structure with outlet connection 3.13, and its inwall can lay the flame retardant coating that refractory castable constitutes, and also can lay the water-cooled coil pipe in refractory castable inside according to demand.In addition, the membrane wall tube panel 3.2 and the top wall outer surface of body of heater are laid with thermofin 3.11, and thermofin 3.11 preferred good heat insulating and the little insulating cotton material of density significantly alleviate the more traditional waste heat boiler of weight of equipment.This waterpipe type waste heat boiler 3 is in the higher process section of synthetic gas temperature, and its heat exchange efficiency is high, and the high-pressure steam of recovery can supply other process section to use, and own wt is light.
The heat pipe waste heat boiler 4 whole horizontal type structures that adopt in the present embodiment; The synthetic gas horizontal flow comprises heat pipe (heat pipe) 4.1, and some heat pipes 4.1 are vertically arranged along row; High-temperature synthesis gas is in 4.1 times intersegmental transverse flow of heat pipe, and heat pipe 4.1 hypomeres are light-pipe structure; Insert in the drum 4.2 heat pipe 4.1 upper ends, and for avoiding causing metal fever stress because of big temperature head occurring, heat pipe 4.1 is furnished with Sealed casing pipe 4.3 with drum 4.2 junctions.Be furnished with entrance of cooling water and hot water (or steam) outlet on the drum 4.2.The tube bank both sides that heat pipe 4.1 is formed are provided with insulated wall 4.7, and insulated wall 4.7 is an insulating brick with the synthetic gas contact surface, outside integral sealing welding steel, and the overall tightness of assurance body of heater can be arranged insulating cotton by design demand between insulating brick and the sealing steel plate.The pyramidal structure interface that the circumference that the synthetic gas inlet union 4.5 of heat pipe waste heat boiler 4, outlet connection 4.6 adopt steel plate to roll connects; Inlet union 4.5 inwalls cast insulation or refractory castable, inlet union 4.5, outlet connection 4.6 all weld with the sealing steel plate sealing in insulated wall 4.7 outsides.Heat pipe 4.1 lower disposed have steel plate to roll circumference to connect type ash dropping hopper 4.4, ash dropping hopper 4.4 also with the sealing steel plate sealing welding in insulated wall 4.7 outsides.During these heat pipe waste heat boiler 4 operations, heat pipe 4.1 hypomeres are endotherm section, and the upper end is a heat release section.Heat pipe 4.1 hypomeres absorb the heat energy in the synthetic gas, reduce the temperature of synthetic gas; The heat energy that water coolant absorption heat pipe 4.1 upper ends in the drum 4.2 emit becomes hot water or water vapour; Hot water or water vapour are drawn in drum 4.2 again; Can provide technology or life to use; Present embodiment, with the hot water water supply cold smoke duct device 1, the water-cooled quenching column 2 that reclaim and recycles for improving efficiency of utilization.The mobile synthetic gas tar that in temperature decline process, constantly freeze-outs in heat pipe waste heat boiler 4; Heat pipe 4.1 hypomeres directly do not contact with drum 4.2 internal cooling water; Therefore 4.1 times section surfaces of heat pipe can keep the higher metal temperature; This has just improved the temperature that sticks to its surperficial tar simultaneously, and the raising of temperature can reduce the mobile viscosity of tar, and heat pipe 4.1 hypomeres are light-pipe structure vertically downward simultaneously; Have no the annex that increases the tar resistance to flow, this just can make adhesions, particularly be adjacent to heat pipe 4.1 surperficial tar is able to fall in the ash dropping hopper 4.4 with discharge in that action of gravity is dirty.Heat pipe 4.1 surfaces of cleaning are very important to the heat exchange efficiency that improves heat pipe waste heat boiler 4, and are also very favourable to corrosion of metal to alleviating synthetic gas with the heat pipe 4.1 surface maintenance comparatively high tempss of synthetic gas contact position.
Certainly, adopt common waste heat boiler but not the structure of above-mentioned waterpipe type waste heat boiler 3, heat pipe waste heat boiler 4 also can realize the function of total system, just effects such as heat exchange efficiency and waste heat recovery are relatively poor.
In conjunction with above-mentioned biomass synthesis gas cooling, washing system, the utility model discloses the technological process of biomass synthesis gas cooling, washing, specific as follows:
1) the biomass synthesis gas temperature that produces of high temperature pyrolysis biomass gasifying furnace 10 at 1000～1100 ℃, dust content less than 20g/Nm
3, tar content is less than 3g/Nm
3This synthetic gas is gone into water-cooled quenching column 2 through the preliminary cooling of water-cooled flue device 1 is laggard; Water-cooled or water-cooled and the Quench of spraying water are coagulated the slag that to about 780～820 ℃, at the bottom of tower, discharge; Avoid the waste heat boiler heating surface slagging scorification in the down-stream to pollute, guaranteed that the heat exchange property of waste heat boiler is stable;
2) synthetic gas behind the water-cooled quenching column 2 Quench crust blocks gets into waste heat boiler, and the waste heat boiler of present embodiment is divided into high temperature section and two sections settings of low-temperature zone, and high temperature section adopts waterpipe type waste heat boiler 3; Outlet synthetic gas temperature is controlled at 400～450 ℃, promptly is controlled at more than the condensation point of heavy tar, avoids heavy tar to condense in this section; Simultaneously; The waste heat boiler vapor pressure that designs this section to improve the vapor temperature quality, satisfies corresponding chemical industry and uses the vapour demand more than 1.6MPa; Low-temperature zone adopts heat pipe waste heat boiler 4 to improve heat exchange efficacy; Outlet synthetic gas temperature is controlled at below 200 ℃; So that heavy tar condenses in this section, and logical groove bucket collection and treatment, simultaneously; The waste heat boiler vapor pressure that designs this section is 0.5～1.6MPa, and the LP steam of the generation dust removal installation of can supplying power purge to be used.Water-cooled flue device 1 gets into heat pipe waste heat boiler 4 with the waste heat that water-cooled quenching column 2 reclaims, and carries out after carbonated drink separates, and the stove water cycle is used;
3) different with gas maked coal; Dust, the tar content of biomass synthesis gas are lower; Thick dedusting need not to dispose whirlwind or venturi scrubber; So the synthetic gas of heat pipe waste heat boiler 4 outlet has directly fed material filling type washing cooling tower, both reached the purpose of dedusting, cooling, the H in again can the flush away synthetic gas
2S, NH
3With obnoxious flavour such as HCN, can also reduce SR, save blower fan 7 power consumptions, the synthetic gas temperature after the washing is reduced to about 40～45 ℃;
4) last, synthetic gas is sent into wet electrical dust precipitator and is carried out degree of depth dedusting, removes tar, guarantees that synthetic gas reaches dust and tar content all is lower than 10mg/Nm
3, temperature is lower than 45 ℃ requirement, and that satisfies follow-up workshop section fully uses the gas requirement; Simultaneously, the sensible heat recovery is greater than 80%.
Qualified synthetic gas is pumped to wet gasholder through blower fan 7 and stores or supply the downstream section use; Parallelly connected with the wet gasholder torch 9 of setting off can start or gas composition when exceeding standard in system, and waste gas is carried out burn processing.
The core of the utility model is through quenching column Quench, waste heat boiler cooling and residual heat recovery being set and reclaiming heavy tar, washing cooling tower and electric precipitator dedusting step by step, decoking, with the cooling and the washing of less energy-consumption, high efficiency realization biomass synthesis gas.So its protection domain is not limited to the foregoing description.Obviously; Those skilled in the art can carry out various changes and distortion to the utility model and not break away from the scope and the spirit of the utility model; For example: be not limited to water-cooled flue device 1, water-cooled quenching column 2, waterpipe type waste heat boiler 3 and the heat pipe waste heat boiler 4 of the said concrete structure of embodiment, adopt conventional flue, quenching column, waste heat boiler also can implement the utility model technical scheme; The structure of each equipment also is not limited to the concrete structure among the embodiment in the system, and change that it is equal to and distortion also all are feasible; Heat pipe waste heat boiler 4, water-cooled flue device 1, water-cooled quenching column 2 also are not limited to constitute among the embodiment form of water cycle; Adopt water-cooled flue device 1 and water-cooled quenching column 2 to supply water separately, and other process section uses of the recovery waste heat of heat pipe waste heat boiler 4 confession etc. also are feasible.If these changes and distortion belong in the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these changes and is out of shape interior.
Claims (16)
1. biomass synthesis gas cooling, washing system, it is characterized in that: it comprises the quenching column that links to each other with high temperature pyrolysis biomass gasifying furnace (10), quenching column connects waste heat boiler, washs cooling tower (5) and electric precipitator (6) through the synthetic gas pipeline successively.
2. biomass synthesis gas cooling according to claim 1, washing system, it is characterized in that: said high temperature pyrolysis biomass gasifying furnace (10) is connected through water-cooled flue device (1) with quenching column.
3. biomass synthesis gas cooling according to claim 2, washing system, it is characterized in that: said water-cooled flue device (1) comprises water-cooled flue and heat pipe (1.7) thereof; Water-cooled flue by import water-cooled flue (1.1), go up elbow water-cooled flue (1.2), straight water-cooled flue (1.3), down elbow water-cooled flue (1.4) with export water-cooled flue (1.5) formation that is tightly connected in order; Heat pipe (1.7) circumferential array, through steel plate bar (1.8) seamless link looping water wall, annular water wall inner chamber constitutes above-mentioned each section flue between the adjacent heat pipe (1.7).
4. biomass synthesis gas cooling according to claim 3, washing system; It is characterized in that: described import water-cooled flue (1.1) is made up of import annular header, import annular water wall, and wherein import annular water wall is communicated with the said elbow water-cooled flue (1.2) of going up; The import annular header is provided with the cooling medium inlet pipe, is used to import heat-eliminating medium, and the import annular header also is provided with a plurality of adapters, takes over to be communicated with said heat pipe (1.7); Said outlet water-cooled flue (1.5) is identical with import water-cooled flue (1.1) structure.
5. biomass synthesis gas cooling according to claim 3, washing system, it is characterized in that: the inboard tube wall of said water-cooled flue is provided with the thick flame retardant coating of 60～80mm (1.6).
6. biomass synthesis gas cooling according to claim 1, washing system, it is characterized in that: said quenching column is water-cooled quenching column (2).
7. biomass synthesis gas cooling according to claim 6, washing system; It is characterized in that: said water-cooled quenching column (2) comprises the water-cooled cylindrical shell (2.1) of sealing, and water-cooled cylindrical shell (2.1) is surrounded by the heat pipe (2.9) of ring shooting and forms, and adjacent heat pipe is tightly connected between (2.9); All the lower end of heat pipe (2.9) is communicated with inlet header case (2.7); Be used to feed cooling water, all the upper end of heat pipe (2.9) is communicated with outlet collection case (2.3), is used to derive cooling water; The top barrel of water-cooled cylindrical shell (2.1) is provided with inlet union (2.4), is used to feed pending synthetic gas, and the bottom barrel of water-cooled cylindrical shell (2.1) is provided with outlet connection (2.6), is used to derive the synthetic gas after the processing; The bottom of water-cooled cylindrical shell (2.1) is back taper, and conical lower portion is provided with slag-drip opening (2.8).
8. biomass synthesis gas cooling according to claim 7, washing system, it is characterized in that: the top layout of said water-cooled cylindrical shell (2.1) has some water jet standpipes (2.2).
9. biomass synthesis gas cooling according to claim 8, washing system; It is characterized in that: the water jet standpipe piping system (12) of said water jet standpipe (2.2) comprises buffer tank (12.1) and atomizing nozzle (12.10), is connected to water pipeline between buffer tank (12.1) and the atomizing nozzle (12.10); The water outlet of buffer tank (12.1) is connected to water pipeline through outlet valve (12.6), and the water inlet of buffer tank (12.1) is connected to water intaking valve (12.2); Buffer tank also is provided with inlet mouth and air outlet on (12.1), and inlet mouth is connected to intake valve (12.3), and the air outlet of buffer tank (12.1) is connected to air outlet valve (12.4).
10. biomass synthesis gas cooling according to claim 1, washing system, it is characterized in that: said waste heat boiler comprises water pipe connecting formula waste heat boiler (3) and heat pipe waste heat boiler (4) successively.
11. biomass synthesis gas cooling according to claim 10, washing system; It is characterized in that: said waterpipe type waste heat boiler (3) comprises drum (3.7) and is arranged at the body of heater of drum (3.7) below; Said body of heater is a horizontal type structure, and inlet union (3.12) and outlet connection (3.13) are positioned at the horizontal two ends of body of heater; Body of heater comprises the heat pipe (3.1) of furnace wall and some vertical layouts, and all the top of heat pipe (3.1) is communicated with upper collecting chamber (3.4) through last connecting leg (3.3), and connecting leg (3.5) was communicated with next part case (3.6) under all the bottom of heat pipe (3.1) was passed through; Upper collecting chamber (3.4) is communicated with said drum (3.7) through steam fairlead (3.8), is used for the recycle-water steam; Next part case (3.6) is communicated with the bottom of said drum (3.7) through downtake (3.9), is used to provide water coolant; The two side of said body of heater is membrane wall tube panel (3.2), and the top and bottom of membrane wall tube panel (3.2) also are communicated with upper collecting chamber (3.4) and next part case (3.6) respectively.
12. biomass synthesis gas cooling according to claim 10, washing system; It is characterized in that: said heat pipe waste heat boiler (4) comprises heat pipe (4.1), drum (4.2) and insulated wall (4.7); Heat pipe (4.1) adopts heat pipe; The heat release section of heat pipe (4.1) is inserted in the drum (4.2); The endotherm section of heat pipe (4.1) is placed in the insulated wall (4.7), also is welded with inlet union (4.5) and outlet connection (4.6) on the insulated wall (4.7), and the lower end of insulated wall (4.7) is welded with ash dropping hopper (4.4).
13. biomass synthesis gas cooling according to claim 10, washing system; It is characterized in that: said quenching column is water-cooled quenching column (2); Said high temperature pyrolysis biomass gasifying furnace (10) is connected through water-cooled flue device (1) with water-cooled quenching column (2), and the waterpipe of said heat pipe waste heat boiler (4) is connected with the waterpipe of water-cooled flue device (1) and water-cooled quenching column (2) successively and constituted water circulation system.
14. according to the described biomass synthesis gas cooling of arbitrary claim in the claim 1 to 13, washing system, it is characterized in that: said washing cooling tower (5) is material filling type washing cooling tower.
15. according to the described biomass synthesis gas cooling of arbitrary claim in the claim 1 to 13, washing system, it is characterized in that: said electric precipitator (6) is a wet electrical dust precipitator.
16., it is characterized in that according to the cooling of the described biomass synthesis gas of arbitrary claim in the claim 1 to 13, washing system: the air outlet of said electric precipitator (6) through blower fan (7) respectively with gas holder (8) with set off torch (9) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205614459U CN202390403U (en) | 2011-12-29 | 2011-12-29 | Cooling and washing system for biomass synthesis gases |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205614459U CN202390403U (en) | 2011-12-29 | 2011-12-29 | Cooling and washing system for biomass synthesis gases |
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| CN202390403U true CN202390403U (en) | 2012-08-22 |
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| CN2011205614459U Expired - Lifetime CN202390403U (en) | 2011-12-29 | 2011-12-29 | Cooling and washing system for biomass synthesis gases |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102559289A (en) * | 2011-12-29 | 2012-07-11 | 武汉凯迪工程技术研究总院有限公司 | Biomass synthesis gas cooling and washing process and system |
| CN105694986A (en) * | 2016-04-06 | 2016-06-22 | 杭州燃油锅炉有限公司 | Biomass gasifying device |
-
2011
- 2011-12-29 CN CN2011205614459U patent/CN202390403U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102559289A (en) * | 2011-12-29 | 2012-07-11 | 武汉凯迪工程技术研究总院有限公司 | Biomass synthesis gas cooling and washing process and system |
| WO2013097536A1 (en) * | 2011-12-29 | 2013-07-04 | 武汉凯迪工程技术研究总院有限公司 | Process for cooling and washing biomass syngas and system thereof |
| CN102559289B (en) * | 2011-12-29 | 2014-01-15 | 武汉凯迪工程技术研究总院有限公司 | Biomass synthesis gas cooling and washing process and system |
| CN105694986A (en) * | 2016-04-06 | 2016-06-22 | 杭州燃油锅炉有限公司 | Biomass gasifying device |
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