CN202387828U - Automatic gold foil beating device - Google Patents
Automatic gold foil beating device Download PDFInfo
- Publication number
- CN202387828U CN202387828U CN201220015259XU CN201220015259U CN202387828U CN 202387828 U CN202387828 U CN 202387828U CN 201220015259X U CN201220015259X U CN 201220015259XU CN 201220015259 U CN201220015259 U CN 201220015259U CN 202387828 U CN202387828 U CN 202387828U
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- slider
- horizontal
- goldleaf
- mobile platform
- master controller
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Abstract
The utility model relates to an automatic gold foil beating device, which comprises a main controller, a horizontal two-dimensional moving platform, a beating hammer and a slider-crank mechanism. The horizontal two-dimensional moving platform is arranged on a base, the slider-crank mechanism is longitudinally mounted above the horizontal two-dimensional moving platform, the beating hammer is mounted at the lower end of a slider of the slider-crank mechanism, a support end of a crank of the slider-crank mechanism is connected with a driving mechanism of the slider-crank mechanism, and the main controller is connected with the horizontal two-dimensional moving platform and the driving mechanism of the slider-crank mechanism. According to the an automatic gold foil beating device, the defect that prior wrapped gold foils are manually rotated is overcome, and the labor manual work is not required in the beating of gold foils, so that the work intensity of workers are improved, the safety and the productbility are improved, and simultaneously the labor technical costs of gold foil production are reduced.
Description
Technical field
The utility model relates to a kind of automatic goldleaf device of beating.
Background technology
The forging process of goldleaf is very exquisite, is divided into 12 procedures.The goldleaf of making is as thin as cicada's wings, gentle like silks and satins, as light as a feather.10,000 goldleaf (12 centimetres of the length of sides) only weigh 178.125 grams, and individual goldleaf has only 0.12 micron thick.In the goldleaf manufacturing process, forging is one important operation, and " bag is given birth to by family " continuous rotation is beaten, and utilizes the ductility of gold, gets to the thin degree that can not approach again again of can not beating again, and this process is " having played play ".Having played play is maximum, the most arduous one procedure of difficulty in the goldleaf forging skill, also is that technology content requires the highest one procedure.
Summary of the invention
The utility model purpose is to address the above problem, and a kind of automatic goldleaf device of beating that manual work forges that need not is provided, and is specifically realized by following technical scheme:
A kind of automatic goldleaf device of beating; This device comprises master controller, be arranged on horizontal two-dimension mobile platform on the base, forge hammer, slider-crank mechanism; Said slider-crank mechanism vertically is arranged on the top of horizontal two-dimension mobile platform; Said forging hammered the slide block lower end that is arranged on this slider-crank mechanism into shape, and the bracket end of the crank of said slider-crank mechanism is connected with its driving mechanism, and said master controller is connected with the driving mechanism of said horizontal two-dimension mobile platform and slider-crank mechanism.
Said automatic beat the goldleaf device further design be: said horizontal two-dimension mobile platform comprises being arranged on the base laterally mobile platform and being arranged on the platform that vertically moves on this horizontal mobile platform with rack and pinion drive mechanism or lead screw transmission mechanism transmission; Said rack and pinion drive mechanism or lead screw transmission mechanism all connect with corresponding driving mechanism; Said driving mechanism is stepper motor, and the said hammer upper end that forges is mounted slidably in the said slide block.
Said automatic beat the goldleaf device further design be: said slider-crank mechanism is arranged on horizontal two-dimension mobile platform top through beating support, and this is beaten support and comprises vertical bar that is connected with base and the horizon bar that slider-crank mechanism is set.
Said automatic beat the goldleaf device further design be: said master controller comprises single-chip microcomputer and CPLD chip.
Said automatic beat the goldleaf device further design be: said master controller is connected with each drive motors through electric-motor drive unit, and this electric-motor drive unit comprises the CPLD chip.
Said automatic beat the goldleaf device further design be: said beating also is provided with the temperature detecting unit that is used in goldbeating process measurement of inductance goldleaf temperature on the support; Said temperature detecting unit is connected with master controller, and this temperature detecting unit is digital infrared measurement of temperature module.
Said automatic beat the goldleaf device further design be: also be provided with the position detection unit that is used to detect this mobile platform positional information on said horizontal two-dimension mobile platform and the slider-crank mechanism, said position detection unit comprises travel switch and Hall element.
Said automatic beat the goldleaf device further design be: said master controller also is connected with the man-machine interface control module with the demonstration that is used to read and be provided with machined parameters, and said demonstration and man-machine interface control module comprise LCD module, button, LED light.
The utility model had overcome in the past manually rotation man and had given birth to the shortcoming of wrapping, and need not the artificial goldleaf of participating in and forged work, had improved hand labor intensity, had improved security and productivity, reduced artificial technology's cost that goldleaf is produced simultaneously.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is each functions of modules figure of the utility model.
Fig. 3 is the utility model horizontal two-dimension mobile platform control flow chart.
Fig. 4 is the utility model pid control module figure.
Fig. 5 is the utility model interpolation algorithm flow chart.
Fig. 6 plays paper tinsel movement locus sketch map for the utility model.
The specific embodiment
Map 1 this device comprises master controller 1, be arranged on horizontal two-dimension mobile platform 2 on the base 7, forge hammer 3, slider-crank mechanism 4; Horizontal two-dimension mobile platform 2 comprises that the horizontal mobile platform 21 of being arranged on the base 1 with rack and pinion drive mechanism (or lead screw transmission mechanism) transmission vertically moves platform 22 with being arranged on the horizontal mobile platform 21; Rack and pinion drive mechanism (or lead screw transmission mechanism) all connects with corresponding stepper motor, forges hammer 3 upper ends and is mounted slidably in the slide block 41.Slider-crank mechanism 4 is arranged on horizontal two-dimension mobile platform 2 tops through beating support 5, and this is beaten support 5 and comprises vertical bar 51 that is connected with base 1 and the horizon bar 52 that slider-crank mechanism 4 is set.
The bracket end of the crank 42 of slider-crank mechanism 4 with beat motor 6 and be connected, master controller 1 mainly is made up of single-chip microcomputer and CPLD chip, master controller 1 is connected with the drive motors of horizontal two-dimension mobile platform and slider-crank mechanism through electric-motor drive unit 11.Electric-motor drive unit 11 has adopted the CPLD chip; Beat and also be provided with the temperature detecting unit 12 that is used in goldbeating process measurement of inductance goldleaf temperature on the support 5; Temperature detecting unit 12 is connected with master controller 1, and temperature detecting unit 12 has adopted digital infrared measurement of temperature module.Be equipped with the position detection unit 13 that is used for detecting the operation process platform and forges hammer 3 positional informations on horizontal two-dimension mobile platform 2 and the slider-crank mechanism 4, position detection unit 13 has adopted travel switch and Hall element.Master controller 1 also is connected with man-machine interface control module 14 with the demonstration that is used to read and be provided with machined parameters, shows to have adopted with man-machine interface control module 14 to comprise LCD module, button, LED light.
In conjunction with Fig. 3, according to the operation specific requirement, the control program of establishment master controller 1.Working method is confirmed in input according to button.Master controller 1 sends execution command to electric-motor drive unit 13, drives the horizontal and vertical stepper motor of horizontal two-dimension mobile platform 2 respectively, realizes the two dimensional motion of workbench; Make that meanwhile forge motor 6 rotates and drive slider-crank mechanism 4 then and drive and forge hammer 3 and realize forging up and down motion, accomplishes and beats the paper tinsel function.Adopt the relatively method realization two-dimensional helical motion of interpolation of pointwise in the operation process.Workbench laterally and minimum longitudinally Moving Unit be a pulse equivalency, with having the broken line that minimum step is formed, closeization of data point, the close approximation helix, as shown in Figure 6.Characteristics are that initial data is few, interpolation precision is high, do not have accumulated error.Map 4, Fig. 5, main control 1 adopts the PID closed loop feedback to improve the interpolation progress.Position sensing unit 13 detects the trajector deviation that various disturbances cause; Deviation signal is write down and sends to master controller 1; Change process variable value (PV value), deliver to the input of master controller 1, and compare with its set-point (SP value) and to obtain deviate (e value) through transmitter; Adjuster sends control signal by this deviation and with predefined setting parameter control law; Change the aperture of adjuster, thereby make the field control object value be tending towards the variation of set-point, reach the control purpose.
Wherein: the output signal of u (t)---adjuster
E (t)---the deviation signal of adjuster
KP---proportionality coefficient
TI---the time of integration
TD---derivative time
U0---control constant
Automatically it is following to beat the goldleaf method:
1), master controller 1 control program is set according to the operation needs;
2), master controller 1 sends instruction driving horizontal two-dimension mobile platform 2 and moves to extreme position, coordinates computed position, the calibration of completion position of platform;
3), raw material 9 are placed on the desired location of horizontal two-dimension mobile platform, master controller 1 send instruction drive 2 motions of horizontal two-dimension mobile platform make on the platform desired location with forge hammer into shape corresponding;
4), master controller 1 sends and instructs the desired location point drive raw material that drive on the horizontal two-dimension mobile platform 2 to move with spiral trajectory; Meanwhile; Forge hammer 3 and under toggle 4 drives, up and down reciprocatingly forge motion, up to raw material are forged into goldleaf.
When temperature detecting unit 12 detected raw-material temperature and surpasses certain warning value in the operation process, master controller 1 sent instruction and makes crank 42 stop motion when the extreme higher position of slider-crank mechanism 4; Position detection unit 13 detects horizontal two-dimension mobile platform overtravel when motion, and master controller 1 sends instruction and makes the stop motion of horizontal two-dimension mobile platform.When the ultra scope of mobile platform stroke, touch the travel switch in the position detection unit 13, master controller 1 sends instruction and closes down this device.
Claims (8)
1. beat the goldleaf device automatically for one kind; It is characterized in that: this device comprises master controller, be arranged on horizontal two-dimension mobile platform on the base, forge hammer, slider-crank mechanism; Said slider-crank mechanism vertically is arranged on the top of horizontal two-dimension mobile platform; Said forging hammered the slide block lower end that is arranged on this slider-crank mechanism into shape; The bracket end of the crank of said slider-crank mechanism is connected with its driving mechanism, and said master controller is connected with the driving mechanism of said horizontal two-dimension mobile platform and slider-crank mechanism.
2. the automatic goldleaf device of beating according to claim 1; It is characterized in that: said horizontal two-dimension mobile platform comprises being arranged on the base laterally mobile platform and being arranged on the platform that vertically moves on this horizontal mobile platform with rack and pinion drive mechanism or lead screw transmission mechanism transmission; Said rack and pinion drive mechanism or lead screw transmission mechanism all connect with corresponding driving mechanism; Said driving mechanism is stepper motor, and the said hammer upper end that forges is mounted slidably in the said slide block.
3. the automatic goldleaf device of beating according to claim 1; It is characterized in that: said slider-crank mechanism is arranged on horizontal two-dimension mobile platform top through beating support, and this is beaten support and comprises vertical bar that is connected with base and the horizon bar that slider-crank mechanism is set.
4. the automatic goldleaf device of beating according to claim 1, it is characterized in that: said master controller comprises single-chip microcomputer and CPLD chip.
5. the automatic goldleaf device of beating according to claim 1 is characterized in that: said master controller is connected with each drive motors through electric-motor drive unit, and this electric-motor drive unit comprises the CPLD chip.
6. the automatic goldleaf device of beating according to claim 3; It is characterized in that: said beating also is provided with the temperature detecting unit that is used in goldbeating process measurement of inductance goldleaf temperature on the support; Said temperature detecting unit is connected with master controller, and this temperature detecting unit is digital infrared measurement of temperature module.
7. the automatic goldleaf device of beating according to claim 1, it is characterized in that: also be provided with the position detection unit that is used to detect this mobile platform positional information on the said horizontal two-dimension mobile platform, said position detection unit comprises travel switch and Hall element.
8. the automatic goldleaf device of beating according to claim 1; It is characterized in that: said master controller also is connected with the man-machine interface control module with the demonstration that is used to read and be provided with machined parameters, and said demonstration and man-machine interface control module comprise LCD module, button, LED light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220015259XU CN202387828U (en) | 2012-01-13 | 2012-01-13 | Automatic gold foil beating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220015259XU CN202387828U (en) | 2012-01-13 | 2012-01-13 | Automatic gold foil beating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202387828U true CN202387828U (en) | 2012-08-22 |
Family
ID=46662780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220015259XU Expired - Fee Related CN202387828U (en) | 2012-01-13 | 2012-01-13 | Automatic gold foil beating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202387828U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527832A (en) * | 2012-01-13 | 2012-07-04 | 南京工业职业技术学院 | Device and method for automatically forging gold foil |
| CN103878669A (en) * | 2012-12-21 | 2014-06-25 | 鞍钢股份有限公司 | Automatic sample polishing equipment and using method thereof |
-
2012
- 2012-01-13 CN CN201220015259XU patent/CN202387828U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527832A (en) * | 2012-01-13 | 2012-07-04 | 南京工业职业技术学院 | Device and method for automatically forging gold foil |
| CN103878669A (en) * | 2012-12-21 | 2014-06-25 | 鞍钢股份有限公司 | Automatic sample polishing equipment and using method thereof |
| CN103878669B (en) * | 2012-12-21 | 2017-02-01 | 鞍钢股份有限公司 | Automatic sample polishing equipment and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 Termination date: 20150113 |
|
| EXPY | Termination of patent right or utility model |