CN202343886U - Auxiliary device for water testing of copper-plate water tank - Google Patents

Auxiliary device for water testing of copper-plate water tank Download PDF

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Publication number
CN202343886U
CN202343886U CN2011205205902U CN201120520590U CN202343886U CN 202343886 U CN202343886 U CN 202343886U CN 2011205205902 U CN2011205205902 U CN 2011205205902U CN 201120520590 U CN201120520590 U CN 201120520590U CN 202343886 U CN202343886 U CN 202343886U
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CN
China
Prior art keywords
water tank
water
copper coin
plug
copper
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Expired - Fee Related
Application number
CN2011205205902U
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Chinese (zh)
Inventor
张晓军
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Wuhan Iron and Steel Group Corp
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Wuhan Iron and Steel Group Corp
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Priority to CN2011205205902U priority Critical patent/CN202343886U/en
Application granted granted Critical
Publication of CN202343886U publication Critical patent/CN202343886U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the technical field of sealing, and discloses an auxiliary device for water testing of a copper-plate water tank. The auxiliary device comprises fixtures and plugs, wherein the plugs comprise solid plugs and two hollow plugs, the two hollow plugs are respectively arranged at a water inlet and a water outlet of the copper-plate water tank, and the solid plugs are respectively arranged at the rest water inlets and water outlets; and all the fixtures are used for clamping the plugs on the copper-plate water tank. According to the utility model, an auxiliary device is provided for the water testing operation of the copper-plate water tank of a straight-arc continuous casting crystallizer. The auxiliary device can be combined with a water testing device, the copper-plate water tank does not need to be arranged on the crystallizer, and the auxiliary device can be directly adopted in an assembly field to carry out water testing operation on the copper-plate water tank, so that a worker can clearly observe the installation situation of a screw on the copper-plate water tank in the assembly field of the copper-plate water tank, can timely mount or dismount the screw in water leakage, and does not need to repeatedly mount or dismount the copper-plate water tank on the crystallizer, thereby achieving the purposes of reducing labor intensity, improving working efficiency and reducing production cost.

Description

A kind of copper coin water tank servicing unit that tries the water
Technical field
The utility model relates to technical field of sealing technology, mainly is applicable to the operation of trying the water of straight arc continuous caster crystallizer copperplate water tank.
Background technology
The straight arc copper plate of crystallizer of our factory water tank is that 2400mm * 900mm * 154mm heavily is the 2341kg rectangular body; Adopt high pressure, big flow, high flow rate cooling water; After repairing installation copper coin water tank, require to try the water to suppress 1.6MPa 15 minutes, the copper coin flatness error≤0.2mm after the installation.Therefore it is necessary detecting, try the water after installing, if the assembling pressure testing is inaccurate, machine influenced rhythm of production under the lighter was leaked and changed behind the last machine, and weight person causes water to get into the major accident that explodes in the crystallizer molten steel.
At present, the general employing is installed in the operation of trying the water on the crystallizer body with the copper coin water tank.Because structure problem is assembled in most of screw rod of the copper coin water tank on the crystallizer body and when leaking, can't observes; In a single day and find that the double threaded screw of a certain copper coin water tank leaks, machine could be changed the screw rod sealing ring under must this copper coin water tank being removed from the crystallizer body, is that which screw rod sealing ring leaks because can't observe; The screw rod sealing ring complete removal in zone is changed so often will leak; Be assembled into again on the crystallizer body and try the water, high and low so repeatedly, personnel are tired out very dangerous; When assembling, accidentally just possibly scratch copper coin coating, with all that has been achieved is spoiled.
The utility model content
The utility model technical problem to be solved has provided a kind of copper coin water tank servicing unit that tries the water; It has can combine the device that tries the water; Need the copper coin water tank be installed on the crystallizer, after the copper coin water tank assembled, directly adopt this device to the operation of trying the water of copper coin water tank in the assembling place: a delivery port and a water inlet at the copper coin water tank respectively were provided with a hollow plug; Be connected with outlet pipe, water inlet pipe respectively; All the other water inlets, delivery port all are provided with solid plug, after each plug passes through anchor clamps and copper coin water tank reliable grip, adopt the device that tries the water to suppress the characteristics of the operation of trying the water through water inlet pipe again.
For solving the problems of the technologies described above, the utility model provides a kind of copper coin water tank servicing unit that tries the water, and comprising: clamping retention mechanism and plug;
Said plug comprises: a plurality of solid plugs and two hollow plugs; The quantity of said solid plug and said hollow plug with equal copper coin water tank inlet and delivery port quantity and; Two hollow plugs are arranged at a water inlet of copper coin water tank, a delivery port place respectively, and each solid plug is arranged at all water inlets of all the other except that being provided with hollow plug, delivery port place on the copper coin water tank respectively;
The quantity of said anchor clamps equates that with plug quantity each anchor clamps are held on plug on the copper coin water tank.
It is that said plug comprises that above-mentioned foundation structure is carried out optimized technical scheme: stretch into water inlet or the termination of delivery port and the bottom that fits tightly with the copper coin tank outer wall on the copper coin water tank, its longitudinal profile structure is the structure of similar T type; Hollow path on the said hollow plug is the L shape, by the said sidewall that stretches into the termination of water inlet or delivery port to said bottom.
It is also to comprise the O RunddichtringO that such scheme is carried out improved technical scheme; On the said plug, offer mounting groove on the face that fits tightly with the copper coin tank outer wall, said O RunddichtringO is arranged in the said mounting groove.
Such scheme is carried out further optimized technical scheme does, said clamping retention mechanism is anchor clamps.
It is that said clamping retention mechanism comprises: fixture block, nylon rod and jackscrew that such scheme is carried out another further optimized technical scheme; Said fixture block is n type structure, and said n type structure comprises first free end and second free end; Said nylon rod is arranged at the said first free-ended inboard; Said second free end offers screwed hole, and said jackscrew is threaded with screwed hole on second free end.
The technical scheme that is more preferably is that said clamping retention mechanism also comprises: rotary handle; The two ends of said jackscrew are respectively adjustable side and compressing end; Said adjustable side is positioned at the said fixture block outside, and the adjustable side is provided with said rotary handle; Said compressing end is positioned at the fixture block inboard, the tapered structure in the termination of compressing end.
The beneficial effect of the utility model is:
1. the utility model is that the operation of trying the water of straight arc continuous casting crystallizer copper plate water tank provides a servicing unit; It can combine the device that tries the water; Need the copper coin water tank be installed on the crystallizer, after the copper coin water tank assembled, directly adopt this device to the operation of trying the water of copper coin water tank in the assembling place: a delivery port and a water inlet at the copper coin water tank respectively were provided with a hollow plug; Be connected with outlet pipe, water inlet pipe respectively; All the other water inlets, delivery port all are provided with solid plug, after each plug passes through anchor clamps and copper coin water tank reliable grip, adopt the device that tries the water to suppress the operation of trying the water through water inlet pipe again.Use this device can make the staff just can clearly observe the installation situation of screw rod on the copper coin water tank in the assembly yard of copper coin water tank; Timely dismounting when leaking; Need not copper coin water tank repeated disassembled and assembled on crystallizer; The copper coin water tank that assembles after accomplishing of waiting to try the water promptly becomes mounted spare, deposits when treating to be assembled on the crystallizer subsequent usely, reaches the purpose that reduces labour intensity, increases work efficiency.
2. adopt the utility model that the copper coin water tank is tried the water after the operation, can reduce production costs: repair labour cost 10 people * 80 hours * 20 yuan/hour * 10 time/year=160,000 yuan/year because of the copper plate of crystallizer tank seal leaks to roll off the production line; Because of leaking, the copper plate of crystallizer tank seal changes crystallizer labour cost 10 people * 1 hour * 20 yuan/hour * 10 time/year=2000 yuan; Because of leaking, the copper plate of crystallizer tank seal changes the crystallizer expense of having a shortfall in output: 400 yuan/ton * 280 tons/stove * 2 stoves/hours * 1 hour * 2 times=44.8 ten thousand yuan/year; Adopt this device to try the water, only need 1 people, work and to accomplish in 0.5 hour.
The utility model is that the operation of trying the water of straight arc continuous casting crystallizer copper plate water tank provides a servicing unit; It can combine the device that tries the water; Need the copper coin water tank be installed on the crystallizer, after the copper coin water tank assembles, directly adopt this device the operation of trying the water of copper coin water tank in the assembling place; Make the staff just can clearly observe the installation situation of screw rod on the copper coin water tank in the assembly yard of copper coin water tank; Timely dismounting when discovery is leaked need not copper coin water tank repeated disassembled and assembled on crystallizer, thereby reaches the purpose that reduces labour intensity, increases work efficiency, reduces production costs.The utility model is simple in structure, and cost of manufacture is low, and result of use is good, is easy to apply.
Description of drawings
Fig. 1 is the structural representation of anchor clamps among the utility model embodiment.
Fig. 2 is the side view of anchor clamps among the utility model embodiment.
Fig. 3 is the cross section view of solid plug among the utility model embodiment.
Fig. 4 is the vertical view of solid plug among the utility model embodiment.
Fig. 5 is the cross section view of the utility model embodiment hollow core plug.
Fig. 6 is the vertical view of the utility model embodiment hollow core plug.
Fig. 7 is installed to the water inlet of copper coin water tank, the working state schematic representation of delivery port for the utility model.
Wherein, 1-fixture block, 2-jackscrew, 3-nylon rod, 4-O RunddichtringO, the hollow path of the hollow plug of 5-, 6-solid plug, the hollow plug of 7-, 8-copper coin water tank.
The specific embodiment
For further setting forth the utility model is to reach technological means and the effect that predetermined utility model purpose is taked; Below in conjunction with accompanying drawing and preferred embodiment, the try the water specific embodiment and the operation principle of servicing unit of the copper coin water tank that proposes according to the utility model is elaborated.
As shown in Figure 7, the copper coin water tank that the utility model the provides servicing unit that tries the water comprises clamping retention mechanism and plug, and wherein, plug comprises a plurality of solid plugs 6 and two hollow plugs 7.The quantity of solid plug 6 and hollow plug 7 and the water inlet that equals copper coin water tank 8 and delivery port quantity and; Two hollow plugs 7 are arranged at a water inlet of copper coin water tank 8, a delivery port place respectively, and each solid plug is arranged at all water inlets of all the other except that being provided with hollow plug, delivery port place on the copper coin water tank respectively; The quantity of anchor clamps equates that with plug quantity each anchor clamps are held on plug on the copper coin water tank.
The plug that is adopted in the present embodiment, its concrete structure comprises shown in Fig. 3 to 6: stretch into the termination of water inlet on the copper coin water tank 8 or delivery port and the bottom that fits tightly with the outer wall of copper coin water tank 8, its longitudinal profile structure is the structure of similar T type.Hollow path 5 on the hollow plug 7 is the L shape, by the sidewall of the termination of stretching into water inlet or delivery port to bottom.On the plug, offer mounting groove on the face that fits tightly with copper coin water tank 8 outer walls, be provided with O RunddichtringO 4 in the mounting groove.
For the clamping retention mechanism, can adopt anchor clamps, also can adopt present embodiment to provide, comprising: the clamping retention mechanism that fixture block 1, nylon rod 3 and jackscrew 2 constitute.The concrete structure of this clamping retention mechanism such as Fig. 1, shown in Figure 2, fixture block 1 are n type structure, comprise first free end and second free end.Nylon rod 3 is arranged at the first free-ended inboard; Second free end offers screwed hole, and jackscrew 2 is threaded with screwed hole on second free end.For ease of regulating,, promptly on the end in fixture block 1 outside, rotary handle is set in the adjustable side of jackscrew.For making jackscrew be difficult for sideslip when rotated, the compressing end of jackscrew is arranged to pyramidal structure.
Anchor clamps are lock sealing plugs, and water leaks out in avoiding suppressing, and nylon rod 3 is to withstand on avoiding on the copper coin to scratch copper coin, are can be with plug and 8 lockings of copper coin water tank through the jackscrew 2 of screwing; Solid plug 6 is used for the water inlet delivery port of stifled copper coin water tank; The hollow plug 7 that the intake-outlet place is provided with is used for suppressing pressure release to the copper coin water tank water intake.
With the utility model to the copper coin water tank mode of suppressing operation of trying the water be: at first as servicing unit; On a water inlet of copper coin water tank 8 and a delivery port, the hollow plug 7 in this device is installed respectively; Then on remaining all water inlets and delivery port; Solid plug 6 in this device all is installed, is utilized anchor clamps in this device firm being clamped on the copper coin water tank 8 of each plug.Then, the water inlet pipe that tries the water of the device that tries the water is connected with the hollow plug at copper coin water tank inlet place, last water is suppressed 16 MPas 15 minutes, the seal of inspection copper coin water tank joint portion and standing screw, cored screw.
It should be noted last that; The above specific embodiment is only unrestricted in order to the technical scheme of explanation the utility model; Although with reference to instance the utility model is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of the utility model; And not breaking away from the spirit and the scope of the utility model technical scheme, it all should be encompassed in the middle of the claim scope of the utility model.

Claims (6)

1. copper coin water tank servicing unit that tries the water is characterized in that, comprising: clamping retention mechanism and plug;
Said plug comprises: a plurality of solid plugs and two hollow plugs; The quantity of said solid plug and said hollow plug with equal copper coin water tank inlet and delivery port quantity and; Two hollow plugs are arranged at a water inlet of copper coin water tank, a delivery port place respectively, and each solid plug is arranged at all water inlets of all the other except that being provided with hollow plug, delivery port place on the copper coin water tank respectively;
The quantity of said anchor clamps equates that with plug quantity each anchor clamps are held on plug on the copper coin water tank.
2. the copper coin water tank as claimed in claim 1 servicing unit that tries the water; It is characterized in that; Said plug comprises: stretch into water inlet or the termination of delivery port and the bottom that fits tightly with the copper coin tank outer wall on the copper coin water tank, its longitudinal profile structure is the structure of similar T type; Hollow path on the said hollow plug is the L shape, by the said sidewall that stretches into the termination of water inlet or delivery port to said bottom.
3. the copper coin water tank as claimed in claim 2 servicing unit that tries the water is characterized in that, also comprises the O RunddichtringO; On the said plug, offer mounting groove on the face that fits tightly with the copper coin tank outer wall, said O RunddichtringO is arranged in the said mounting groove.
4. like the servicing unit that tries the water of any described copper coin water tank in the claim 1 to 3, it is characterized in that said clamping retention mechanism is anchor clamps.
5. like the servicing unit that tries the water of any described copper coin water tank in the claim 1 to 3, it is characterized in that said clamping retention mechanism comprises: fixture block, nylon rod and jackscrew; Said fixture block is n type structure, and said n type structure comprises first free end and second free end; Said nylon rod is arranged at the said first free-ended inboard; Said second free end offers screwed hole, and said jackscrew is threaded with screwed hole on second free end.
6. the copper coin water tank as claimed in claim 5 servicing unit that tries the water is characterized in that said clamping retention mechanism also comprises: rotary handle; The two ends of said jackscrew are respectively adjustable side and compressing end; Said adjustable side is positioned at the said fixture block outside, and the adjustable side is provided with said rotary handle; Said compressing end is positioned at the fixture block inboard, the tapered structure in the termination of compressing end.
CN2011205205902U 2011-12-13 2011-12-13 Auxiliary device for water testing of copper-plate water tank Expired - Fee Related CN202343886U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205205902U CN202343886U (en) 2011-12-13 2011-12-13 Auxiliary device for water testing of copper-plate water tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205205902U CN202343886U (en) 2011-12-13 2011-12-13 Auxiliary device for water testing of copper-plate water tank

Publications (1)

Publication Number Publication Date
CN202343886U true CN202343886U (en) 2012-07-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011205205902U Expired - Fee Related CN202343886U (en) 2011-12-13 2011-12-13 Auxiliary device for water testing of copper-plate water tank

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108612639A (en) * 2018-05-17 2018-10-02 东莞市联洲知识产权运营管理有限公司 A kind of baffle holder on condenser pump
CN108661880A (en) * 2018-05-10 2018-10-16 东莞市联洲知识产权运营管理有限公司 The baffle holder of structure optimization on a kind of condenser pump
CN109175280A (en) * 2018-09-14 2019-01-11 莱芜钢铁集团有限公司 A kind of examination water hammering method of the wide face copper sheet of conticaster crystallizer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108661880A (en) * 2018-05-10 2018-10-16 东莞市联洲知识产权运营管理有限公司 The baffle holder of structure optimization on a kind of condenser pump
CN108612639A (en) * 2018-05-17 2018-10-02 东莞市联洲知识产权运营管理有限公司 A kind of baffle holder on condenser pump
CN109175280A (en) * 2018-09-14 2019-01-11 莱芜钢铁集团有限公司 A kind of examination water hammering method of the wide face copper sheet of conticaster crystallizer

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120725

Termination date: 20151213

EXPY Termination of patent right or utility model