CN202378329U - Starting/stopping energy-saving control system of glue machine contact roll - Google Patents
Starting/stopping energy-saving control system of glue machine contact roll Download PDFInfo
- Publication number
- CN202378329U CN202378329U CN2011205625947U CN201120562594U CN202378329U CN 202378329 U CN202378329 U CN 202378329U CN 2011205625947 U CN2011205625947 U CN 2011205625947U CN 201120562594 U CN201120562594 U CN 201120562594U CN 202378329 U CN202378329 U CN 202378329U
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- roller
- presses
- control system
- sensor
- controller
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Abstract
The utility model relates to the field of electronics, in particular to starting/stopping energy-saving control system of a glue machine contact roll which includes a controller and a motor, wherein the controller is used for receiving the parameters measured by a sensor, transmitting control demands, adjusting control parameters and variables, and controlling the normal operation of the system; the motor is used for driving the contact roll to rotate, move and adjust the rotating speed and distance; and the sensor is used for sensing the real-time working parameters of the contact roll. The starting/stopping energy-saving control system can intelligently control the rotating speed and the distance during the starting/stopping stage, so as to ensure the gluing formation effect and synchronously reduce the power consumption.
Description
Technical field
The utility model relates to electronic applications, relates in particular to a kind of paste random and presses roller start and stop energy-saving control system.
Background technology
The corrugated paper panel started from for 18 end of the centurys, and 19 beginnings of the century are because of the light and low price of its amount, and are of many uses, made simple and easyly, and can reclaim even reuse, and made its application that significant growth arranged.To 20 beginnings of the century, obtained to make the comprehensive general level of packing, promotion and application into various commodity.Since use packing container that the corrugated paper panel processes to beautify and protect in adorn commodity its particular performances and advantage arranged, therefore, with the competition of multiple packaging material in obtained great success.Become up to now long with not waning and presenting one of the main material of the making packing container of fast development.
Corrugated paper already occupies the share and the growth rate that nearly 18 ﹪ are arranged of domestic wrapper industry 1/3.Efficiently, energy-conservation modernized corrugated paper panel manufacturing equipment, become and supported the corrugated paper packing business and realize scientific development, the important foundation of cycle development.Improving the production capacity and the energy-saving efficiency of equipment, fundamentally change corrugated paper panel industrial economy growth pattern, is the top priority of pendulum in face of corrugated paper panel manufacturing equipment industry.
One procedure in corrugated paper production is bonding, is about to waveform corrugated paper and paperboard surface and is bonded together.Stick with paste random adhesive is spread upon laminating flat, rotate through the orientation that presses roller adhesive is smeared evenly, and perhaps five laminates are accurately adhesion-molded to make three ply board.In this operation, rotation time and the speed and the distance that press roller play decisive influence to the cardboard quality after bonding.In legacy equipment, often use the armstrong's patent knob that the distance that presses roller is carried out manual adjustment.In the process of manual adjustments, the artificial disturbance influence is big, regulates inaccurate.Especially the rotating speed that in shutdown process, occurs sharply changes and start and stop are impacted, and bonding quality is constituted greatly threaten, and has had a strong impact on molding effect, and this manual control mode also causes the unnecessary waste of electric energy easily because control is inaccurate simultaneously.
Summary of the invention
The technical problem that the utility model solves is the deficiency that overcomes prior art, provides a kind of and can carry out Based Intelligent Control to the rotating speed in start and stop stage and distance and press roller start and stop control system with the paste random that guarantees adhesion-molded effect and can reduce power consumption simultaneously.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is following:
A kind of paste random presses roller start and stop control system, comprising:
Controller is used for measurement parameter and sending controling instruction that receiving sensor sends, regulates control parameter and variable, controls said system and runs well.Said controller is the core that the paste random of the utility model presses roller start and stop control system; The measured value that receives whole measurement devices is as input quantity; Output start and stop control signal, speed controling signal etc., the running through drive motors reaches the purpose that control presses the roller operating condition.When not having cardboard bonding, stop to press the roller running automatically, saves energy.Motor is used for driving and presses roller and rotate and move and regulate rotating speed and adjustable range; Sensor is used for measurement and presses roller real-time working parameter.Comprise all parameters that press the roller rotating speed, press the reaction corrugated paper duties such as distance of roller and corrugated paper panel, and send to control centre.
A kind of paste random presses roller start and stop control method, may further comprise the steps:
Step 1, the controller sending controling instruction is given motor;
Step 2, motor receives the control instruction of controller, drives to press the step that roller rotated and moved and regulated rotating speed and adjustable range;
Step 3, sensor measurement press roller real-time working parameter;
Step 5, sensor detect when not having the corrugated paper panel, promptly send signal and give controller 11, stop motor with control.
Control instruction in above-mentioned control system and the control method comprises that pressing the roller positioning control instructs, presses the instruction of roller start and stop control signal, presses roller rotating speed control instruction and press the roller move.
Sensor in above-mentioned control system and the control method comprises speed probe, range sensor and near alignment sensor, each sensor specifically act as:
Speed probe is used for measurement and presses the real-time rotary speed data of roller.It is violent to press the rotation speed change of roller when start and stop, can not lean on single motor not have reaction type control speed, and speed probe is used to realize the accurate differentiation of this rotating speed, and this data volume is sent to controller in real time, as one of control parameter of controller.
Range sensor is used to measure when pressing roller work and the spacing of corrugated paper panel.The spacing that presses roller and paper panel is directly connected to sticks with paste for what of random pasting amount, reasonably spacing be guarantee bonding firmly with one of important assurance that reduces material consumption.This range sensor sends to controller in real time with measured distance, as one of control parameter of controller.In step 5, promptly detect whether also have the corrugated paper panel in the production line, whether stop machine operation with decision for controller to send signal by range sensor.
Near alignment sensor, be used to judge press whether contacting of roller and corrugated paper panel.When starting, it is approaching to paper panel to press roller, to adjust to suitable distance.Although range sensor is arranged as the equipment of measuring spacing, untimely if abnormal signal is perhaps adjusted, can cause press roller infinitely to paper panel near; Cause spacing too small; Press roller and give the corrugated paper panel great pressure, cause the corrugated paper panel deformation, this has just caused the bonding failure of corrugated paper panel; Influence product quality, wasted lot of materials and electric energy simultaneously.And in the process of paste random of resetting, production line has to stop, and has consumed valuable time.
Further, the controller in above-mentioned control system and the control method is a single-chip microcomputer, and motor is the servomotor that is provided with position control mechanism.
Compared with prior art; The beneficial effect of the utility model technical scheme is: the paste random of the utility model presses roller start and stop control system; Accurate control through controller; And combined sensor carries out comprehensively real-time measurement and feedback to the duty that presses roller; Reach the Based Intelligent Control motor with the rotating speed and the distance in accurate control start and stop stage, thereby guaranteed adhesion-molded effect and can reduce power consumption simultaneously that the control mode of automation has simultaneously also improved production efficiency, reduced production cost.The utility model has realized pressing intelligent functions such as the automatic initial alignment of roller, distance detecting comparison, motor-driven, fault-operation protection and shutdown process dynamic adjustments, and availability is strong, applied range.
Description of drawings
Fig. 1 presses roller start and stop control system architecture sketch map for the paste random of the utility model;
Fig. 2 presses roller start and stop control method sketch map for the paste random of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the technical scheme of the utility model is done further explanation.
Embodiment 1
The paste random that is illustrated in figure 1 as the utility model presses the structural representation of roller start and stop control system, comprises three major parts: control section and detection and operating part.
Control section is a top right-hand side part among Fig. 1, mainly is made up of controller 11, is used for measurement parameter and sending controling instruction that receiving sensor sends, regulates control parameter and variable, controls said system and runs well.
Detect and operating part is the left side and following part among the figure, mainly by servomotor 24 be located at the sensor that presses on the roller 3 and form.Servomotor 24 is used for driving and presses roller 3 and rotate and move and regulate rotating speed and adjustable range.Be located at the sensor that presses on the roller 3 and comprise following three kinds: speed probe 21 is used for measurement and presses roller 3 real-time rotary speed datas; Range sensor 22 is used to measure when pressing roller 3 work and the spacing of corrugated paper panel 4; Near alignment sensor 23, be used to judge press whether contacting of roller 3 and corrugated paper panel 4.
Its middle controller 11 is 80C51 series monolithic or other single-chip microcomputer, and servomotor 24 is the servomotor of band Position Control function commonly used.
The paste random of the utility model presses roller start and stop control method, shown in Fig. 2 block diagram, may further comprise the steps:
Step 1, controller 11 sending controling instructions are given servomotor 24.
Step 2, servomotor 24 receives the control instruction of controller 11, and driving presses roller 3 and rotates and move and regulate rotating speed and adjustable range.
Step 3, speed probe 21 are measured the step that presses roller 3 real-time rotary speed datas and measurement data fed back to controller; Range sensor 22 is measured when pressing roller 3 work and the spacing of corrugated paper panel and measurement data fed back to the step of controller; Judge the step that result of determination is fed back to controller that whether contacts that presses roller 3 and corrugated paper panel near alignment sensor 23.This step realizes pressing the real-time monitoring and the adjustment of roller 3 motion states.
Step 5, range sensor 22 detect when not having corrugated paper panel 4, promptly send signal and give controller 11, stop servomotor 24 with control.
Obviously, the parameter setting of the utility model is to cooperate through controller and three sensors to accomplish, and operation band driven by servomotor parameter is provided with the servomotor numerical control program of option on the controller.Content be set mainly be in the adhesion process setting with the different different parameters of carrying out in position in start and stop stage with rotating speed.The real time data updated at any time parameter that detects according to three sensors is provided with, and the parameter of setting is presented on the main interface in real time, has direct objectivity.
Above-mentioned control instruction comprises that pressing the roller positioning control instructs, presses the instruction of roller start and stop control signal, presses roller rotating speed control instruction and press the roller move.
Claims (5)
1. a paste random presses roller start and stop control system, it is characterized in that, comprising:
Controller (11) is used for measurement parameter and sending controling instruction that receiving sensor sends, regulates control parameter and variable, controls said system and runs well;
Motor (24) is used for driving and presses roller and rotate and move and regulate rotating speed and adjustable range;
Sensor (21,22,23) is used for measurement and presses roller real-time working parameter.
2. paste random according to claim 1 presses roller start and stop control system, it is characterized in that said sensor comprises:
Speed probe (21) is used for measurement and presses the real-time rotary speed data of roller;
Range sensor (22) is used to measure when pressing roller work and the spacing of corrugated paper panel;
Near alignment sensor (23), be used to judge press whether contacting of roller and corrugated paper panel.
3. paste random according to claim 1 and 2 presses roller start and stop control system, it is characterized in that, said control instruction comprises that pressing the roller positioning control instructs, presses the instruction of roller start and stop control signal, presses roller rotating speed control instruction and press the roller move.
4. paste random according to claim 1 presses roller start and stop control system, it is characterized in that said controller (11) is a single-chip microcomputer.
5. paste random according to claim 1 presses roller start and stop control system, it is characterized in that, said motor (24) is for being provided with the servomotor of position control mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205625947U CN202378329U (en) | 2011-12-29 | 2011-12-29 | Starting/stopping energy-saving control system of glue machine contact roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205625947U CN202378329U (en) | 2011-12-29 | 2011-12-29 | Starting/stopping energy-saving control system of glue machine contact roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202378329U true CN202378329U (en) | 2012-08-15 |
Family
ID=46626850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205625947U Expired - Fee Related CN202378329U (en) | 2011-12-29 | 2011-12-29 | Starting/stopping energy-saving control system of glue machine contact roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202378329U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555306A (en) * | 2011-12-29 | 2012-07-11 | 广东工业大学 | On/off control system and method of paste coating machine pressing roller |
-
2011
- 2011-12-29 CN CN2011205625947U patent/CN202378329U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555306A (en) * | 2011-12-29 | 2012-07-11 | 广东工业大学 | On/off control system and method of paste coating machine pressing roller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120815 Termination date: 20171229 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |