CN202387628U - Air-assisted air duct based on grid-form flow guiding and heating panel - Google Patents

Air-assisted air duct based on grid-form flow guiding and heating panel Download PDF

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Publication number
CN202387628U
CN202387628U CN2011204564306U CN201120456430U CN202387628U CN 202387628 U CN202387628 U CN 202387628U CN 2011204564306 U CN2011204564306 U CN 2011204564306U CN 201120456430 U CN201120456430 U CN 201120456430U CN 202387628 U CN202387628 U CN 202387628U
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China
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grid
air
air duct
ellipsoid arc
deflector
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Expired - Fee Related
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CN2011204564306U
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Chinese (zh)
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张晓辉
刘雪美
苑进
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Shandong Agricultural University
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Shandong Agricultural University
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Abstract

The utility model relates to an air-assisted air duct based on a grid-form flow guiding and heating panel. The air-assisted air duct comprises an ellipsoid arc-shaped grid flow guiding plate, an air inlet, an air outlet, a plurality of hollow grid strips, a lathedog, a connecting frame, a grid plate oil inlet, a grid plate oil outlet and a hydraulic oil pipe; the ellipsoid arc-shaped grid flow guiding plate is elliptical and arc shaped, and comprises the hollow grid strips, the hollow grid strips are uniformly distributed on the ellipsoid arc-shaped grid flow guiding plate in the length direction of the air duct from the center of the ellipsoid arc-shaped grid flow guiding plate, and the hollow grid strips on two sides are symmetric; the air-assisted air duct provided by the utility model enables air curtain airflow to be uniform and the outlet wind speed to be better in uniformity, the fogdrop drift rate is reduced, the use efficiency is improved, and pollutions of pesticide and liquid chemical fertilizer are reduced; and on the other hand, the hollow inner chamber of the grid plate can provide a heat radiation passage for high-temperature hydraulic oil and provide hydraulic oil heat radiation function to a hydraulic drive system, and can replace a special hydraulic oil radiator for a hydraulic driven spray machine.

Description

Wind based on grid flow-guiding radiation plate helps air duct
Technical field:
The present invention relates to a kind of wind and help air duct, belong to the spraying system field based on grid flow-guiding radiation plate.
Background technology:
The dispenser equipment of China is guidance with the high power capacity pesticide application technology, and the unit are spraying volume is big, and the fogdrop diameter of ejection is big; Be difficult to adapt to the biological nature of crop surface, " spring " phenomenon very easily takes place or tumble from crop surface, the droplet adhesion effect is poor; Cause the loss of big medicine amount liquid; So think fundamentally to solve the low problem of effective rate of utilization of liquid fertilizer or pesticide liquid at present, must implement low amount pesticide application technology, make full use of fine mist; Realize that soup efficiently utilizes, reduce liquid waste and environmental pollution.
Air curtain assistant spray technology (be called for short wind and help technology) thus be a kind ofly to utilize special facilities to produce the auxiliary droplet of windstream to distribute and improve the deposition of droplet on target, reduce the technology of float of mist droplet.The The Application of Technology that helps wind improved agricultural chemicals biological effect, widened the application conditions of spraying apparatus, help improving the spraying operating efficiency, reduce the throwing people of chemicals.
Use rack spraying machine that wind helps technology in the land for growing field crops during operation, the high velocity air that blows out from blower fan on the one hand further clashes into the droplet of shower nozzle atomizing against, is atomized into the tiny and uniform droplet; On the other hand, powerful air-flow is sweeping along droplet to blow to target, because the effect of air-flow, the branches and leaves of target ceaselessly stir, and make blade back, blade face, interior thorax, the outside of crop all can cover droplet equably.Simultaneously, because the enforceable target that blows to of air-flow that droplet is blown out by blower fan so can resist the interference of natural wind effectively, reduces the drift of droplet, reduce the risk of agricultural chemicals environmental pollution.Therefore, it is a kind of high-efficiency ground pesticide application technology that is only second to the aviation spraying that air-assisted spraying is known as by countries in the world, is again simultaneously that a kind of automaticity is high, and prevention effect is good, advanced pesticide application technology low in the pollution of the environment.
The air-flow that wind helps air duct to produce mainly is in order to overcome the influence of natural wind to the droplet heading, simultaneously the plant integral shroud to be had the effect that penetrates, helping the deposition of droplet on the plant different levels.Yet the wind speed profile the when wind speed, particularly air-flow of outflow air duct arrives the crop top has very big influence to spraying distributing homogeneity, the mist droplet deposition uniformity.If this wind speed is too little, air-flow is difficult to stir branches and leaves, can't penetrate plant, and opposite air-flow can penetrate plant if wind speed is too big, strikes ground and has a rebound, thereby take away droplet, causes the waste of soup and the pollution of environment.Therefore must guarantee that the air duct effluent stream has certain speed and in the uniformity of air duct length direction maintenance wind speed.
On the other hand, owing to adopt wind to help the boom sprayer of technology just to have in the course of the work than heavy load, particularly big-and-middle-sized self-propelled boom sprayer, tractor provides big driving force for it, and therefore most of spraying machines adopt hydraulic system to drive.Spray boom need gone up and down, launch in spraying machine spraying front and back with hydraulic cylinder; In spray process, needing hydraulic system is that spray pump and wind help blower fan that driving force is provided.Therefore the heat radiation of hydraulic oil is the problem that must solve.
Summary of the invention:
In order to solve the deficiency of prior art; The present invention provides a kind of wind based on ellipsoid arc grid deflector of new structure to help air duct, and one aspect of the present invention utilizes ellipsoid arc grid deflector to form flow-guiding channel, changes the direction of motion that is formed air-flow by blower fan; The air motion direction is evenly distributed along the air duct length direction; Thereby make the wind speed of air duct exhaust vent uniformity preferably arranged, form uniform air curtain, reach the purpose that reduces float of mist droplet at the air duct length direction.The Turbogrid plates of inner hollow can provide the heat sinking function of hydraulic oil for the fluid power system of spraying machine on the other hand, and grid deflector of the present invention can the instead of dedicated hydraulic oil radiator.This new structure can make gas jet evenly flow out, and the air curtain of formation has good uniformity, and the cold wind that can utilize blower fan to provide simultaneously dispels the heat for hydraulic system.This is simple in structure, the convenient realization.
A kind of wind based on grid flow-guiding radiation plate helps air duct, is made up of ellipsoid arc grid deflector, air inlet, exhaust vent, hollow grid bar, clip, link, Turbogrid plates oil-in, Turbogrid plates oil-out and hydraulic oil pipe.Said wind helps the air duct surface to be provided with an air inlet and a plurality of linearly aligned exhaust vent; Ellipsoid arc grid deflector is the ellipsoid arcuation, and ellipsoid arc grid deflector both sides tilt to be bowed downward to arcuation gradually along the air duct length direction; The thickness of said ellipsoid arc grid deflector is 1mm to 3mm, preferentially selects 2mm for use; Ellipsoid arc grid deflector is made up of a plurality of hollow grid bars; Hollow grid bar begins to be distributed on the ellipsoid arc grid deflector along the air duct length direction from ellipsoid arc grid deflector center; Both sides hollow grid bar symmetry, the spacing of hollow grid bar is 2cm to 6cm, preferentially selects 4cm for use; Along circumferentially being uniformly distributed with four rectangle thin slice links, link is fixed on the blower fan retainer plate at air inlet place through welding or bolt connecting mode ellipsoid arc grid deflector with clip through welding manner; Said ellipsoid arc grid deflector major diameter is 1.3~1.5 times of air inlet diameter, and minor axis is of a size of 1.0~1.2 times of air inlet diameter; Ellipsoid arc grid deflector leaves Turbogrid plates oil-in and Turbogrid plates oil-out respectively in the both sides of its minor axis, and hydraulic oil pipe connects Turbogrid plates oil-in and oil-out through the air duct air inlet.
The present invention has adopted ellipsoid arc grid deflector, and having eliminated does not have the air stream turbulence of baffle plate district, and the air duct of the grid deflector that process installs additional carries out numerical simulation, does comparison with the situation that does not add the grid deflector, and flow uniformity significantly improves.At Reynolds number is 1.2 * 10 5The numerical simulation result of steady-flow show that the mobile evenness index that does not add the grid baffle plate is 0.74, it is 0.92 that the wind that has installed ellipsoid arc grid deflector additional helps the wind speed of air duct each exhaust vent in the longitudinal direction evenness index that flows.Result of the test has also confirmed the correctness of this conclusion.
Because adopt wind to help the spraying machine of technology, its blower fan is general to be equipped with big fan delivery, and the grid type radiator structure increased the area of dissipation with cold wind, thereby the present invention has good heat-radiation effect.
Ellipsoid arc grid deflector structure of the present invention can be applied to spraying machine, and the air-flow assist type boom sprayer that especially uses hydraulic system to drive also can be applicable to the occasion that other need produce air curtain, like the greenhouse air curtain etc.The wind that patent of the present invention relates to helps the advantage of air duct and good effect to be: can make air fluid evenly flow out air duct based on ellipsoid arc Turbogrid plates flow-guiding type structure, form the air curtain of uniformity, and the present invention have good hydraulic system radiating effect.Its structure is promptly economical simply again, and effect is obvious.This air duct can be controlled the droplet motion effectively, reduces the droplet drift, increases the deposition of agricultural chemicals on target, improves the agricultural chemicals utilization rate, reduces environmental pollution, and the present invention simultaneously also utilizes the air-flow cooling fluid pressing system of blower fan.
Description of drawings:
The structural representation of the self-propelled spray boom formula spraying machine that Fig. 1 is used for for patent of the present invention.
Fig. 2 a helps the scheme of installation front view in the air duct for the ellipsoid arc grid deflector that patent of the present invention installs additional at wind.
Fig. 2 b helps the scheme of installation vertical view in the air duct for the ellipsoid arc grid deflector that patent of the present invention installs additional at wind.
Fig. 3 a is the ellipsoid arc grid deflector front view of patent of the present invention.
Fig. 3 b is the ellipsoid arc grid deflector left view of patent of the present invention.
Fig. 3 c is the ellipsoid arc grid deflector vertical view of patent of the present invention.
Among the figure:
1 ellipsoid arc grid deflector, 2 air inlets, 3 clips, 4 air ducts, 5 exhaust vents, 6 hollow grid bars, 7 links, 8 hydraulic oil pipes, 9 Turbogrid plates oil-ins, 10 Turbogrid plates oil-outs, 11 tractors, 12 frames, 13 blower fans, 14 spray booms, 15 medicine-chests, 16 shower nozzles
The specific embodiment:
At first, in order to improve air curtain wind speed uniformity, realize low volume, reduce float of mist droplet, design philosophy of the present invention is to change gas to get into the jet inertia effect in the air duct.Be used for air inlet of its surface arrangement of air duct and a plurality of linearly aligned exhaust vent 5 that wind helps technology; In order to change the inertia effect of jet; The present invention installs a slice ellipsoid arc grid deflector 1 below the inner air inlet of air duct; Ellipsoid arc grid deflector is the ellipsoid arcuation, and ellipsoid arc grid deflector 1 both sides tilt to be bowed downward to arcuation gradually along the air duct length direction; Ellipsoid arc grid deflector thickness is 1mm to 3mm, preferentially selects 2mm for use; Ellipsoid arc grid deflector is made up of a plurality of hollow grid bars, and hollow grid bar begins to be distributed on the ellipsoid arc grid deflector along the air duct length direction from ellipsoid arc grid deflector center, both sides hollow grid bar symmetry.Along circumferentially being uniformly distributed with 4 rectangle thin slice links 7, link is fixed on the blower fan retainer plate at air inlet place with clip 3 through welding or bolt connecting mode ellipsoid arc grid deflector through welding manner.The grid distance of ellipsoid arc grid deflector is between 2cm to 6cm, and excessive grid distance causes the guide performance of air-flow poor, and too small grid distance causes the air-flow back pressure excessive, influences the air duct muzzle velocity.Usually, grid distance is preferentially selected 4cm for use.In order to increase radiating effect, the thickness of ellipsoid arc grid deflector is even basically, and its value is selected 1 to 3mm scope for use, preferentially selects 2mm for use, and the material selection metal alloy is like stainless steel.Gas quickens laggardly to go into air duct when inner through wind speed, because inertia is concentrated and impacted on ellipsoid arc grid deflector; Part is through the airflow fence glazing bar of ellipsoid arc grid deflector then; A part has promptly changed the inertia effect of jet because the drag effect of this deflector flows to side in addition, arrives the outlet opening position of air duct equably; Pass through venthole accelerating jetting chimney fan at last, form uniform air curtain at the air duct length direction.
Below through accompanying drawing and practical implementation the present invention is carried out detailed explanation.
The use that matches of the present invention and boom sprayer, as shown in Figure 1, boom sprayer connects use with 11 suspensions of the wheeled tractor with rearmounted power output shaft.Air-flow assist type boom sprayer comprises frame 12, be installed on the frame 12 medicine-chest 15, spray pump, blower fan 13 and wind help the parts such as air-flow accessory system, spray boom 14 and medicine liquid spray system (shower nozzle) 16, hydraulic system of air duct 4 to form.
The course of work of air-flow assist type boom sprayer is following: after tractor 11 starts, drive hydraulic pump through power output shaft, spray boom developping solution cylinder pressure launches spray boom 14, and the tractor driver adjusts spray boom 14 height according to plant height through lifting hydraulic cylinder.There is an air duct 4 shower nozzle 16 back at linear distribution along whole frame length, and there is row's exhaust vent 5 bottom of air duct along frame, in spraying machine spraying operation, form air curtain.The wind-force of air duct is supplied with by hydraulically powered aerofoil fan, and wind speed can steplessly be adjusted.When environmental condition does not need wind to help, can close fan, carry out the routine spraying.At extraneous natural wind hour, the air curtain that air duct forms can stop droplet because effect of inertia drift backward, thereby can improve the operating speed of machine.Higher when extraneous wind speed, in the time of possibly causing drift, suitably adjust the angle and the wind speed of air curtain, to stop drift or to reduce the drift amount. in addition, the wind of the air duct droplet that the height place of 30cm and shower nozzle produce below shower nozzle greatly meets, and droplet is had acceleration.The speed of droplet has very big influence to the drift performance, so need on the air duct length direction, keep the uniformity of wind speed in the operation process, otherwise can cause formulation rate inconsistent.Because air curtain directly blows to plant leaf surface, leaf is had inverting action simultaneously, help the leaf back side and adhere to droplet, this is very important for eliminating those insects that colonize in the leaf back side.
In Fig. 2 a, Fig. 2 b, the present invention has added a slice ellipsoid arc grid deflector 1 at the corresponding back segment of the inner air inlet of air duct, and the appearance profile of ellipsoid arc grid deflector is oval camber, and hollow grid bar 6 is distributed on the deflector along the air duct length direction.Gas quickens laggardly to go into air duct when inner through hydraulically powered axial flow blower 13, because inertia is concentrated and impacted on ellipsoid arc grid deflector 1; Part is through the hollow grid bar 6 of ellipsoid arc grid deflector 1 then; A part has promptly changed the inertia effect of jet because the drag effect of this deflector flows to side in addition, arrives the outlet opening position of air duct equably; Pass through venthole accelerating jetting chimney fan at last, form uniform air curtain at the air duct length direction.The ellipsoid arc grid deflector 1 related grid type radiator structure of patent of the present invention design has increased the area of dissipation with cold wind, the high temperature hydraulic oil the grid chamber in can be fully and greatly the cold air of air quantity carry out heat exchange, thereby have good heat-radiation effect.
Fig. 3 a, Fig. 3 b, Fig. 3 c have provided the three-view diagram of ellipsoid arc grid deflector.
What should explain at last is: above embodiment only be used to explain patent of the present invention and and the described technical scheme of unrestricted patent of the present invention; Therefore, to the greatest extent this specification has carried out detailed explanation with reference to each above-mentioned embodiment to patent of the present invention, and still, those of ordinary skill in the art is according to the understanding of oneself, still can make amendment or is equal to replacement patent of the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and the scope of patent of the present invention, and it all should be encompassed in the claim scope of patent of the present invention.

Claims (2)

1. the wind based on grid flow-guiding radiation plate helps air duct, it is characterized in that being made up of ellipsoid arc grid deflector, air inlet, exhaust vent, hollow grid bar, clip, link, Turbogrid plates oil-in, Turbogrid plates oil-out and hydraulic oil pipe; Said wind helps the air duct surface to be provided with an air inlet and a plurality of linearly aligned exhaust vent; Said ellipsoid arc grid deflector is the ellipsoid arcuation, and ellipsoid arc grid deflector both sides tilt to be bowed downward to arcuation gradually along the air duct length direction; Ellipsoid arc grid deflector thickness is 1mm to 3mm; Ellipsoid arc grid deflector is made up of a plurality of hollow grid bars; Hollow grid bar begins to be distributed on the ellipsoid arc grid deflector along the air duct length direction from ellipsoid arc grid deflector center; Both sides hollow grid bar symmetry, the spacing of hollow grid bar is 2cm to 6cm; Said ellipsoid arc grid deflector is along circumferentially being uniformly distributed with four rectangle thin slice links, and link is fixed on the blower fan retainer plate at air inlet place through clip; Said ellipsoid arc grid deflector major diameter is 1.3~1.5 times of air inlet diameter, and minor axis is of a size of 1.0~1.2 times of air inlet diameter; Said ellipsoid arc grid deflector leaves Turbogrid plates oil-in and Turbogrid plates oil-out respectively in the both sides of its minor axis, and hydraulic oil pipe connects Turbogrid plates oil-in and oil-out through the air duct air inlet.
2. a kind of wind based on grid flow-guiding radiation plate according to claim 1 helps air duct, it is characterized in that described ellipsoid arc grid deflector thickness is 2mm; The spacing of said hollow grid bar is 4cm.
CN2011204564306U 2011-11-17 2011-11-17 Air-assisted air duct based on grid-form flow guiding and heating panel Expired - Fee Related CN202387628U (en)

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CN2011204564306U CN202387628U (en) 2011-11-17 2011-11-17 Air-assisted air duct based on grid-form flow guiding and heating panel

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Application Number Priority Date Filing Date Title
CN2011204564306U CN202387628U (en) 2011-11-17 2011-11-17 Air-assisted air duct based on grid-form flow guiding and heating panel

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104107770A (en) * 2013-04-22 2014-10-22 塞弗拉合作社 Method and apparatus for applying paint on basically flat parts
CN105230596A (en) * 2015-10-30 2016-01-13 南通黄海药械有限公司 A high-efficiency cotton spraying machine
CN106332856A (en) * 2016-08-25 2017-01-18 南通黄海药械有限公司 Flow guide plate for pesticide applying machine special for cotton
CN106417227A (en) * 2016-09-08 2017-02-22 江苏大学 Air feeding system for air curtain type boom sprayer

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104107770A (en) * 2013-04-22 2014-10-22 塞弗拉合作社 Method and apparatus for applying paint on basically flat parts
CN105230596A (en) * 2015-10-30 2016-01-13 南通黄海药械有限公司 A high-efficiency cotton spraying machine
CN105230596B (en) * 2015-10-30 2018-03-02 南通黄海药械有限公司 A kind of efficient cotton sprayer
CN106332856A (en) * 2016-08-25 2017-01-18 南通黄海药械有限公司 Flow guide plate for pesticide applying machine special for cotton
CN106332856B (en) * 2016-08-25 2020-05-01 南通黄海药械有限公司 Guide plate for pesticide applying machine special for cotton
CN106417227A (en) * 2016-09-08 2017-02-22 江苏大学 Air feeding system for air curtain type boom sprayer

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20191117

CF01 Termination of patent right due to non-payment of annual fee