CN202344114U - Positioning device and automatic welding system for container corner post - Google Patents
Positioning device and automatic welding system for container corner post Download PDFInfo
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- CN202344114U CN202344114U CN201120508708XU CN201120508708U CN202344114U CN 202344114 U CN202344114 U CN 202344114U CN 201120508708X U CN201120508708X U CN 201120508708XU CN 201120508708 U CN201120508708 U CN 201120508708U CN 202344114 U CN202344114 U CN 202344114U
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Abstract
The utility model provides a positioning device and an automatic welding system for a container corner post. By an end positioning mechanism arranged on the positioning device for the container corner post, end surfaces of an inner corner post and an outer corner post which are contained in the container corner post can be flush with each other; by a side thrust positioning mechanism, the clearance constancy between the inner corner post and the outer corner post can be ensured, and the problem that the inner corner post and the outer corner post are difficultly positioned by semi-automatic welding equipment in the prior art is solved; simultaneously, first welding equipment and second welding equipment are used in the automatic welding system of the container corner post and can be moved in the same direction at a welding seam between the inner corner post and the outer corner post; and by the special process measure, the quality of a welding joint can be ensured, the first welding equipment and the second welding equipment can be prevented from being interfered with each other, the welding seam can be completely and automatically tracked, personnel is not required to be individually scheduled for welding operation, per-capita efficiency can be improved substantially, welding quality can be ensured, the production efficiency can be improved by more than 50 percent, new equipment is not required to be arranged additionally, and exceptional space is not required to be occupied.
Description
Technical field
The utility model relates to the harbour machinery in the plant equipment field, relates in particular to a kind of container angle column positioning device and robot welding system thereof.
Background technology
On container generally includes underframe and is positioned at underframe and the casing that links to each other with this underframe; Casing comprises both walls that is positioned on the length over end sills direction and two headwalls that are positioned at this underframe direction, and casing is provided with the corner post that extends along this box height direction, and said corner post comprises headpin and back corner post; Wherein, Headpin is away from the door end of said container body, and said back corner post is near said container door end, and wherein said back corner post comprises quoin post and the interior corner post that links together with said quoin post; The outside that said quoin post is positioned at casing is used for linking to each other with the wallboard of this both walls; Corner post is positioned at box inside in said, supplies said container when pile transports, and the quoin post of container is played booster action.
The interior corner post of corner post, quoin post generally need weld fixing behind the container; This fillet welding workload is big, and also there are a difficult problem in the present internal corner post of semi-automatic welding equipment, the location of quoin post, and the semi-automatic welding production efficiency of equipment is low; When production line is carried product; Original equipment production efficiency is low, can't satisfy productive temp, needs increase equipment, occupied ground space.
The utility model content
The purpose of the utility model is to overcome the defective of prior art, and a kind of container angle column positioning device and robot welding system thereof are provided, and it can realize the automatic location of container corner post, and production efficiency is high, need not increase equipment, and the occupied ground space is little.
The utility model is to realize like this; A kind of container angle column positioning device is provided; Be located in the body seat; Be positioned on the set workbench of said body seat in order to interior corner post, the quoin post that the container corner post is comprised; With accomplish said in corner post and said quoin post be welded to each other, said container angle column positioning device comprise make the said interior corner post end concordant with said quoin post end face to detent mechanism and guarantee said in the thruster detent mechanism of clearance constant between corner post and the said quoin post.
Further, before being conveyed into said body seat direction and being according to said container corner post, said end comprises first keeper and is located on the said body seat and drives first cylinder that said first keeper seesaws to detent mechanism; Corner post thruster detent mechanism and quoin post thruster detent mechanism in said thruster detent mechanism comprises.
Particularly, corner post thruster detent mechanism comprises second keeper and is located on the said body seat and drives second cylinder of the said second keeper side-to-side movement in said; Said quoin post thruster detent mechanism comprises the 3rd keeper and is located on the said body seat and drives the 3rd cylinder of said the 3rd keeper side-to-side movement.
Particularly, said first keeper, said second keeper, said the 3rd keeper and said container corner post all are located at same horizontal level.
Further, said first keeper is provided with two, and it is divided into the two ends of said container corner post; Said second keeper, said the 3rd keeper are divided into the both sides of said container corner post.
Further, said container angle column positioning device comprises that also can launch said container corner post navigates to the sensor that a signal is given the set System Control Center of said body seat.
The utility model also provides a kind of container corner post robot welding system; Has a body seat; Interior corner post, quoin post welding in order to the container corner post is comprised are fixing; Said container corner post robot welding system be included in said in mobile in the same way first welding equipment, second welding equipment in corner post and said quoin post commissure and the hold-down mechanism that compresses said container corner post in vertical direction, said container corner post robot welding system also comprises above-mentioned described container angle column positioning device.
Further; Said first welding equipment comprises first welding tractor and is located at first, second welding gun on said first welding tractor, said first welding tractor through set walking beam on said body seat move said first to drive,, second welding gun; Said second welding equipment comprises second welding tractor and is located at the 3rd, the 4th welding gun on said second welding tractor that said second welding tractor moves to drive said the 3rd, the 4th welding gun through set walking beam on said body seat.
Particularly, be starting point according to said body seat two ends, said first welding equipment welding arcing point is positioned at the starting point place; Said second welding equipment welding arcing point is between two starting points, and first welding equipment described in the welding process, said second welding equipment move in the same way.
Particularly, said hold-down mechanism comprises clamping cylinder and compressing member, and said compressing member is located on the built-in beam on the said body seat, and said clamping cylinder drives said built-in beam and moves up and down to drive said compressing member.
A kind of container angle column positioning device and robot welding system thereof that the utility model provides; The set end of its container angle column positioning device is concordant with the quoin post end face to the interior corner post that detent mechanism can make the container corner post comprised; Clearance constant in set thruster detent mechanism can guarantee between corner post and the quoin post has solved the location difficult problem of the internal corner post of semi-automatic welding equipment, quoin post in the prior art; Simultaneously, the robot welding system of container corner post adopts first welding equipment of two welding guns, second welding equipment of two welding guns, and it moves through the commissure at interior corner post and quoin post in the same way; This special technological measure can guarantee the welding line joint quality and avoid first welding equipment, second welding equipment to interfere each other; Can be completely achieved soldering joint automatic tracking, do not need separately that the arrangement personnel carry out welding operation, promote average personal efficiency significantly; Guarantee welding quality; Simultaneously production efficiency be can promote more than 50%, and new equipment, not occupied ground exceptional space need not to increase in addition.
Description of drawings
Container angle column positioning device and robot welding system structural representation thereof that Fig. 1 is provided for the utility model embodiment.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
Referring to Fig. 1; The utility model embodiment provides a kind of container angle column positioning device 11; Be mainly used in afterwards corner post is to position, certainly, being used for headpin is positioned also is the utility model institute protection domain; Usually; Back corner post comprises quoin post and quoin post is played the interior corner post of booster action that particularly, quoin post, interior corner post all are the steel plates that are long flat structure; Positioner 11 is located in the body seat 12; Be positioned on the set workbench 121 of said body seat 12 in order to interior corner post, quoin post, and then accomplishing being welded to each other between the corner post and said quoin post said in container corner post 13, said container angle column positioning device 11 comprise make the said interior corner post end concordant with said quoin post end face to detent mechanism 111 and guarantee said in the thruster detent mechanism 112 of clearance constant between corner post and the said quoin post.Before being conveyed into said workbench 121 directions and being with corner post in said and said quoin post; Said end to detent mechanism 111 and said thruster detent mechanism 112 can be respectively will corner post said in and said quoin post in all around direction realization locate; Having solved in the prior art the internal corner post of semi-automatic welding equipment, quoin post can't locate automatically; Need be with the attainable location of manually-operated, said end is simple in structure to detent mechanism 111 and said thruster detent mechanism 112, and result of use is outstanding; Save manpower, can realize automation.
See also Fig. 1; A kind of specific embodiment of the container angle column positioning device that provides as the utility model; By above-mentioned before corner post and said quoin post be conveyed into said workbench 121 directions and be in said, said end comprises first keeper 113 and is located on the said body seat 12 and drives first cylinder 114 that said first keeper 113 seesaws to detent mechanism 111; Corner post thruster detent mechanism 1121 and quoin post thruster detent mechanism 1122 in said thruster detent mechanism 112 comprises.Particularly, corner post thruster detent mechanism 1121 comprises second keeper and is located on the said body seat 12 and drives second cylinder of the said second keeper side-to-side movement in said; Said quoin post thruster detent mechanism 1122 comprises the 3rd keeper and is located on the said body seat 12 and drives the 3rd cylinder of said the 3rd keeper side-to-side movement.More specifically, said first keeper, said second keeper, said the 3rd keeper and said container corner post 13 all are located at same horizontal level.More specifically, said positioner 11 comprises that two said first keepers are divided into the two ends of said container corner post 13, the steel that said first keeper is the centrum shape with location on fore-and-aft direction, compress the residence and state container corner post 13; Said second keeper, said the 3rd keeper are divided into the both sides of said container corner post 13, and said second keeper, said the 3rd keeper are rectangular-shaped steel with at the said container corner post 13 of left and right directions upper limit.
Again referring to Fig. 1; A kind of specific embodiment of the container angle column positioning device that provides as the utility model, said positioner 11 comprise that also can launch said container corner post 13 has located the sensor (figure does not show) that the signal that puts in place is given the set System Control Center (figure does not show) of said body seat 12.
See also Fig. 1; The utility model also provides a kind of container corner post robot welding system 1; The back corner post that is mainly used in container welds automatically, and certainly, being used for headpin is welded automatically also is the utility model institute protection domain; Usually; Back corner post comprises quoin post and quoin post is played the interior corner post of booster action that particularly, quoin post, interior corner post all are the steel plates that are long flat structure; Robot welding system 1 has a body seat 12; Fixing in order to interior corner post that container corner post 13 is comprised, quoin post welding, said container corner post robot welding system 1 be included in said in mobile in the same way first welding equipment 14, second welding equipment 15 in corner post and said quoin post commissure and the hold-down mechanism 16 that compresses said container corner post 13 in vertical direction, said container corner post robot welding system 1 also comprises above-mentioned described container angle column positioning device 11.Robot welding system 1 adopts two welding gun first welding equipment 14, two welding gun second welding equipment 15, and it is mobile in the same way through the commissure at interior corner post and quoin post, compared with prior art; This special technological measure can guarantee the welding line joint quality and avoid two welding gun first welding equipment 14, two welding gun second welding equipment 15 to interfere each other; Can be completely achieved soldering joint automatic tracking, do not need separately that the arrangement personnel carry out welding operation, promote average personal efficiency significantly; Guarantee welding quality; Simultaneously production efficiency be can promote more than 50%, and new equipment, not occupied ground exceptional space need not to increase in addition.
See also Fig. 1; A kind of specific embodiment of the container corner post robot welding system that provides as the utility model; (structure, function are identical with said first welding gun 142 for first welding gun 142 on said first welding equipment 14 comprises first welding tractor 141 and is located at said first welding tractor 141, second welding gun; Not shown), said first welding tractor 141 moves to drive said first welding gun 142, said second welding gun through walking beam 122 set on said body seat 12; (structure, function are identical with said the 3rd welding gun 152 for the 3rd welding gun 152 on said second welding equipment 15 comprises second welding tractor 151 and is located at said second welding tractor 151, the 4th welding gun; Not shown), said second welding tractor 151 moves to drive said second welding gun 152, said the 4th welding gun through walking beam 122 set on said body seat 12.Walking beam 122 set on the said body seat 12 adopts the twin-spar construction form, guarantees the stability of welding tractor and welding system.Need to prove; Said first welding tractor 141 in the present embodiment, said second welding tractor 151 all adopt double trolley, four heads; Be every welding tractor band two cover welding systems (first welding gun 142, second welding gun 152), every welding tractor welds one section weld seam respectively.Particularly, be starting point according to said body seat 12 two ends, said first welding equipment 14 is positioned at the starting point place; Said second welding equipment 15 is between two starting points; When welding; Weld to the starting point direction from the middle starting the arc then certain in the middle of said before this second welding equipment 15 moves quickly into, and second welding gun 152 directly descends rifle to weld toward middle (first welding equipment, 14 directions) direction from arriving arcing point simultaneously; Up to first welding equipment, 14 weld seam lap of splice 10mm about; It is as far as possible little to receive the arc time-delay, is not more than 0.2 second, and the receipts segmental arc speed of welding of second welding gun 152 promotes about 0.1/min.Interfere each other for fear of between first welding tractor 141, second welding tractor 151; Take the measure of dodging between two cars, wherein initiatively dodge, cause 151 activity durations of second welding tractor to prolong for fear of other factors and cause two cars to bump against with first welding tractor 141; System takes function of safety protection; Safe distance parameter between first welding tractor 141 and second welding tractor 151 is set, and first welding tractor 141 stops when first welding tractor 141 and second welding tractor 151 are too close, and second welding tractor 151 continues welding; Second welding tractor 151 away from first welding tractor, 141 certain distances after; First welding tractor 141 continues welding, need to prove, moves in the same way at first welding equipment 14, said second welding equipment 15 described in the welding process.
See also Fig. 1; A kind of specific embodiment of the container corner post robot welding system that provides as the utility model; Said hold-down mechanism 16 comprises clamping cylinder 161 and compressing member 162; Said compressing member 162 is located on the built-in beam 17 on the said body seat 12, and said clamping cylinder 161 drives said built-in beam 17 and moves up and down to drive said compressing member 162.Set walking beam was opened in 122 minutes on said built-in beam 17 and the said body seat 12, did not disturb mutually.
The above is merely the utility model preferred embodiment; Its structure is not limited to the above-mentioned shape of enumerating; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.
Claims (10)
1. container angle column positioning device; Be located in the body seat; Be positioned on the set workbench of said body seat in order to interior corner post, the quoin post that the container corner post is comprised; With accomplish said in corner post and said quoin post be welded to each other, it is characterized in that, said container angle column positioning device comprise make the said interior corner post end concordant with said quoin post end face to detent mechanism and guarantee said in the thruster detent mechanism of clearance constant between corner post and the said quoin post.
2. container angle column positioning device as claimed in claim 1; It is characterized in that: before being conveyed into said body seat direction and being according to said container corner post, said end comprises first keeper and is located on the said body seat and drives first cylinder that said first keeper seesaws to detent mechanism; Corner post thruster detent mechanism and quoin post thruster detent mechanism in said thruster detent mechanism comprises.
3. container angle column positioning device as claimed in claim 2 is characterized in that: corner post thruster detent mechanism comprises second keeper and is located on the said body seat and drives second cylinder of the said second keeper side-to-side movement in said; Said quoin post thruster detent mechanism comprises the 3rd keeper and is located on the said body seat and drives the 3rd cylinder of said the 3rd keeper side-to-side movement.
4. container angle column positioning device as claimed in claim 3 is characterized in that: said first keeper, said second keeper, said the 3rd keeper and said container corner post all are located at same horizontal level.
5. like claim 2 or 3 or 4 described container angle column positioning devices, it is characterized in that: said first keeper is provided with two, and it is divided into the two ends of said container corner post; Said second keeper, said the 3rd keeper are divided into the both sides of said container corner post.
6. like each described container angle column positioning device of claim 1-4, it is characterized in that: said container angle column positioning device comprises that also can launch said container corner post navigates to the sensor that a signal is given the set System Control Center of said body seat.
7. container corner post robot welding system; Has a body seat; Interior corner post, quoin post welding in order to the container corner post is comprised are fixing; It is characterized in that; Said container corner post robot welding system be included in said in mobile in the same way first welding equipment, second welding equipment in corner post and said quoin post commissure and the hold-down mechanism that compresses said container corner post in vertical direction, said container corner post robot welding system also comprises each described container angle column positioning device of aforesaid right requirement 1-6.
8. container corner post robot welding system as claimed in claim 7; It is characterized in that: said first welding equipment comprises first welding tractor and is located at first, second welding gun on said first welding tractor, said first welding tractor through set walking beam on said body seat move said first to drive,, second welding gun; Said second welding equipment comprises second welding tractor and is located at the 3rd, the 4th welding gun on said second welding tractor that said second welding tractor moves to drive said the 3rd, the 4th welding gun through set walking beam on said body seat.
9. like claim 7 or 8 described container corner post robot welding systems, it is characterized in that: according to said body seat two ends is starting point, and said first welding equipment welding arcing point is positioned at the starting point place; Said second welding equipment welding arcing point is between two starting points, and first welding equipment described in the welding process, said second welding equipment move in the same way.
10. container corner post robot welding system as claimed in claim 7; It is characterized in that: said hold-down mechanism comprises clamping cylinder and compressing member; Said compressing member is located on the built-in beam on the said body seat, and said clamping cylinder drives said built-in beam and moves up and down to drive said compressing member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120508708XU CN202344114U (en) | 2011-12-08 | 2011-12-08 | Positioning device and automatic welding system for container corner post |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120508708XU CN202344114U (en) | 2011-12-08 | 2011-12-08 | Positioning device and automatic welding system for container corner post |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202344114U true CN202344114U (en) | 2012-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120508708XU Expired - Lifetime CN202344114U (en) | 2011-12-08 | 2011-12-08 | Positioning device and automatic welding system for container corner post |
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| Country | Link |
|---|---|
| CN (1) | CN202344114U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271168A (en) * | 2016-10-10 | 2017-01-04 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
| CN110508988A (en) * | 2019-06-18 | 2019-11-29 | 中国地质大学（武汉） | A kind of corner post of container welder and method based on line laser structured light |
| CN114871639A (en) * | 2022-04-19 | 2022-08-09 | 上海寰宇物流科技有限公司 | Automatic welding device for end plate corner post lap joint laser tracking |
-
2011
- 2011-12-08 CN CN201120508708XU patent/CN202344114U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271168A (en) * | 2016-10-10 | 2017-01-04 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN106271168B (en) * | 2016-10-10 | 2019-08-20 | 中国地质大学（武汉） | A kind of corner post of container robot welding system |
| CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
| CN110508988A (en) * | 2019-06-18 | 2019-11-29 | 中国地质大学（武汉） | A kind of corner post of container welder and method based on line laser structured light |
| CN114871639A (en) * | 2022-04-19 | 2022-08-09 | 上海寰宇物流科技有限公司 | Automatic welding device for end plate corner post lap joint laser tracking |
| CN114871639B (en) * | 2022-04-19 | 2024-05-07 | 上海寰宇物流科技有限公司 | Automatic laser tracking welding device for overlap joint of corner posts of end plates |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120725 |