CN202369487U - Full-automatic device for inserting tubes continuously - Google Patents
Full-automatic device for inserting tubes continuously Download PDFInfo
- Publication number
- CN202369487U CN202369487U CN2011204781064U CN201120478106U CN202369487U CN 202369487 U CN202369487 U CN 202369487U CN 2011204781064 U CN2011204781064 U CN 2011204781064U CN 201120478106 U CN201120478106 U CN 201120478106U CN 202369487 U CN202369487 U CN 202369487U
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- glass tubing
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- sprocket wheel
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- main shaft
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Abstract
A full-automatic device for inserting tubes continuously belongs to the field of glass tube vial production equipment. The device adopts a bottom-up tube inserting method and comprises an interval conveying mechanism, a tube pushing mechanism, a vertical turnover mechanism, a clamping transposition mechanism and a lifting mechanism, wherein the interval conveying mechanism is used for conveying glass tubes, the tube pushing mechanism pushes the glass tubes into the vertical turnover mechanism, the vertical turnover mechanism turns over the glass tubes from a horizontal direction to a vertical direction, the clamping transposition mechanism transfers the glass tubes to the lower portion of a glass tube turning disk chuck (30) of a bottleneck molding machine (1), the lifting mechanism conveys the glass tubes to the glass tube turning disk chuck (30) from bottom to top, the bottleneck molding machine (1) is connected with a main shaft (2) of the clamping transposition mechanism through a transmission mechanism, the main shaft (2) is connected with the interval conveying mechanism through the a transmission reversing mechanism, the interval conveying mechanism is connected with the tube pushing mechanism, and the vertical turnover mechanism is arranged correspondingly at one side of the tube pushing mechanism. The full-automatic device for inserting tubes continuously adopts an original bottom-up tube inserting method, and has the advantages of being high in production efficiency and dimensional accuracy, time-saving and effort-saving, capable of achieving vertical type molding of bottlenecks and the like.
Description
Technical field
Full-automatic Intubaction device continuously belongs to pipe-produced glass bottle production unit field, is specifically related to a kind of pipe-produced glass bottle machine and uses Intubaction device.
Background technology
The equipment of domestic production pipe-produced glass bottle mainly is vertical ZP-18 type bottle-making machine, and this equipment mainly is to utilize the Glass tubing that has drawn in advance to carry out secondary processing, food and drug packaging usefulness bottles such as production control oral liquid bottle, control injection bottle.This equipment be China sixties in last century from external introduction, though used more than 70 year, never what improves, and therefore, can not satisfy the demand of High-efficient Production.
In actual production, mainly there is the defective of following several respects in this equipment, and the one, the dimensional precision of vial is lower; Major cause is that the production technique of existing installation is directly to be inserted into 1.7 meters long Glass tubings the mechanical chuck of 12 rotations from top, produces phial then successively, in this process; When just plugging Glass tubing, because Glass tubing is heavier, mechanical chuck is again to lean on spring to clamp; If the clamping force of mechanical chuck is less, will cause Glass tubing to glide, product is defective; But the chuck tension will crush Glass tubing, and this situation is obvious more when Glass tubing is thicker, and simultaneously this technology also causes the Glass tubing inequality of being heated; The Glass tubing of just having plugged is bigger with the temperature deviation of producing Glass tubing to the end, directly has influence on the precision of product; The 2nd, utilization ratio of raw materials is low, and the production technique of existing bottle-making machine is whenever changed a collection of Glass tubing and all can be produced 24 waste material bottles, promptly has about 7% raw material to be wasted, and extremely wastes Glass tubing; The 3rd, the last material process of existing installation all is artificial material loading, thus higher to operative employee's technical requirements, and certain danger is arranged.
In addition, in the production technique of pipe-produced glass bottle, also have a kind of horizontal bottle-making machine, it is less that still this technology is used, and has only Korea S to use in the world; The greatest drawback of this technology is: the bottle type of the vial of production is single, and since this technology when the formed glass bottleneck, Glass tubing horizontally rotates, bottleneck length can not surpass 4mm; If bottleneck is longer, when heating to Glass tubing, the length of heating also will extend so, but Glass tubing horizontally rotates; Receive the influence of gravity, the length of heating glass pipe can not be oversize, if oversize, vial can't moulding; Therefore, this kind technology is not promoted on a large scale, use less.
The utility model content
The technical problem that the utility model will solve is: overcome the deficiency of prior art, a kind of employing formula intubation way, all automatic charging, full-automatic Intubaction device continuously that dimensional precision is high from bottom to top are provided.
The utility model solves the technical scheme that its technical problem adopted: this full-automatic Intubaction device continuously; Complete installation is in bottleneck shaper support body one side; It is characterized in that: adopt intubation way from bottom to top; The lifting mechanism that comprises the intermittent delivery mechanism that carries Glass tubing, Glass tubing is pushed the ejector sleeve mechanism of vertical switching mechanism, Glass tubing moved to the gripping inversion mechanism below the Glass tubing rotating disk chuck of bottleneck shaper from the horizontal direction upset for the vertical switching mechanism of vertical direction, with Glass tubing and Glass tubing sent into from bottom to top Glass tubing rotating disk chuck; The bottleneck shaper connects with the main shaft of gripping inversion mechanism through transmission rig; Main shaft connects with intermittent delivery mechanism through the transmission reversing mechanism, and intermittent delivery mechanism connects with ejector sleeve mechanism, and ejector sleeve mechanism one side correspondence is provided with vertical switching mechanism.Create the intubate technology of formula from bottom to top, realized full-automatic intubate continuously, do not needed artificial intubate, reduced working strength of workers.
Described gripping inversion mechanism comprises that a plurality of levels are installed in the dial on the main shaft, is uniformly distributed with on the dial and offers a plurality of grooves, and dial one side is equipped with the spring piece that the gripping Glass tubing is used, and spring piece matches with groove.Use through spring piece and groove fit, realize installing and transfering to Glass tubing, time saving and energy saving.
Worm gear and the interior worm shaft driving coupling of bottleneck shaper that described gripping inversion mechanism is provided with through the main shaft lower end.
Described intermittent delivery mechanism comprises indexing mechanism, a plurality of sprocket wheel and promotes chain; The main shaft of described gripping inversion mechanism is through the indexing mechanism engaged transmission of conical gear and intermittent delivery mechanism; Indexing mechanism drives the 3rd sprocket wheel and the 4th sprocket rotation, and the 4th sprocket wheel drives the lifting chain through transmission shaft and does lifter motion.
Described ejector sleeve mechanism comprises push rod, cam and the fork that matches with cam; Second sprocket wheel is installed on the camshaft; Intermittent delivery mechanism drives second sprocket rotation through first sprocket wheel that is installed on the indexing mechanism; The push rod level is installed in the inboard that promotes chain, and the inner can contact with fork.
Described vertical switching mechanism comprises turning axle, upset cylinder, rocking arm, toothed segment and V-shape base; Toothed segment is fixedly mounted on the rocking arm top; Top connects turning axle through gear; The turning axle the other end connects V-shape base, and the V-shape base level is installed in and promotes the chain outside, and the rocking arm bottom connects the upset cylinder.
Described lifting mechanism comprises the roller and the push rod of the Glass tubing rotating disk chuck below that vertically is installed in the bottleneck shaper, but the push rod in the vertical direction moves up and down.
Compared with prior art, the beneficial effect that is had of the utility model is:
1, adopt the intubate technology of the formula from bottom to top of original creation, realized full-automatic intubate continuously, continual continuous intubate does not need artificial intubate in the time that Glass tubing rotating disk public affairs turn around, and has reduced working strength of workers, has reduced cost of labor simultaneously yet.
2, bottleneck adopts vertical forming technology; Can realize all functions of former vertical type bottle making machine; Various bottle types can both be produced, and overcome the defective of can only the production bottleneck short bottle of horizontal bottle-making machine, combine the use of horizontal bottle end shaping mechanism; Production efficiency is 1 times of original vertical type bottle making machine, has given full play to the speciality of these two kinds of technologies.
3, utilization ratio of raw materials is higher; All to destroy 2 vials unlike every long Glass tubing of former vertical type bottle making machine two; Directly cut into the length that to produce two vials by the horizontal glass tube cutting machine at the very start, practicing thrift a large amount of Glass tubing raw materials, reducing production cost.
Description of drawings
Fig. 1 is that the utility model and the installation of bottleneck shaper concern synoptic diagram.
Fig. 2 is the utility model master parallax stereogram synoptic diagram.
Fig. 3 is the utility model rear perspective view synoptic diagram.
Wherein: 1; Bottleneck shaper 2; Main shaft 3; Dial 4; Roller 5; Push rod 6; Promote chain 7; Retaining plate 8; First spring piece 9; Groove 10; Second spring piece 11; The 3rd spring piece 12; Turning axle 13; First sprocket wheel 14; Push rod 15; Second sprocket wheel 16; Fork 17; Cam 18; Camshaft 19; Indexing mechanism 20; The 3rd sprocket wheel 21; Base plate 22; Conical gear 23; Side plate 24; The 4th sprocket wheel 25; Upset cylinder 26; rocking arm 27; toothed segment 28; V-shape base 29; worm shaft 30; Glass tubing rotating disk chuck.
Fig. 1～3rd, the most preferred embodiment of the utility model further specifies below in conjunction with 1～3 pair of the utility model of accompanying drawing:
Embodiment
With reference to accompanying drawing 1～3:
Be somebody's turn to do full-automatic Intubaction device continuously; Complete installation is in bottleneck shaper 1 support body one side; Adopt intubation way from bottom to top; Comprise the intermittent delivery mechanism that carries Glass tubing, Glass tubing is pushed the ejector sleeve mechanism of vertical switching mechanism, Glass tubing moved to gripping inversion mechanism and the lifting mechanism of Glass tubing being sent into from bottom to top Glass tubing rotating disk chuck 30 of Glass tubing rotating disk chuck 30 belows of bottleneck shaper 1 from the horizontal direction upset for the vertical switching mechanism of vertical direction, with Glass tubing; Bottleneck shaper 1 connects with the main shaft 2 of gripping inversion mechanism through transmission rig; Main shaft 2 connects with intermittent delivery mechanism through the transmission reversing mechanism, and intermittent delivery mechanism connects with ejector sleeve mechanism, and ejector sleeve mechanism one side correspondence is provided with vertical switching mechanism.
The gripping inversion mechanism is through the worm gear of main shaft 2 lower ends setting and worm shaft 29 driving coupling in the bottleneck shaper 1; Comprise that mainly main shaft 2 and a plurality of levels are installed in the dial 3 on the main shaft 2; Be uniformly distributed with on the dial 3 and offer a plurality of grooves 9, dial 3 one sides are equipped with three spring pieces that the gripping Glass tubing is used, first spring piece 8, second spring piece 10 and the 3rd spring piece 11; Three spring pieces match with groove 9, and the gear shaft end that conical gear 22 is installed is equipped with first sprocket wheel 13.
Intermittent delivery mechanism comprises indexing mechanism 19, a plurality of sprocket wheel and promotes chain 6; The main shaft 2 of gripping inversion mechanism is through indexing mechanism 19 engaged transmission of conical gear 22 with intermittent delivery mechanism; Indexing mechanism 19 drives the 3rd sprocket wheel 20 and the 4th sprocket wheel 24 rotates; The 4th sprocket wheel 24 drives lifting chain 6 through transmission shaft and does lifter motion, and transmission shaft is fixedly mounted on the retaining plate 7.
Ejector sleeve mechanism comprises push rod 14, cam 17 and the fork 16 that matches with cam 17; Second sprocket wheel 15 is installed on the camshaft 18; Intermittent delivery mechanism drives 15 rotations of second sprocket wheel through first sprocket wheel 13 that is installed on the indexing mechanism 19; Push rod 14 levels are installed in the inboard that promotes chain 6, and the inner can contact with fork 16; The promotion push rod 14 that the rotation of cam 17 drives fork 16 past renaturation moves horizontally, and push rod 14, fork 16 and camshaft 18 all are fixedly mounted on the retaining plate 7.
Vertically switching mechanism comprises turning axle 12, upset cylinder 25, rocking arm 26, toothed segment 27 and V-shape base 28; Toothed segment 27 is fixedly mounted on rocking arm 26 tops; Top connects turning axle 12 through gear; Turning axle 12 the other ends connect V-shape base 28, and V-shape base 28 levels are installed in and promote chain 6 outsides, and rocking arm 26 bottoms connect upset cylinder 25; Turning axle 12, upset cylinder 25, rocking arm 26 and toothed segment 27 are fixing through side plate 23 and base plate 21.
Lifting mechanism comprises the roller 4 and push rod 5 of Glass tubing rotating disk chuck 30 belows that vertically are installed in bottleneck shaper 1, and roller 4 is provided with two side by side, but push rod 5 in the vertical directions move up and down.
Working process is following:
The major function of the utility model is to be inserted into Glass tubing from lower to upper in the Glass tubing rotating disk chuck 30 of bottleneck shaper 1, so that the follow-up shaping work of bottleneck shaper.
At first, by the horizontal glass tube cutting machine Glass tubing raw material is directly cut into the length that can produce two vials, the short Glass tubing that will pass through then after the cleaning is carried through the lifting chain 6 of bottleneck shaper 1; Power is provided by the worm shaft 29 of bottleneck shaper 1, and worm shaft 29 is given main shaft 2 through gear transmission, and main shaft 2 drives dial 3 uniform rotation; A pair of conical gear 22 through dial 3 belows drives one group of indexing mechanism, 19 works, six components of rotation such as grade simultaneously, and passes to the 4th sprocket wheel 24 to geneva motion by the 3rd sprocket wheel 20 through chain, drives lifting chains 6 by the 4th sprocket wheel 24 and does geneva motion; Simultaneously, first sprocket wheel 13 drives second sprocket wheel 15 and rotates, and second sprocket wheel 15 drives cam 17 through camshaft 18 and rotates; Therefore, when lifting chain 6 was transported to the position of push rod 14 to Glass tubing, the reciprocally swinging of cam 17 drove fork 16 reciprocally swingings; Drive push rod 14 by fork 16 and back and forth release, push rod 14 is shifted Glass tubing on the V-shape base 28, meanwhile onto; Drive toothed segment 27 by upset cylinder 25 through rocking arm 26 and rotate, make the cylindrical gear that is engaged with do 90 ° of rotations, and then drive V-shape base 28 same half-twists through the rotation of turning axle 12; Thereby erect the Glass tubing on the V-shape base 28 to come, be pressed between second spring piece 10 and the 3rd spring piece 11, be pressed in the groove 9 of dial 3 at the effect lower-glass pipe of two spring pieces; When Glass tubing forwards the intubate position to, transferred to the groove 9 of dial 3 at the thrust lower-glass pipe of first spring piece 8, forward between two rollers 4; This moment push rod 5 synchronous jack-up, the Glass tubing rotating disk chuck 30 of bottleneck shaper 1 is just in time opened, and through push rod 5 Glass tubing is headed in the Glass tubing rotating disk chuck 30; Thereby realize automatic intubate; Glass tubing through the bottleneck moulding process of bottle-making machine, processes bottleneck to an end of Glass tubing after getting into bottleneck shaper 1.
The above; It only is the preferred embodiment of the utility model; Be not to be the restriction of the utility model being made other form, any professional and technical personnel of being familiar with possibly utilize the technology contents of above-mentioned announcement to change or be modified as the equivalent embodiment of equivalent variations.But every the utility model technical scheme content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment did, still belongs to the protection domain of the utility model technical scheme according to the technical spirit of the utility model.
Claims (7)
1. full-automatic Intubaction device continuously; Complete installation is in bottleneck shaper (1) support body one side; It is characterized in that: adopt intubation way from bottom to top; The lifting mechanism that comprises the intermittent delivery mechanism that carries Glass tubing, Glass tubing is pushed the ejector sleeve mechanism of vertical switching mechanism, Glass tubing moved to the gripping inversion mechanism below the Glass tubing rotating disk chuck (30) of bottleneck shaper (1) from the horizontal direction upset for the vertical switching mechanism of vertical direction, with Glass tubing and Glass tubing sent into from bottom to top Glass tubing rotating disk chuck (30); Bottleneck shaper (1) connects with the main shaft (2) of gripping inversion mechanism through transmission rig; Main shaft (2) connects with intermittent delivery mechanism through the transmission reversing mechanism, and intermittent delivery mechanism connects with ejector sleeve mechanism, and ejector sleeve mechanism one side correspondence is provided with vertical switching mechanism.
2. full-automatic Intubaction device continuously according to claim 1; It is characterized in that: described gripping inversion mechanism comprises that a plurality of levels are installed in the dial (3) on the main shaft (2); Be uniformly distributed with on the dial (3) and offer a plurality of grooves (9); Dial (3) one sides are equipped with the spring piece that the gripping Glass tubing is used, and spring piece matches with groove (9).
3. full-automatic Intubaction device continuously according to claim 1 and 2 is characterized in that: worm gear and interior worm shaft (29) driving coupling of bottleneck shaper (1) that described gripping inversion mechanism is provided with through main shaft (2) lower end.
4. full-automatic Intubaction device continuously according to claim 1; It is characterized in that: described intermittent delivery mechanism comprises indexing mechanism (19), a plurality of sprocket wheel and promotes chain (6); The main shaft of described gripping inversion mechanism (2) is through indexing mechanism (19) engaged transmission of conical gear (22) with intermittent delivery mechanism; Indexing mechanism (19) drives the 3rd sprocket wheel (20) and the 4th sprocket wheel (24) rotates, and the 4th sprocket wheel (24) drives lifting chain (6) through transmission shaft and does lifter motion.
5. full-automatic Intubaction device continuously according to claim 1; It is characterized in that: described ejector sleeve mechanism comprises push rod (14), cam (17) and the fork (16) that matches with cam (17); Second sprocket wheel (15) is installed on the camshaft (18); Intermittent delivery mechanism drives second sprocket wheel (15) rotation through first sprocket wheel (13) that is installed on the indexing mechanism (19), and push rod (14) level is installed in the inboard that promotes chain (6), and the inner can contact with fork (16).
6. full-automatic Intubaction device continuously according to claim 1; It is characterized in that: described vertical switching mechanism comprises turning axle (12), upset cylinder (25), rocking arm (26), toothed segment (27) and V-shape base (28); Toothed segment (27) is fixedly mounted on rocking arm (26) top, and top connects turning axle (12) through gear, and turning axle (12) the other end connects V-shape base (28); V-shape base (28) level is installed in and promotes chain (6) outside, and rocking arm (26) bottom connects upset cylinder (25).
7. full-automatic Intubaction device continuously according to claim 1; It is characterized in that: described lifting mechanism comprises the roller (4) and the push rod (5) of Glass tubing rotating disk chuck (30) below that vertically is installed in bottleneck shaper (1), push rod (5) but in the vertical direction move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204781064U CN202369487U (en) | 2011-11-25 | 2011-11-25 | Full-automatic device for inserting tubes continuously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204781064U CN202369487U (en) | 2011-11-25 | 2011-11-25 | Full-automatic device for inserting tubes continuously |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202369487U true CN202369487U (en) | 2012-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204781064U Expired - Fee Related CN202369487U (en) | 2011-11-25 | 2011-11-25 | Full-automatic device for inserting tubes continuously |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202369487U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103130406A (en) * | 2012-12-31 | 2013-06-05 | 沧州四星玻璃制管有限公司 | Automatic pipe centralizer of glass tube bottle-making machine |
| CN106746536A (en) * | 2016-12-30 | 2017-05-31 | 湖南千山制药机械股份有限公司 | Double synchronous rotary mechanisms |
| CN106915622A (en) * | 2015-12-25 | 2017-07-04 | 李梦翔 | A kind of vial process units |
| CN107322229A (en) * | 2017-08-04 | 2017-11-07 | 安徽盛美金属科技有限公司 | A kind of feeding device of Full-automatic welding machine |
| CN114956530A (en) * | 2022-06-13 | 2022-08-30 | 合肥中辰轻工机械有限公司 | Forming device and forming method for glass tube bottle |
-
2011
- 2011-11-25 CN CN2011204781064U patent/CN202369487U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103130406A (en) * | 2012-12-31 | 2013-06-05 | 沧州四星玻璃制管有限公司 | Automatic pipe centralizer of glass tube bottle-making machine |
| CN103130406B (en) * | 2012-12-31 | 2015-04-08 | 沧州四星玻璃股份有限公司 | Automatic pipe centralizer of glass tube bottle-making machine |
| CN106915622A (en) * | 2015-12-25 | 2017-07-04 | 李梦翔 | A kind of vial process units |
| CN106746536A (en) * | 2016-12-30 | 2017-05-31 | 湖南千山制药机械股份有限公司 | Double synchronous rotary mechanisms |
| CN106746536B (en) * | 2016-12-30 | 2021-09-28 | 湖南千山制药机械股份有限公司 | Double synchronous rotating mechanism |
| CN107322229A (en) * | 2017-08-04 | 2017-11-07 | 安徽盛美金属科技有限公司 | A kind of feeding device of Full-automatic welding machine |
| CN107322229B (en) * | 2017-08-04 | 2019-06-11 | 杭州临安荣升机械有限公司 | A kind of feeding device of Full-automatic welding machine |
| CN114956530A (en) * | 2022-06-13 | 2022-08-30 | 合肥中辰轻工机械有限公司 | Forming device and forming method for glass tube bottle |
| CN114956530B (en) * | 2022-06-13 | 2023-09-26 | 中建材玻璃新材料研究院集团有限公司 | Forming device and forming method for glass tube bottle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120808 Termination date: 20161125 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |