CN202389463U - Direct impact crumpling mechanism for bus - Google Patents

Direct impact crumpling mechanism for bus Download PDF

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Publication number
CN202389463U
CN202389463U CN2011204598694U CN201120459869U CN202389463U CN 202389463 U CN202389463 U CN 202389463U CN 2011204598694 U CN2011204598694 U CN 2011204598694U CN 201120459869 U CN201120459869 U CN 201120459869U CN 202389463 U CN202389463 U CN 202389463U
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energy
absorbing box
collision
guide plate
passenger vehicle
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唐友名
苏亮
吴长风
冉清华
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Xiamen King Long United Automotive Industry Co Ltd
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Xiamen King Long United Automotive Industry Co Ltd
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Abstract

本实用新型公开了一种客车正碰溃缩机构,它包括防撞梁、吸能盒、吸能盒导向板、连接座和车架纵梁;在防撞梁内侧、两对称点上分别连接在一吸能盒的外端,两吸能盒的内端分别通过连接座固接在两根车架纵梁的外端;所述的吸能盒导向板跨接在防撞梁与连接座之间,且位于吸能盒的上方。由于本实用新型在防撞梁与连接座之间设置了吸能盒和吸能盒导向板,该结构设计在发生客车正碰时实现溃缩机构渐进式变形吸收碰撞能量,减少驾驶区域的侵入量,使车身骨架结构受力更加合理,减少司机与导游的损伤风险,提高该车型的被动安全性。

The utility model discloses a passenger car frontal collision collapse mechanism, which comprises an anti-collision beam, an energy-absorbing box, a guide plate of the energy-absorbing box, a connecting seat and a frame longitudinal beam; At the outer end of an energy-absorbing box, the inner ends of the two energy-absorbing boxes are fixedly connected to the outer ends of the two frame longitudinal beams through the connecting seat respectively; the guide plate of the energy-absorbing box bridges the anti-collision beam and the connecting seat between and above the crash box. Since the utility model is provided with an energy-absorbing box and an energy-absorbing box guide plate between the anti-collision beam and the connecting seat, the structural design realizes the progressive deformation of the collapse mechanism to absorb the collision energy and reduce the intrusion of the driving area in the event of a passenger car frontal collision To make the body frame structure more reasonable, reduce the risk of damage to the driver and tour guide, and improve the passive safety of the vehicle.

Description

客车正碰溃缩机构The passenger car is colliding with the crushing mechanism

技术领域 technical field

本实用新型涉及一种客车部件,特别是涉及一种客车正碰溃缩机构。 The utility model relates to a passenger car component, in particular to a passenger car frontal collision collapse mechanism.

背景技术 Background technique

目前,国内外对乘用车的被动安全研究的比较多,主要包括前碰、侧碰、偏置碰撞、追尾碰撞及行人碰撞保护,并且制定了各种法规,但对客车的研究主要集中在客车抗侧翻能力和顶部强度方面,而对客车的正面碰撞研究相对较少。客车在发生正面碰撞时不像乘用车可以通过保险杠及发动机舱的变形吸收碰撞能量,减少乘员受到伤害,客车主要依靠前围变形吸收碰撞能量,由于前围离司机椅及导游椅很近发生正面碰撞时容易造成对驾驶区域严重的挤压变形,侵占驾驶空间,对驾驶员及导游生命安全构成重大的威胁。 At present, there are many researches on the passive safety of passenger cars at home and abroad, mainly including front collision, side collision, offset collision, rear-end collision and pedestrian collision protection, and various regulations have been formulated, but the research on passenger cars mainly focuses on In terms of anti-rollover ability and roof strength of passenger cars, there are relatively few studies on frontal crashes of passenger cars. In the event of a frontal collision, unlike a passenger car, a passenger car can absorb the collision energy through the deformation of the bumper and the engine compartment to reduce occupant injuries. The passenger car mainly relies on the deformation of the front wall to absorb the collision energy, because the front wall is very close to the driver's seat and the guide chair. In the event of a frontal collision, it is easy to cause serious extrusion and deformation to the driving area, encroach on the driving space, and pose a major threat to the life safety of the driver and tour guide.

实用新型内容 Utility model content

本实用新型的目的在于提供一种安全性高的客车正碰溃缩机构。 The purpose of the utility model is to provide a passenger car frontal collision collapse mechanism with high safety.

为实现上述目的,本实用新型的技术解决方案是: For achieving the above object, the technical solution of the utility model is:

本实用新型是一种客车正碰溃缩机构,它包括防撞梁、吸能盒、吸能盒导向板、连接座、车架纵梁和防撞支撑梁;在防撞梁的两个端部内侧设置有一防撞支撑梁,同时在其内侧的左右对称点上分别连接一吸能盒导向板,该吸能盒导向板的另一端固接在连接座上;所述的连接座分别固接在两根车架纵梁上,在吸能盒导向板的下方设置有一吸能盒,该吸能盒的一端固接在吸能盒导向板与防撞梁的连接部,其另一端固接在连接座上。 The utility model relates to a passenger car frontal collision collapse mechanism, which includes an anti-collision beam, an energy-absorbing box, a guide plate of the energy-absorbing box, a connecting seat, a frame longitudinal beam and an anti-collision supporting beam; at two ends of the anti-collision beam An anti-collision support beam is arranged on the inner side of the head, and at the same time, a guide plate of an energy-absorbing box is respectively connected on the left and right symmetrical points of the inner side, and the other end of the guide plate of the energy-absorbing box is fixedly connected to the connecting seat; the connecting seats are fixed respectively. Connected to the two frame longitudinal beams, an energy-absorbing box is arranged below the guide plate of the energy-absorbing box, one end of the energy-absorbing box is fixedly connected connected to the connector.

本实用新型还包括一纵梁加强盒,该纵梁加强盒安装在车架纵梁的前方且位于防撞梁的上方。 The utility model also includes a longitudinal beam strengthening box, which is installed in front of the vehicle frame longitudinal beam and above the anti-collision beam.

所述的吸能盒导向板呈“倒7型”构件,其尾端与防撞梁相固接,顶端与连接座相固接。 The guide plate of the energy-absorbing box is an "inverted 7-shaped" component, its tail end is fixedly connected to the anti-collision beam, and its top end is fixedly connected to the connecting seat.

所述的吸能盒为矩形或方形的中空构件,其外壁至少设有2条以上横向相互平行的诱导槽,该吸能盒的中心线与水平线之间的夹角范围为:-15°~27.5°。 The energy-absorbing box is a rectangular or square hollow member, and its outer wall is provided with at least two transverse induction grooves parallel to each other. The angle range between the center line and the horizontal line of the energy-absorbing box is: -15°~ 27.5°.

所述的纵梁加强盒为一矩形的中空构件,其外侧至少设有一条以上的环状凹槽,在环状凹槽上开设有4个与纵梁加强盒四个端点相对的诱导孔。 The longitudinal beam reinforcement box is a rectangular hollow member, at least one annular groove is provided on its outer side, and four induction holes opposite to the four ends of the longitudinal beam reinforcement box are opened in the annular groove.

所述的吸能盒导向板与防撞梁通过第一连接支座相互固接,吸能盒导向板的另一端通过第二连接支座固接在吸能盒连接板上。 The guide plate of the energy-absorbing box and the anti-collision beam are fixedly connected to each other through the first connecting support, and the other end of the guiding plate of the energy-absorbing box is fixedly connected to the connecting plate of the energy-absorbing box through the second connecting support.

所述的第一连接支座左、右端沿防撞梁方向设有折边,所述的折边与防撞梁相互固接。 The left and right ends of the first connecting support are provided with folded edges along the direction of the anti-collision beam, and the folded edges are fixedly connected with the anti-collision beam.

所述的连接座为一斜面开口的中空三菱柱构件,其一直角面与吸能盒、第二支座相互固接,其另一直角面通过第三连接支座与车架纵梁相互固接,所述的中空棱柱内部设有若干的加强筋,在其各个的连接端面上开设有若干的减重孔。 The connecting seat is a hollow Mitsubishi column member with an inclined plane opening, and its right-angled surface is fixed to the energy-absorbing box and the second support, and the other right-angled surface is fixed to the frame longitudinal beam through the third connecting support. Next, the hollow prism is provided with a number of reinforcing ribs inside, and a number of weight-reducing holes are opened on each connecting end surface.

采用上述方案后,由于本实用新型主要由防撞梁、吸能盒、吸能盒导向板、连接座、车架纵梁和防撞支撑梁组成,在防撞梁与连接座之间设置了吸能盒和吸能盒导向板,同时在防撞梁的上方设有纵梁加强盒,通过这种合理的结构布局及材料厚度的优化在发生客车正碰时实现溃缩机构渐进式变形吸收碰撞能量,减少驾驶区域的侵入量,使车身骨架结构受力更加合理,减少司机与导游的损伤风险,提高该车型的被动安全性。 After adopting the above scheme, since the utility model is mainly composed of the anti-collision beam, the energy-absorbing box, the guide plate of the energy-absorbing box, the connection seat, the frame longitudinal beam and the anti-collision support beam, a The energy-absorbing box and the guide plate of the energy-absorbing box are equipped with a longitudinal beam reinforcement box above the anti-collision beam. Through this reasonable structural layout and optimization of material thickness, the gradual deformation absorption of the crushing mechanism can be realized in the event of a bus frontal collision. Collision energy reduces the amount of intrusion in the driving area, makes the force of the body frame structure more reasonable, reduces the risk of damage to the driver and tour guide, and improves the passive safety of the vehicle.

下面结合附图和具体实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.

附图说明 Description of drawings

图1是本实用新型的正轴测图; Fig. 1 is an axonometric view of the utility model;

图2是本实用新型的后轴测图; Fig. 2 is rear axonometric view of the utility model;

图3是本实用新型的侧视图; Fig. 3 is a side view of the utility model;

图4是本实用新型的俯视图; Fig. 4 is the top view of the utility model;

图5是本实用新型的正视图; Fig. 5 is the front view of the utility model;

图6是本实用新型吸能盒倾斜角范围的示意图。 Fig. 6 is a schematic diagram of the tilt angle range of the energy-absorbing box of the present invention.

具体实施方式 Detailed ways

如图1-图5所示,本实用新型是一种客车正碰溃缩机构,它包括防撞梁1、吸能盒2、吸能盒导向板3、连接座6、车架纵梁7、纵梁加强盒8及防撞支撑梁9。 As shown in Fig. 1-Fig. 5, the utility model is a passenger car frontal crash mechanism, which includes an anti-collision beam 1, an energy-absorbing box 2, an energy-absorbing box guide plate 3, a connecting seat 6, and a frame longitudinal beam 7 , longitudinal beam reinforcement box 8 and anti-collision support beam 9.

所述的吸能盒2为矩形或方形的中空构件,其外壁至少设有2条以上横向相互平行的诱导槽21。 The energy-absorbing box 2 is a rectangular or square hollow member, and its outer wall is provided with at least two induction grooves 21 parallel to each other in the transverse direction.

所述的吸能盒导向板3呈“倒7型”构件,其尾端通过第一连接支座31与防撞梁1相固接,顶端通过第二连接支座32与连接座6相固接;所述的第一连接支座31左、右端沿防撞梁方向设有折边311,该折边311与防撞梁1相互焊接。 The guide plate 3 of the energy-absorbing box is an "inverted 7-shaped" component, its tail end is fixed to the anti-collision beam 1 through the first connecting support 31, and the top end is fixed to the connecting seat 6 through the second connecting support 32. Connect; the left and right ends of the first connecting support 31 are provided with a folded edge 311 along the direction of the anti-collision beam, and the folded edge 311 is welded with the anti-collision beam 1 .

所述的纵梁加强盒8为一矩形的中空构件,其外侧至少设有一条以上的环状凹槽81,在环状凹槽上开设有4个与纵梁加强盒四个端点相对的诱导孔82。 The longitudinal beam reinforcement box 8 is a rectangular hollow member, and at least one annular groove 81 is provided on its outer side, and 4 induction holes 81 opposite to the four end points of the longitudinal beam reinforcement box are opened on the annular groove. Hole 82.

所述的连接座6为一端斜面开口的中空三菱柱构件,其一直角面61与吸能盒2、第二支座32相互固接,其另一直角面62通过第三连接支座33与车架纵梁7相互固接,所述的中空棱柱内部设有若干的加强筋63,在其各个的连接端面上开设有若干的减重孔64,采用上述设计,可在满足连接座6整体刚性的前提下,使构件尽量轻量化。 The connecting base 6 is a hollow Mitsubishi prism member with an opening on an inclined plane. Its right-angled surface 61 is fixedly connected to the energy-absorbing box 2 and the second support 32. The other right-angled surface 62 is connected to the third connecting support 33. The longitudinal beams 7 of the frame are fixed to each other, and the hollow prism is provided with a number of reinforcing ribs 63 inside, and a number of lightening holes 64 are opened on each connection end surface of the hollow prism. The above-mentioned design can meet the requirements of the connection seat 6 as a whole. Under the premise of rigidity, make the components as light as possible.

具体的装配关系如下: The specific assembly relationship is as follows:

防撞梁1的两个端部内侧通过螺栓将防撞支撑梁9与两侧车门立柱(图未示)相互螺接,同时在其内侧左、右对称点上分别通过第一连接支座31与吸能盒导向板3的尾端相互固接,其吸能盒导向板3的顶端通过第二连接支座32固接在连接座6的一直角面61上;两吸能盒2设置在吸能盒导向板3的下部,其一端固接在吸能盒导向板3上,且位于吸能盒导向板3与第一连接支座31的连接面上,其另一端固接在连接座6的一直角面61上,同时该吸能盒2中心线与水平线之间的夹角范围为:-15°~27.5°(参看图6,根据防撞梁安装的高度进行设置);连接座6通过第三连接支座33与车架纵梁7相互螺接。 The inner sides of the two ends of the anti-collision beam 1 are screwed to the anti-collision support beam 9 and the door pillars (not shown) on both sides by bolts, and at the same time, the first connecting support 31 is respectively passed through the left and right symmetrical points on the inner side. The tail end of the energy absorbing box guide plate 3 is affixed to each other, and the top end of the energy absorbing box guide plate 3 is affixed to the right angle surface 61 of the connecting seat 6 through the second connecting support 32; the two energy absorbing boxes 2 are arranged on The lower part of the energy absorbing box guide plate 3, one end of which is fixedly connected to the energy absorbing box guide plate 3, and is located on the connection surface between the energy absorbing box guide plate 3 and the first connecting support 31, and the other end is fixedly connected to the connecting seat 6 on the right-angled surface 61, and the angle range between the centerline of the energy-absorbing box 2 and the horizontal line is: -15°~27.5° (see Figure 6, set according to the height of the anti-collision beam installation); the connecting seat 6 is screwed to the frame longitudinal beam 7 through the third connecting support 33 .

所述的纵梁加强盒8通过螺栓连接安装在车架纵梁7的前方且位于防撞梁1的内侧上方。 The longitudinal beam reinforcement box 8 is installed in front of the vehicle frame longitudinal beam 7 and above the inner side of the anti-collision beam 1 through bolt connection.

采用上述设计,当客车前部发生碰撞时,如果碰撞物体高度较低,如小轿车等,往往防撞梁首先发生碰撞接触,继而将其向后的冲击力通过第一连接支座传递至吸能盒导向板,由于吸能盒导向板为“倒7型”构件,可确保冲击力大部分沿吸能盒溃缩方向进行传递,同时由于防撞梁内端连接有防撞支撑梁,该防撞支撑梁与两侧的车门立柱相互螺接,与车门立柱形成一封闭力环,这样使得在碰撞过程中,防撞梁、第一连接支座、吸能盒导向板及吸能盒产生了破坏变形,吸收了大部分的碰撞能量,而车门立柱及车架纵梁变形量都较小,提高了客车的行车安全性能。 With the above design, when the front of the bus collides, if the height of the collision object is low, such as a car, etc., the anti-collision beam will first collide and contact, and then transmit its backward impact force to the absorber through the first connecting support. The energy-absorbing box guide plate, because the energy-absorbing box guide plate is an "inverted 7-shaped" component, can ensure that most of the impact force is transmitted along the collapse direction of the energy-absorbing box, and because the inner end of the anti-collision beam is connected with the anti-collision support beam, The anti-collision support beam and the door pillars on both sides are screwed together to form a closed force ring with the door pillars, so that during the collision, the anti-collision beam, the first connecting support, the guide plate of the energy-absorbing box and the energy-absorbing box produce In order to prevent damage and deformation, it absorbs most of the collision energy, while the deformation of the door pillar and frame longitudinal beam is small, which improves the driving safety performance of the bus.

当客车碰撞的物体高度较高时,如客车与客车之间发生追尾,除了上文所述防撞梁及其它部件的缓冲、吸能作用,其在防撞梁上部内侧设置的纵梁加强盒也可产生缓冲、吸能作用,这样可大大降低对车架纵梁所造成的冲击,减少其变形,可大大提高了客车的行车安全性能。 When the height of the object collided by the passenger car is high, such as a rear-end collision between the passenger car and the passenger car, in addition to the above-mentioned buffering and energy-absorbing functions of the anti-collision beam and other components, the longitudinal beam reinforcement box installed on the inner side of the upper part of the anti-collision beam It can also produce cushioning and energy absorption, which can greatly reduce the impact on the longitudinal beam of the frame and reduce its deformation, which can greatly improve the driving safety performance of the bus.

同时上述正碰溃缩机构大部分采用螺接方式进行装配,方便便于当客车对该机构进行维修或更换。 Simultaneously, most of the above-mentioned positive collision and collapse mechanisms are assembled in a screw connection mode, which is convenient for maintenance or replacement of the mechanism when a passenger car is used.

本实用新型的重点就在于:在防撞梁与连接座之间设置了吸能盒和吸能盒导向板、同时在防撞梁的上部内侧,可增设一与纵梁支架相互固接的纵梁加强盒。 The key point of the utility model is that: an energy-absorbing box and an energy-absorbing box guide plate are set between the anti-collision beam and the connecting seat, and at the same time, a longitudinal beam fixed to the longitudinal beam bracket can be added on the inner side of the upper part of the anti-collision beam. Beam reinforcement box.

以上所述,仅为本实用新型较佳实施例而已,故不能以此限定本实用新型实施的范围,即依本实用新型申请专利范围及说明书内容所作的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。 The above is only a preferred embodiment of the utility model, so the scope of implementation of the utility model cannot be limited with this, that is, the equivalent changes and modifications made according to the patent scope of the utility model and the content of the specification should still belong to the utility model. Within the scope covered by the utility model patent.

Claims (10)

1. passenger vehicle central collision crumple mechanism, it is characterized in that: it comprises collision prevention girders, energy-absorbing box, energy-absorbing box guide plate, Connection Block, chassis side rail and crashproof support beam; Inboard, two ends in collision prevention girders is provided with a crashproof support beam, connects an energy-absorbing box guide plate respectively on the left-right symmetric point of side within it simultaneously, and the other end of this energy-absorbing box guide plate is fixed on the Connection Block; Described Connection Block is fixed in respectively on two chassis side raiies, below energy-absorbing box guide plate, is provided with an energy-absorbing box, and an end of this energy-absorbing box is fixed in the connecting portion of energy-absorbing box guide plate and collision prevention girders, and its other end is fixed on the Connection Block.
2. passenger vehicle central collision crumple according to claim 1 mechanism, it is characterized in that: it also comprises a longeron strengthen box, this longeron strengthen box is installed in the place ahead of chassis side rail and is positioned at the top of collision prevention girders.
3. passenger vehicle central collision crumple according to claim 1 mechanism is characterized in that: described energy-absorbing box guide plate is " fall 7 types " member, its tail end and collision prevention girders Joint, top and Connection Block Joint.
4. passenger vehicle central collision crumple according to claim 1 mechanism; It is characterized in that: described energy-absorbing box is a hollow member; Its outer wall is provided with the groove of inducing that laterally is parallel to each other more than 2 at least, and the line of centers and the angular range between the horizon of this energy-absorbing box are :-15 ° ~ 27.5 °.
5. passenger vehicle central collision crumple according to claim 4 mechanism, it is characterized in that: described energy-absorbing box is rectangle or square member.
6. passenger vehicle central collision crumple according to claim 2 mechanism, it is characterized in that: described longeron strengthen box is the hollow member of a rectangle, its outside is provided with the annular recess more than at least.
7. passenger vehicle central collision crumple according to claim 6 mechanism is characterized in that: offer 4 relative with four end points of longeron strengthen box holes of inducing on the described annular recess.
8. according to claim 1 or 3 described passenger vehicle central collision crumple mechanisms; It is characterized in that: it is affixed each other that described energy-absorbing box guide plate and collision prevention girders are connected bearing through first, and the other end of energy-absorbing box guide plate connects bearing through second and is fixed on the energy-absorbing box connecting panel.
9. passenger vehicle central collision crumple according to claim 8 mechanism is characterized in that: described first connects the left and right end of bearing is provided with flanging along the collision prevention girders direction, and described flanging and collision prevention girders are affixed each other.
10. passenger vehicle central collision crumple according to claim 1 mechanism; It is characterized in that: described Connection Block is the hollow triangular prism member of an inclined-plane opening; One of which right angle face and energy-absorbing box, second bearing are affixed each other; It is affixed each other with chassis side rail that its another right angle face connects bearing through the 3rd, and described hollow prism inside is provided with some reinforced ribs, on its each connection end face, offers some lightening holes.
CN2011204598694U 2011-11-18 2011-11-18 Direct impact crumpling mechanism for bus Expired - Lifetime CN202389463U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102398559A (en) * 2011-11-18 2012-04-04 厦门金龙联合汽车工业有限公司 Coach frontal collision breakdown contraction mechanism
CN103723100A (en) * 2013-12-30 2014-04-16 长城汽车股份有限公司 Automobile anti-collision box and automobile anti-collision structure
CN106240642A (en) * 2016-08-15 2016-12-21 郑州宇通客车股份有限公司 A kind of vehicle frame and the vehicle with this vehicle frame
CN106394685A (en) * 2016-11-12 2017-02-15 杭州衡源汽车科技有限公司 Anti-collision system of chassis assembly of electric vehicle
CN113276792A (en) * 2021-06-07 2021-08-20 东风柳州汽车有限公司 Vehicle anti-collision assembly

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102398559A (en) * 2011-11-18 2012-04-04 厦门金龙联合汽车工业有限公司 Coach frontal collision breakdown contraction mechanism
CN102398559B (en) * 2011-11-18 2016-04-06 厦门金龙联合汽车工业有限公司 Coach frontal collision breakdown contraction mechanism
CN103723100A (en) * 2013-12-30 2014-04-16 长城汽车股份有限公司 Automobile anti-collision box and automobile anti-collision structure
CN106240642A (en) * 2016-08-15 2016-12-21 郑州宇通客车股份有限公司 A kind of vehicle frame and the vehicle with this vehicle frame
CN106394685A (en) * 2016-11-12 2017-02-15 杭州衡源汽车科技有限公司 Anti-collision system of chassis assembly of electric vehicle
CN113276792A (en) * 2021-06-07 2021-08-20 东风柳州汽车有限公司 Vehicle anti-collision assembly
CN113276792B (en) * 2021-06-07 2022-07-19 东风柳州汽车有限公司 Vehicle anticollision subassembly

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