CN202388104U - Automatic welding machine capable of copying - Google Patents

Automatic welding machine capable of copying Download PDF

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Publication number
CN202388104U
CN202388104U CN2011204766740U CN201120476674U CN202388104U CN 202388104 U CN202388104 U CN 202388104U CN 2011204766740 U CN2011204766740 U CN 2011204766740U CN 201120476674 U CN201120476674 U CN 201120476674U CN 202388104 U CN202388104 U CN 202388104U
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CN
China
Prior art keywords
profiling
fixed
assembly
rifle
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011204766740U
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Chinese (zh)
Inventor
程豪建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YONGKANG JIAXIAO WELDING AUTOMATION EQUIPMENT CO Ltd
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YONGKANG JIAXIAO WELDING AUTOMATION EQUIPMENT CO Ltd
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Application filed by YONGKANG JIAXIAO WELDING AUTOMATION EQUIPMENT CO Ltd filed Critical YONGKANG JIAXIAO WELDING AUTOMATION EQUIPMENT CO Ltd
Priority to CN2011204766740U priority Critical patent/CN202388104U/en
Application granted granted Critical
Publication of CN202388104U publication Critical patent/CN202388104U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an automatic welding machine capable of copying. The automatic welding machine capable of copying comprises a machine body (1), a working panel (2), a sliding table (3), left and right machine heads (4 and 28) and a power transmission device, wherein spindles (17) are correspondingly arranged on the left and the right machine heads (4 and 28); a big synchronous wheel (6) and a copying wheel (7) are fixed at the outer ends of the spindles (17); a compaction cylinder fixing block (16), a workpiece fixing clamp (18) and a compaction cylinder (15) are arranged at the inner ends of the spindles (17); a copying assembly (9) capable of sliding left and right is arranged on the left machine head (4); a gun lifting assembly (10) capable of sliding back and forth is arranged on the copying assembly (9); the gun lifting assembly (10) comprises a gun lifting sliding block (12), a welding gun fixing frame (13), a welding gun (14) and a gun lifting cylinder (27); the welding gun fixing frame (13) is fixed on the gun lifting sliding block (12); the welding gun (14) is fixed on the welding gun fixing frame (13); and the gun lifting cylinder (27) is fixed on the copying assembly (9). By adopting the structure, the automatic welding machine capable of copying has the advantages of simple and reasonable structure, low labor intensity, high working efficiency, stable welding quality and the like.

Description

The automatic special welding machine of profiling
Technical field
The utility model relates to a kind of automatic welder(welding machine), particularly a kind of special plane that can carry out the automatic welding of profiling.
Background technology
Present circle and the welding of circle intersection are main with manual welding mainly, in welding process, mainly have following problem: the one, and higher to operator's specification requirement, labour intensity is big, and welding quality is difficult to guarantee; The 2nd, manual welding efficient is too low, and the welding back produces pernicious gases such as a large amount of CO2, CO, SO2, and is not only unfavorable to welder's health, influences our living environment simultaneously; The 3rd, many-sided influences such as along with the continuous development of society, the five metals manufacturing industry is faced with the field management difficulty, the operative employee is short, raw material rise steadily, the continuous rising of production cost, enterprise is faced with various stern challenges.Promptly solve above Welding Problems but also lack in the market, have high efficiency welding equipment again.For this reason, many manufacturers and knowledgeable people develop and manufacture experimently to the problems referred to above, but do not find comparatively reasonably solution so far as yet.
Summary of the invention
In order to overcome the problems referred to above that existing circle and the welding of circle intersection exist, the purpose of the utility model provide a kind of simple and reasonable, labour intensity is low, the automatic special welding machine of profiling of easy for operation, high efficiency, welding quality stable.
The utility model solves the technical scheme that its technical problem adopted; It comprises fuselage, working panel, slide unit, left and right sides head, actuating unit; Correspondence is provided with main shaft on the head of the described left and right sides; The outer end of main shaft is fixed with big synchronizing wheel and contour wheel, and the inner of main shaft is fixed with clamping cylinder fixed block and work piece positioning tool, is fixed with the clamping cylinder of workpiece pressing on the clamping cylinder fixed block; Described left head is provided with the profiling assembly that can horizontally slip, the profiling assembly be provided with can before and after slide carry the rifle assembly.
Described right head is provided with the profiling assembly that can horizontally slip, the profiling assembly be provided with can before and after slide carry the rifle assembly.
The described rifle assembly of carrying comprises and carries rifle slide block, welding gun fixed mount, welding gun, carries the rifle cylinder; The welding gun fixed mount is fixed on to be carried on the rifle slide block; Welding gun is fixed on the welding gun fixed mount; The head of welding gun is corresponding with workpiece, carries the rifle cylinder and is fixed on the profiling assembly, the piston rod of carrying the rifle cylinder with carry the rifle slide block and be connected.
Described profiling assembly comprises profiling slide block, profiling bearing, compression spring; Profiling slide block this head relatively horizontally slips; The profiling bearing is arranged on the profiling slide block rotationally; The profiling bearing is close on the profiling male and fomale(M&F) of contour wheel end face, and compression spring is arranged between profiling slide block and this head.
Described slide unit is fixed on the working panel, and left and right sides head is arranged on the slide unit.
Described actuating unit comprises motor, power transmission shaft, big pinion; Motor is fixed on the working panel through holder, and pinion is fixed on the motor output shaft, and the power transmission shaft two ends are arranged on the power transmission shaft fixed block rotationally; The power transmission shaft fixed block is fixed on the holder; Gear wheel is installed on the power transmission shaft, gear wheel and pinion, little synchronizing wheel about described power transmission shaft is provided with; About little synchronizing wheel through synchronous band corresponding with left and right sides head on big synchronizing wheel be connected, right little synchronizing wheel power transmission shaft relatively moves axially.
After adopting said structure, following advantage and effect are relatively arranged with prior art:
The one, during work, because the profiling bearing is close to contour wheel, under compression spring promotes; The profiling slide block is along with the profiling male and fomale(M&F) move left and right of contour wheel end face, and the profiling slide block drives the welding gun of carrying on the rifle assembly workpiece is welded, and workpiece rotates under the drive of main shaft; Thereby realization is justified workpiece and the welding of circle intersection; Automaticity is high, and working stability is reliable, and welding quality is good.
The 2nd and since right head can be on slide unit move left and right, right little synchronizing wheel power transmission shaft relatively moves axially, thereby can satisfy the welding needs of different length workpiece.
The 3rd, carry moving forward and backward of rifle slide block, welding gun fixed mount and welding gun owing to the contraction of carrying the rifle cylinder can drive, thereby reach the order ground of carrying rifle.
The 4th, owing to realize welding automatically, greatly reduce labour intensity, the operator is away from working face, and the welding back produces pernicious gases such as a large amount of CO2, CO, SO2, can not produce injury to welder's health.
Description of drawings
Fig. 1 is the utility model master TV structure sketch map.
Fig. 2 is the utility model left side TV structure sketch map.
Fig. 3 is the utility model perspective view.
1 fuselage wherein, 2 working panels, 3 slide units, 4 left heads, 5 little synchronizing wheels, 6 big synchronizing wheels, 7 contour wheels, 8 profiling bearings; 9 profiling assemblies, 10 carry the rifle assembly, 11 profiling slide blocks, 12 carry the rifle slide block, 13 welding gun fixed mounts, 14 welding guns, 15 clamping cylinders; 16 clamping cylinder fixed blocks, 17 main shafts, 18 work piece positioning tools, 19 workpiece, 20 power transmission shafts, 21 power transmission shaft fixed blocks, 22 holders; 23 pinions, 24 motors, 25 gear wheels, 26 are with synchronously, and 27 carry the rifle cylinder, 28 right heads, 29 compression springs.
The specific embodiment
Fig. 1, Fig. 2 and shown in Figure 3; Specific embodiments for the automatic special welding machine of the utility model profiling; It comprises fuselage 1, working panel 2, slide unit 3, left and right sides head 4,28, actuating unit; Correspondence is provided with main shaft 17 on the described left and right sides head 4,28, and the outer end of main shaft 17 is fixed with big synchronizing wheel 6 and contour wheel 7, and the inner of main shaft 17 is fixed with clamping cylinder fixed block 16 and work piece positioning tool 18; Be fixed with the clamping cylinder 15 of workpiece pressing 19 on the clamping cylinder fixed block 16; Workpiece 19 cooperates with work piece positioning tool 18 through clamping cylinder 15 and is clamped on the work piece positioning tool 18, and the end face of contour wheel 7 is provided with and the corresponding male and fomale(M&F) of workpiece 19 welding tracks, and big synchronizing wheel 6, contour wheel 7, main shaft 17 and workpiece 19 rotate synchronously.
Described left head 4 is provided with the profiling assembly 9 that can horizontally slip, profiling assembly 9 be provided with can before and after slide carry rifle assembly 10.Can certainly on described right head 28, be provided with the profiling assembly 9 that can horizontally slip, profiling assembly 9 be provided with can before and after slide carry rifle assembly 10.So just can produce automatic special welding machine of single rifle and the automatic special welding machine of rush-harvesting and rush-planting to single head welding and double end welding.
The described rifle assembly 10 of carrying comprises and carries rifle slide block 12, welding gun fixed mount 13, welding gun 14, carries rifle cylinder 27; Carry rifle slide block 12 can before and after slide be arranged on the profiling slide block 11; Welding gun fixed mount 13 is fixed on to be carried on the rifle slide block 12, and welding gun 14 is fixed on the welding gun fixed mount 13 and can carries out soldering angle and regulate, and the head of welding gun 14 is corresponding with workpiece 19 welding positions; Carry on the profiling slide block 11 that rifle cylinder 27 is fixed on profiling assembly 9; The piston rod of carrying rifle cylinder 27 with carry rifle slide block 12 and be connected, the contraction of carrying rifle cylinder 27 can drive to be carried rifle slide block 12, welding gun fixed mount 13 and welding gun 14 and moves forward and backward, thereby reaches the purpose of carrying rifle.
Described profiling assembly 9 comprises profiling slide block 11, profiling bearing 8, compression spring 29; Profiling slide block 11 this head relatively horizontally slips; Profiling bearing 8 is arranged on the profiling slide block 11 through the bearing fixing part rotationally; Compression spring 29 is arranged between profiling slide block 11 and this head; Make profiling slide block 11 one arranged all the time to the thrust that contour wheel 7 slides, profiling bearing 8 is close on the profiling male and fomale(M&F) of contour wheel 7 end faces, and profiling bearing 8 rolls with the profiling male and fomale(M&F) of contour wheel 7 end faces and contacts; The variation of the profiling male and fomale(M&F) of contour wheel 7 end faces promotes profiling slide block 11 move left and right through profiling bearing 8, and profiling slide block 11 further drives and puies forward rifle slide block 12, welding gun fixed mount 13, welding gun 14 move left and right.
Described slide unit 3 is fixed on the working panel 2, and left and right sides head 4,28 is arranged on the slide unit 3.Being combined with of left and right sides head 4,28 and slide unit 3 is multiple; Both can left and right sides head 4,28 slide be arranged on the slide unit 3; Also can be fixed on the slide unit 3 by left head 4, right head 28 slidably is arranged on the slide unit 3, can satisfy the welding needs of different length workpiece.
Described actuating unit comprises motor 24, power transmission shaft 20, big pinion 25,23; Motor 24 is fixed on the working panel 2 through holder 22; Pinion 23 is fixed on motor 24 output shafts, and power transmission shaft 20 two ends are arranged on the power transmission shaft fixed block 21 rotationally, and power transmission shaft fixed block 21 is fixed on the holder 22; Gear wheel 25 is installed on the power transmission shaft 20; Gear wheel 25 and pinion 23 engagements, little synchronizing wheel 5 about described power transmission shaft 20 is provided with, about little synchronizing wheel 5 through being connected with the big synchronizing wheel 6 on 26 corresponding and the left and right sides heads 4,28 synchronously.Be arranged on 3 last times of slide unit when what left and right sides head 4,28 slided, about little synchronizing wheel 5 relatively power transmission shaft 20 move axially.When left head 4 is fixed on the slide unit 3, right head 28 slidably is arranged on 3 last times of slide unit, and left little synchronizing wheel 5 is fixedly connected with power transmission shaft 20, and right little synchronizing wheel 5 power transmission shaft 20 relatively moves axially.
During work, workpiece 19 is fixed on the clamping cylinder fixed block 16 on the main shaft 17 through clamping cylinder 15, and motor drives power transmission shaft 20 rotations through pinion 23 and gear wheel 25 engagements; Little synchronizing wheel 5 rotations about power transmission shaft 20 drives; Little synchronizing wheel 5 is through be with 26 to drive big synchronizing wheel 6, contour wheel 7 and main shaft 17 and rotate together synchronously, and main shaft 17 drives workpiece 19 rotations again, the profiling male and fomale(M&F) promotion profiling bearing 8 of contour wheel 7 end faces; Profiling bearing 8 drives profiling slide block 11 move left and right; Profiling slide block 11 further drives and puies forward rifle slide block 12, welding gun fixed mount 13, welding gun 14 move left and right, because the profiling male and fomale(M&F) of contour wheel 7 end faces is consistent with workpiece 19 welding tracks, welding gun 14 welds along the welding track of workpiece 19; Realization is justified and the welding of justifying intersection workpiece, thereby reaches the purpose of automatic welding.

Claims (6)

1. automatic special welding machine of profiling; Comprise fuselage (1), working panel (2), slide unit (3), left and right sides head (4,28), actuating unit; It is characterized in that: described left and right sides head (4,28) is gone up correspondence and is provided with main shaft (17); The outer end of main shaft (17) is fixed with big synchronizing wheel (6) and contour wheel (7), and the inner of main shaft (17) is fixed with clamping cylinder fixed block (16) and work piece positioning tool (18), is fixed with the clamping cylinder (15) of workpiece pressing (19) on the clamping cylinder fixed block (16); Described left head (4) is provided with the profiling assembly (9) that can horizontally slip, profiling assembly (9) be provided with can before and after slide carry rifle assembly (10).
2. the automatic special welding machine of profiling according to claim 1 is characterized in that: described right head (28) is provided with the profiling assembly (9) that can horizontally slip, profiling assembly (9) be provided with can before and after slide carry rifle assembly (10).
3. the automatic special welding machine of profiling according to claim 1 and 2; It is characterized in that: the described rifle assembly (10) of carrying comprises and carries rifle slide block (12), welding gun fixed mount (13), welding gun (14), carries rifle cylinder (27); Welding gun fixed mount (13) is fixed on to be carried on the rifle slide block (12), and welding gun (14) is fixed on the welding gun fixed mount (13), and the head of welding gun (14) is corresponding with workpiece (19); Carry rifle cylinder (27) and be fixed on the profiling assembly (9), the piston rod of carrying rifle cylinder (27) with carry rifle slide block (12) and be connected.
4. the automatic special welding machine of profiling according to claim 3; It is characterized in that: described profiling assembly (9) comprises profiling slide block (11), profiling bearing (8), compression spring (29); Profiling slide block (11) this head relatively horizontally slips; Profiling bearing (8) is arranged on the profiling slide block (11) rotationally, and profiling bearing (8) is close on the profiling male and fomale(M&F) of contour wheel (7) end face, and compression spring (29) is arranged between profiling slide block (11) and this head.
5. the automatic special welding machine of profiling according to claim 1 is characterized in that: described slide unit (3) is fixed on the working panel (2), and left and right sides head (4,28) is arranged on the slide unit (3).
6. the automatic special welding machine of profiling according to claim 4; It is characterized in that: described actuating unit comprises motor (24), power transmission shaft (20), big pinion (25,23); Motor (24) is fixed on the working panel (2) through holder (22); Pinion (23) is fixed on motor (24) output shaft, and power transmission shaft (20) two ends are arranged on the power transmission shaft fixed block (21) rotationally, and power transmission shaft fixed block (21) is fixed on the holder (22); Gear wheel (25) is installed on the power transmission shaft (20); The engagement of gear wheel (25) and pinion (23), little synchronizing wheel (5) about described power transmission shaft (20) is provided with, about little synchronizing wheel (5) through band (26) synchronously corresponding with left and right sides head (4,28) on big synchronizing wheel (6) be connected.
CN2011204766740U 2011-11-25 2011-11-25 Automatic welding machine capable of copying Expired - Fee Related CN202388104U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204766740U CN202388104U (en) 2011-11-25 2011-11-25 Automatic welding machine capable of copying

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204766740U CN202388104U (en) 2011-11-25 2011-11-25 Automatic welding machine capable of copying

Publications (1)

Publication Number Publication Date
CN202388104U true CN202388104U (en) 2012-08-22

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Application Number Title Priority Date Filing Date
CN2011204766740U Expired - Fee Related CN202388104U (en) 2011-11-25 2011-11-25 Automatic welding machine capable of copying

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104698012A (en) * 2013-12-06 2015-06-10 北京固鸿科技有限公司 Industrial DR/CT horizontal type automatic nondestructive testing system of X ray and clamp thereof
CN105499755A (en) * 2016-01-09 2016-04-20 广州德恒汽车装备科技有限公司 Spot welding flexible unit mechanism and using method thereof
CN106392256A (en) * 2016-11-30 2017-02-15 常州市双强机械制造有限公司 Full-automatic welding machine for sealing shell
CN106493493A (en) * 2016-11-30 2017-03-15 常州市双强机械制造有限公司 Seal casinghousing Full-automatic welding machine profiling slide rest device
CN107627055A (en) * 2017-11-01 2018-01-26 烟台东来电气有限公司 A kind of device for automatic welding
CN110052752A (en) * 2019-05-27 2019-07-26 深圳一诺基业科技有限公司 Welding mechanism and special welding machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104698012A (en) * 2013-12-06 2015-06-10 北京固鸿科技有限公司 Industrial DR/CT horizontal type automatic nondestructive testing system of X ray and clamp thereof
CN105499755A (en) * 2016-01-09 2016-04-20 广州德恒汽车装备科技有限公司 Spot welding flexible unit mechanism and using method thereof
CN106392256A (en) * 2016-11-30 2017-02-15 常州市双强机械制造有限公司 Full-automatic welding machine for sealing shell
CN106493493A (en) * 2016-11-30 2017-03-15 常州市双强机械制造有限公司 Seal casinghousing Full-automatic welding machine profiling slide rest device
CN107627055A (en) * 2017-11-01 2018-01-26 烟台东来电气有限公司 A kind of device for automatic welding
CN110052752A (en) * 2019-05-27 2019-07-26 深圳一诺基业科技有限公司 Welding mechanism and special welding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20171125