CN202349651U - Ultrahigh power light-emitting diode (LED) bulb capable of replacing gas discharge lamp - Google Patents

Ultrahigh power light-emitting diode (LED) bulb capable of replacing gas discharge lamp Download PDF

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Publication number
CN202349651U
CN202349651U CN201120445296XU CN201120445296U CN202349651U CN 202349651 U CN202349651 U CN 202349651U CN 201120445296X U CN201120445296X U CN 201120445296XU CN 201120445296 U CN201120445296 U CN 201120445296U CN 202349651 U CN202349651 U CN 202349651U
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China
Prior art keywords
radiator
super
gas discharge
led bulb
top cover
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Expired - Fee Related
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CN201120445296XU
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Chinese (zh)
Inventor
吴俊纬
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Guangzhou Nanker Integrated Electronic Co Ltd
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Guangzhou Nanker Integrated Electronic Co Ltd
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Priority to CN201120445296XU priority Critical patent/CN202349651U/en
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Publication of CN202349651U publication Critical patent/CN202349651U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an ultrahigh power light-emitting diode (LED) bulb capable of replacing a gas discharge lamp. The ultrahigh power LED bulb comprises a radiator (1), a drive circuit board component (3), a top cover (4), a lamp cap connecting piece (5), an LED light source component (6), a transparent protection cover (7) and an E40 lamp cap (10), wherein the top cover (4) is fixedly connected with the radiator (1) and forms a cavity area (40) above the radiator (1); the drive circuit board component (3) is positioned in the cavity area (40); the top cover (4) is fixedly connected with the radiator (1); the lamp cap connecting piece (5) is fixedly connected with the lamp cap (10) through a threaded connecting part (51), is fixedly connected with the top cover (4) through a screw, and is conical integrally and is gradually enlarged from the lamp cap (10) to the radiator (1) after being fixedly connected with the top cover (4); a through hole (52) is formed on the side wall of the lamp cap connecting piece (5), so that the cavity area (40) can be communicated with the outside; and the transparent protection cover (7) is fixedly connected with the radiator (1). The ultrahigh power LED bulb can be applied in the field of LED lamps.

Description

A kind of super-high-power LED bulb of place of gas discharge lamp
Technical field
The utility model relates to a kind of LED light fixture, relates in particular to a kind of super-high-power LED bulb of place of gas discharge lamp.
Background technology
Gas-discharge lamp is alight by the commingle discharging of gas and metal vapors, converts electrical energy into a kind of electric light source of light through gas discharge.High-pressure sodium lamp, sodium vapor lamp and metal halide lamp are to use maximum illuminations to use gas-discharge lamp.Sodium vapor lamp is to utilize sodium vapor discharge to produce the electric light source of visible light; It is a kind of high-strength gas discharge bulb; Be mainly used in the occasions such as industrial and mineral illumination of road, airport, harbour, harbour, station, square, nothing colour developing requirement; At functional lighting field, sodium vapor lamp still is the main product in this type illumination place.But the power of sodium vapor lamp is generally higher, generally can reach several hectowatts, so energy saving is relatively poor.LED has advantages such as luminous efficiency height, power saving and life-span length, and it is used more and more widely.LED is applied to normal lighting; In order to reach illumination requirement; Generally to power-type LED be concentrated on the light fixture and use; Therefore the heat radiation of LED becomes a key factor that influences LED light fixture user mode and life-span, and especially for high-power LED lamp, heat dissipation problem has become a technical bottleneck that influences its extensive use.The LED light fixture generally adopts radiator to dispel the heat at present, in order to improve radiating effect, need increase area of dissipation as far as possible, often makes radiator very big.Up to now, adopt the general maximum of LED bulb of screw socket can only adopt E26 or E27 lamp holder, its power can reach 24W~30W at most.In order to replace above-mentioned powerful gas-discharge lamp; Even adopt LED also will reach higher power as just reaching identical illumination requirement more than 40~160W; This power concerning LED belongs to super high power, and its radiator often requires bigger, for the sodium vapor lamp of screw sockets such as employing E40; Can't directly replace, limit the application of LED under this type occasion.The super-high-power LED bulb that does not also have at present a kind of place of gas discharge lamp.
The utility model content
The utility model technical problem to be solved is the deficiency that overcomes prior art, and a kind of super-high-power LED bulb of place of gas discharge lamp is provided.
The technical scheme that the utility model adopted is: the utility model comprises radiator, drive circuit board component, led light source assembly; Said led light source assembly comprises several led chips and LED heat-radiating substrate; The super-high-power LED bulb of said place of gas discharge lamp also comprises top cover, lamp holder connector, light permeable protection, lamp holder; Said top cover and said radiator are fixedly connected and above said radiator, form a cavity zone; Said drive circuit board component is positioned at said cavity zone; The model of said lamp holder is E40, and said top cover and said radiator are fixedly connected, and an end of said lamp holder connector is provided with threaded joints; Said lamp holder connector is fixedly connected through said threaded joints and said lamp holder; The other end of said lamp holder connector is fixedly connected through screw and said top cover, and said lamp holder connector and the said top cover back integral body that is fixedly connected is conical and is become gradually greatly to said radiator direction by said lamp holder, and the sidewall of said lamp holder connector is provided with several passages; Said passage makes said cavity zone communicate with the external world, and the bottom of said light permeable protection and said radiator is fixedly connected and said led light source assembly is sealed ladle cover.
Further; Said super-high-power LED bulb also comprises radiator fan, and said radiator comprises base plate, and the bottom surface of said base plate is the plane; The end face of said base plate is provided with radiating part; The central area of said radiating part is provided with the space region that is used for ccontaining said radiator fan, and said LED heat-radiating substrate conducts heat to said radiator heat-dissipation, and the bottom of said top cover is with the upper side ladle cover of said radiator.
Further, be provided with mica sheet between said LED heat-radiating substrate and the said base plate, the outer rim of said mica sheet exceeds the edge 1~10mm of said LED heat-radiating substrate.
Further, said radiating part in the form of sheets or the pin column; The said base plate of said radiator is circular, and diameter is 10~25cm; The area of the said base plate of said radiator is 75~500cm 2
Further, said radiator fan is the dustproof and waterproof fan.
Further, the power of said super-high-power LED bulb is 40W~160W.
Further, the bottom of said top cover is with the whole side ladle cover of said radiator, and the bottom of said top cover is provided with several air vents, and the surperficial percent opening of controlling said super-high-power LED bulb through the percent opening of said air vent is less than 15%.
Further, said super-high-power LED bulb also comprises power pack loam cake, power pack lower cover, said power pack loam cake and said power pack lower cover be positioned at said cavity zone and be tightly connected mutually and with said drive circuit board component ladle cover in.
Further, the super-high-power LED bulb of said place of gas discharge lamp also comprises light distribution element, and said light distribution element is positioned at luminous the place ahead of said led light source assembly, and said light distribution element comprises reflector or the lens that several are corresponding with said led chip.
Further, said top cover adopts metal material spinning or punching press to process, and said lamp holder connector adopts the plastic cement manufacturing.
The beneficial effect of the utility model is: because the utility model comprises top cover, lamp holder connector, lamp holder; Said top cover and said radiator are fixedly connected and above said radiator, form a cavity zone; Said drive circuit board component is positioned at said cavity zone; The model of said lamp holder is E40, and said top cover and said radiator are fixedly connected, and an end of said lamp holder connector is provided with threaded joints; Said lamp holder connector is fixedly connected through said threaded joints and said lamp holder; The other end of said lamp holder connector is fixedly connected through screw and said top cover, and said lamp holder connector and the said top cover back integral body that is fixedly connected is conical and is become gradually greatly to said radiator direction by said lamp holder, and the sidewall of said lamp holder connector is provided with several passages; Said passage makes said cavity zone communicate with the external world; Realize in short distance, realizing gradual change to the said lamp holder of reduced size through said lamp holder connector and said top cover, under the situation that realizes super high power work, guaranteed the balance of heat radiation and volume, weight, through test by the said radiator of large-size; The utility model can directly substitute the 80W sodium vapor lamp fully and use under the power of 40W~60W; Both guaranteed the requirement of illumination, and can realize being connected and installation of E40 lamp holder and said radiator again, so the utility model is a kind of super-high-power LED bulb that can the place of gas discharge lamp;
Because said super-high-power LED bulb also comprises radiator fan, said radiator comprises base plate, and the bottom surface of said base plate is the plane; The end face of said base plate is provided with radiating part; The central area of said radiating part is provided with the space region that is used for ccontaining said radiator fan, and said LED heat-radiating substrate conducts heat to said radiator heat-dissipation, and the bottom of said top cover is with the upper side ladle cover of said radiator; Active heat removal through with said radiator fan combines with the passive heat radiation of said radiator; Greatly strengthen radiating effect, can reduce the size and the weight of said radiator, be more conducive to said top cover and said lamp holder coupled together through said lamp holder connector; Through test; The utility model can directly substitute 150W~400W fully under the power of 60W~160W sodium vapor lamp uses, so the utility model radiating effect is better, the power of sodium lamp that substitutes is bigger;
Because be provided with mica sheet between said LED heat-radiating substrate of the utility model and the said base plate, the outer rim of said mica sheet exceeds the edge 1~10mm of said LED heat-radiating substrate, mica sheet has excellent thermal conductivity, anti-flammability and electrical insulating property; Advantage such as have that thickness is even, the adjusting arbitrarily of the big I of area, pliability and processability are good, its thermal conductivity factor is 5W/mK~24W/mK, and is higher than the thermal conductivity factor of heat-conducting silicone grease and heat conductive insulating cloth; And mica sheet is the state of fixed in shape; Its average uniformity is high, and is therefore more closely knit evenly with contacting of said LED heat-radiating substrate and said base plate, so heat conduction and insulating properties are better; And simple installation, efficient is high; Edge 1~the 10mm that exceeds said LED heat-radiating substrate through the edge of said mica sheet; Make and can satisfy of the requirement of relevant safety between said LED heat-radiating substrate and the said radiator for creep age distance, improve security thus the utility model thermal diffusivity good, can satisfy safety authentication, safe;
Because the bottom of said top cover is with the whole side ladle cover of said radiator; The bottom of said top cover is provided with several air vents; The surperficial percent opening of controlling said super-high-power LED bulb through the percent opening of said air vent is less than 15%, and the utility model is on the basis that does not influence original radiator heat-dissipation performance, and the surperficial percent opening of controlling said super-high-power LED bulb through the percent opening of said air vent is less than 15%; The needs of heat radiation had both been satisfied; Again can the control surface percent opening, to satisfy the requirement of safety, so the utility model can satisfy the safety authentication, safe, surperficial percent opening is little.
Description of drawings
Fig. 1 is the perspective view of the utility model embodiment one;
Fig. 2 is the blast structural representation of the utility model embodiment one;
Fig. 3 is the section structure sketch map of the utility model embodiment one;
Fig. 4 is the perspective view of the utility model embodiment two;
Fig. 5 is the blast structural representation of the utility model embodiment two;
Fig. 6 is the section structure sketch map of the utility model embodiment two;
Fig. 7 is the blast structural representation of the utility model embodiment three;
Fig. 8 is the section structure sketch map of the utility model embodiment three;
Fig. 9 is the blast structural representation of the utility model embodiment four;
Figure 10 is the section structure sketch map of the utility model embodiment four.
The specific embodiment
Embodiment one:
Like Fig. 1~shown in Figure 3, the super-high-power LED bulb of the place of gas discharge lamp of present embodiment can be used as bulkhead lamp capable and uses, and its power can reach 160W, can directly replace existing 400W sodium vapor lamp; Present embodiment comprises radiator 1, radiator fan 2, drive circuit board component 3, top cover 4, lamp holder connector 5, led light source assembly 6, light permeable protection 7, light distribution element 8, lamp holder 10; Said led light source assembly 6 comprises several led chips and LED heat-radiating substrate; Said radiator 1 comprises base plate 11; The bottom surface of said base plate 11 is the plane, and said base plate 11 is circular, and diameter is 10~25cm; Certain said base plate 11 also can be rectangle (containing square), and the area of said base plate 11 is 75~500cm 2The time, can satisfy the requirement of heat radiation, the end face of said base plate 11 is provided with radiating part 12; Be positioned at peripheral said radiating part 12 in the form of sheets, form the air channel along said base plate 11 arranged radiallys, the said radiating part 12 that is positioned at the center is the pin column and forms crisscross air communication channel; So good heat dissipation effect, the central area of said radiating part 12 is provided with the space region that is used for ccontaining said radiator fan 2, and said radiator fan 2 is dustproof and waterproof fans; Said LED heat-radiating substrate conducts heat to said radiator 1 heat radiation, is provided with mica sheet 9 between said LED heat-radiating substrate and the said base plate 11, and said mica sheet 9 adopts the synthetic mica sheet; The synthetic mica sheet is to adopt the MICA raw material to cause mica paper, is equipped with the adhesive slab insulant that compacting forms through HTHP then, has excellent thermal conductivity, anti-flammability and electrical insulating property; Advantage such as have that thickness is even, the adjusting arbitrarily of the big I of area, pliability and processability are good, its thermal conductivity factor is 5W/ (mK)~24W/ (mK), and is higher than the thermal conductivity factor of heat-conducting silicone grease and heat conductive insulating cloth; And the synthetic mica sheet is the state of fixed in shape, and its average uniformity is high, and is therefore more closely knit evenly with contacting of said LED heat-radiating substrate and said base plate 11; Therefore heat conduction and insulating properties are better, and simple installation, and efficient is high; Can certainly adopt the natural mica sheet, the outer rim of said mica sheet 9 exceeds the edge 1~10mm of said LED heat-radiating substrate, to satisfy the requirement of safety for creep age distance; Heat dispersion is better simultaneously, and said light distribution element 8 is positioned at luminous the place ahead of said led light source assembly 6, and said light distribution element 8 comprises the reflector that several are corresponding with said led chip; Certainly, according to the needs of luminous intensity distribution, reflector also can change lens into; Said top cover 4 is fixedly connected with said radiator 1 and above said radiator 1, forms a cavity zone 40, and said drive circuit board component 3 is positioned at said cavity zone 40, and the bottom of said top cover 4 is with the upper side ladle cover of said radiator 1; One end of said lamp holder connector 5 is provided with threaded joints 51, and said lamp holder 10 is that model is the screw socket of E40, and said lamp holder connector 5 is fixedly connected with said lamp holder 10 through said threaded joints 51; The other end of said lamp holder connector 5 is fixedly connected through screw and said top cover 4, and said lamp holder connector 5 and the said top cover 4 back integral body that is fixedly connected is conical and is become gradually greatly to said radiator 1 direction by said lamp holder 10, to adapt to the difference of lamp holder and heat sink size; The sidewall of said lamp holder connector 5 is provided with several passages 52; Said passage 52 makes said cavity zone 40 communicate with the external world, is beneficial to air and better circulates, and said top cover 4 adopts aluminium spinning to process; Can certainly adopt other metal material spinning or punching press to process; Said lamp holder connector 5 adopts the plastic cement manufacturing, and to insulate, the bottom of said light permeable protection 7 and said radiator 1 is fixedly connected and said led light source assembly 6 is sealed ladle covers.
Embodiment two:
Like Fig. 4~shown in Figure 6; The super-high-power LED bulb of the place of gas discharge lamp of present embodiment and the distinguishing characteristics of embodiment one are: present embodiment also comprises power pack loam cake 31, power pack lower cover 32; Said power pack loam cake 31 and said power pack lower cover 32 be positioned at said cavity zone 40 and be tightly connected mutually and with said drive circuit board component 3 ladle covers in; Improving the electric isolation performance of said drive circuit board component 3, and can make its dustproof, waterproof; The bottom of said top cover 4 is with the whole side ladle cover of said radiator 1; The bottom of said top cover 4 is provided with several air vents 41; The surperficial percent opening of controlling said super-high-power LED bulb through the percent opening of said air vent 41 is less than 15%; To satisfy the requirement of safety, can satisfy the requirement of UL authentication for surperficial percent opening.
All the other characteristics of present embodiment are identical with embodiment one.
Embodiment three:
Like Fig. 7, shown in Figure 8; The super-high-power LED bulb of the place of gas discharge lamp of present embodiment and the distinguishing characteristics of embodiment one are: do not comprise radiator fan in the present embodiment; Promptly lean on said radiator 1 to carry out passive heat radiation, so radiating effect is not as embodiment one, but its power can reach 40W~60W; Can directly replace the sodium vapor lamp of existing 80W, require lower occasion to use.
All the other characteristics of present embodiment are identical with embodiment one.
Embodiment four:
Like Fig. 9, shown in Figure 10; The super-high-power LED bulb of the place of gas discharge lamp of present embodiment and the distinguishing characteristics of embodiment two are: do not comprise radiator fan in the present embodiment; Promptly lean on said radiator 1 to carry out passive heat radiation, so radiating effect is not as embodiment two, but its power can reach 40W~60W; Can directly replace the sodium vapor lamp of existing 80W, require lower occasion to use.
All the other characteristics of present embodiment are identical with embodiment two.
In the utility model, embodiment one and embodiment two be through combining said radiator fan 2 with said radiator 1, makes light fixture have the effect that active heat removal and passive heat radiation combine; Greatly strengthen radiating effect; Can effectively improve the stability and the service life of light fixture, can reduce the size and the weight of said radiator 1, realize in short distance, realizing gradual change to the said lamp holder 10 of reduced size by the said radiator 1 of large-size through said lamp holder connector 5 and said top cover 4; Under the situation that realizes super high power work, guaranteed the balance of heat radiation and volume, weight; Through test, the utility model have under the situation of radiator fan can power at 60W~160W under operate as normal, and can directly substitute the sodium vapor lamp use of 150W~400W fully; Embodiment three and embodiment four do not have under the situation of radiator fan yet can power at 40W~60W under operate as normal; And the sodium vapor lamp that can directly substitute about 80W uses, and both guaranteed the requirement of illumination, can realize being connected and installation of E40 lamp holder and said radiator 1 again; Therefore can said top cover 4 be coupled together with said lamp holder 10 through said lamp holder connector 5; Therefore the utility model is a kind of super-high-power LED bulb that can the place of gas discharge lamp, and its heat radiation, dustproof and waterproof effect are good, and the bulkhead lamp capable that can be used as indoor or outdoors uses.
The utility model can be widely used in the LED lighting field.

Claims (10)

1. the super-high-power LED bulb of a place of gas discharge lamp; Comprise radiator (1), drive circuit board component (3), led light source assembly (6); Said led light source assembly (6) comprises several led chips and LED heat-radiating substrate; It is characterized in that: the super-high-power LED bulb of said place of gas discharge lamp also comprises top cover (4), lamp holder connector (5), light permeable protection (7), lamp holder (10); Said top cover (4) is fixedly connected with said radiator (1) and forms a cavity zone (40) in the top of said radiator (1); Said drive circuit board component (3) is positioned at said cavity zone (40); The model of said lamp holder (10) is E40, and said top cover (4) is fixedly connected with said radiator (1), and an end of said lamp holder connector (5) is provided with threaded joints (51); Said lamp holder connector (5) is fixedly connected through said threaded joints (51) and said lamp holder (10); The other end of said lamp holder connector (5) is fixedly connected through screw and said top cover (4), and said lamp holder connector (5) and said top cover (4) the back integral body that is fixedly connected is conical and is become gradually greatly to said radiator (1) direction by said lamp holder (10), and the sidewall of said lamp holder connector (5) is provided with several passages (52); Said passage (52) makes said cavity zone (40) communicate with the external world, and the bottom of said light permeable protection (7) and said radiator (1) is fixedly connected and said led light source assembly (6) is sealed ladle cover.
2. the super-high-power LED bulb of place of gas discharge lamp according to claim 1; It is characterized in that: said super-high-power LED bulb also comprises radiator fan (2); Said radiator (1) comprises base plate (11); The bottom surface of said base plate (11) is the plane, and the end face of said base plate (11) is provided with radiating part (12), and the central area of said radiating part (12) is provided with the space region that is used for ccontaining said radiator fan (2); Said LED heat-radiating substrate conducts heat to said radiator (1) heat radiation, and the bottom of said top cover (4) is with the upper side ladle cover of said radiator (1).
3. the super-high-power LED bulb of place of gas discharge lamp according to claim 2; It is characterized in that: be provided with mica sheet (9) between said LED heat-radiating substrate and the said base plate (11), the outer rim of said mica sheet (9) exceeds the edge 1~10mm of said LED heat-radiating substrate.
4. the super-high-power LED bulb of place of gas discharge lamp according to claim 2 is characterized in that: said radiating part (12) in the form of sheets or the pin column; The said base plate (11) of said radiator (1) is circular, and diameter is 10~25cm; The area of the said base plate (11) of said radiator (1) is 75~500cm 2
5. the super-high-power LED bulb of place of gas discharge lamp according to claim 2 is characterized in that: said radiator fan (2) is the dustproof and waterproof fan.
6. the super-high-power LED bulb of place of gas discharge lamp according to claim 1 and 2 is characterized in that: the power of said super-high-power LED bulb is 40W~160W.
7. the super-high-power LED bulb of place of gas discharge lamp according to claim 1; It is characterized in that: the bottom of said top cover (4) is with the whole side ladle cover of said radiator (1); The bottom of said top cover (4) is provided with several air vents (41), and the surperficial percent opening of controlling said super-high-power LED bulb through the percent opening of said air vent (41) is less than 15%.
8. the super-high-power LED bulb of place of gas discharge lamp according to claim 1; It is characterized in that: said super-high-power LED bulb also comprises power pack loam cake (31), power pack lower cover (32), said power pack loam cake (31) and said power pack lower cover (32) be positioned at said cavity zone (40) and be tightly connected mutually and with said drive circuit board component (3) ladle cover in.
9. the super-high-power LED bulb of place of gas discharge lamp according to claim 1; It is characterized in that: the super-high-power LED bulb of said place of gas discharge lamp also comprises light distribution element (8); Said light distribution element (8) is positioned at luminous the place ahead of said led light source assembly (6), and said light distribution element (8) comprises reflector or the lens that several are corresponding with said led chip.
10. the super-high-power LED bulb of place of gas discharge lamp according to claim 1 is characterized in that: said top cover (4) adopts metal material spinning or punching press to process, and said lamp holder connector (5) adopts the plastic cement manufacturing.
CN201120445296XU 2011-11-11 2011-11-11 Ultrahigh power light-emitting diode (LED) bulb capable of replacing gas discharge lamp Expired - Fee Related CN202349651U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120445296XU CN202349651U (en) 2011-11-11 2011-11-11 Ultrahigh power light-emitting diode (LED) bulb capable of replacing gas discharge lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120445296XU CN202349651U (en) 2011-11-11 2011-11-11 Ultrahigh power light-emitting diode (LED) bulb capable of replacing gas discharge lamp

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102506331A (en) * 2011-11-11 2012-06-20 广州南科集成电子有限公司 Ultrahigh-power LED bulb replacing gas discharge lamp
CN103644474A (en) * 2013-12-09 2014-03-19 浙江阳光照明电器集团股份有限公司 High-power LED mining lamp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102506331A (en) * 2011-11-11 2012-06-20 广州南科集成电子有限公司 Ultrahigh-power LED bulb replacing gas discharge lamp
CN103644474A (en) * 2013-12-09 2014-03-19 浙江阳光照明电器集团股份有限公司 High-power LED mining lamp
CN103644474B (en) * 2013-12-09 2015-12-02 浙江阳光美加照明有限公司 A kind of high-power LED mine lamp

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Granted publication date: 20120725

Termination date: 20171111