The special-purpose closed cooling tower of quenching liquid
Technical field
The utility model relates to a kind of cooling tower, especially relates to a kind of closed cooling tower that quenching liquid is cooled off of being used for.
Background technology
Need cool off quenching liquid in the Technology for Heating Processing; Existing one type of quenching liquid type of cooling is on the quenching bath next door circulatory pool that is specifically designed to the quenching liquid circulation to be set; Adopt plate type heat exchanger that the quenching liquid of circulation is cooled off, circulatory pool has increased floor space, cost is high.Also having one type of quenching liquid type of cooling is to adopt the open type cooling tower, and this type type of cooling also needs special circulatory pool, and the filler easy-weathering in the open type cooling tower, needs often to change, and maintenance cost is higher.
As shown in Figure 1; The type of cooling of quenching liquid in a kind of prior art; Comprise quenching bath 15, plate type heat exchanger 17 and circulatory pool 18, quenching bath 15 links to each other with plate type heat exchanger 17 through a circulating pump 3, and circulatory pool 18 links to each other with plate type heat exchanger 17 through another circulating pump 3.Circulating pump 3 between plate type heat exchanger 17 and the quenching bath 15 is squeezed into plate type heat exchanger 17 with the quenching liquid in the quenching bath 15, and quenching liquid is through getting back to the closed circulation of quenching bath 15 behind the plate type heat exchanger 17; Circulating pump 3 between plate type heat exchanger 17 and the circulatory pool 18 is squeezed into plate type heat exchanger 17 with the circulation of 18 li of circulatory pools, gets back to circulatory pool 18 through plate type heat exchanger 17.This scheme need set circulatory pool 18, has increased floor space and maintenance cost.
The utility model content
The utility model mainly be to the existing quenching liquid type of cooling need set circulatory pool, increased floor space, cost is higher, maintenance cost is than problems such as height, provide a kind of and need not to set up circulatory pool, save maintenance cost, intellectuality and more energy-conservation quenching liquid special use closed cooling tower.
The purpose of the utility model mainly is achieved through following proposal: the special-purpose closed cooling tower of a kind of quenching liquid; Comprise the closed cooling tower body that links to each other with quenching bath; Also comprise the Main Control Tank that is used to control closed cooling tower; Be provided with coil radiator, spray equipment and air cooling recirculation system in the described closed cooling tower body; Described spray equipment all links to each other with Main Control Tank with the air cooling recirculation system, and the water inlet of described coil radiator all links to each other with quenching bath with water return outlet, is provided with circulating pump between described water inlet and the quenching bath; Described water return outlet place is provided with temperature sensor, and described temperature sensor is connected through circuit with Main Control Tank.Quenching liquid in the quenching bath flows back to the quenching bath through the water return outlet of closed cooling tower cooling back from coil radiator through in the intrinsic coil radiator of circulating pump suction closed cooling tower, constitutes a circulatory system.The temperature sensor at the water return outlet place of coil radiator in real time monitoring stream through the temperature of the quenching liquid at water return outlet place; Two temperature values are set in Main Control Tank; When the quench fluid temperature at the water return outlet place that flows through was lower than first temperature value, Main Control Tank control spray equipment and air cooling recirculation system all quit work.When the quench fluid temperature at the water return outlet place that flows through was between first temperature value and second temperature value, the work of Main Control Tank control air cooling recirculation system was cooled off coil radiator.When the quench fluid temperature of the water return outlet of flowing through was higher than second temperature value, Main Control Tank control spray equipment and air cooling recirculation system were worked simultaneously coil radiator are cooled off.Adopt closed cooling tower need not set up circulatory pool, reduce floor space, and cooling procedure is intelligent and energy-conservation more, maintenance cost is lower.
As preferably; Described spray equipment comprises tank, the water pump that links to each other with tank that is arranged on closed cooling tower body bottom, the shower that is positioned at the coil radiator top; Described shower links to each other with water pump, and described shower is provided with several shower nozzles.In the shower of water in the tank of closed cooling tower body bottom through water pump suction coil radiator top; Be sprayed on the coil radiator through shower nozzle again coil radiator is cooled off; A water part that sprays out becomes steam, and a part splashes in the tank and recycles again.
As preferably, described air cooling recirculation system comprises louver(-vre) on the closed cooling tower body, at least one is arranged on the blower fan of closed cooling tower bodies top, and described louver(-vre) is between coil radiator and tank.This external cold air of closed cooling tower is got in the closed cooling tower body by louver(-vre), and is originally external to closed cooling tower through the blower fan row of closed cooling tower bodies top.In this cyclic process, take away the heat that coil radiator gives out, coil radiator is cooled off.
As preferably, be provided with tank ball-float valve in the described tank.Tank ball-float valve is set in tank, can guarantees that spray equipment normally moves in time to supplying water in the tank.
As preferably, be provided with dehydrater above the described shower.Dehydrater is set above shower, when the water that spray equipment will cool off usefulness is sprayed on the coil radiator, understands some water and become steam, through dehydrater part steam is cooled off again and become in the liquid water droplet return flume, recycle again.
As preferably, described circulating pump is provided with coarse filter near an end of quenching bath, and circulating pump is provided with fine filter near an end of closed cooling tower body.When circulating pump was pumped into coil radiator with quenching liquid, quenching liquid filtered the inflow circulating pump through coarse filter, flowed into coil radiator through fine filter again, avoided coil radiator to stop up.
As preferably, be provided with angle between two horizontal straight tubes that link to each other in the described coil radiator, described angle is the 0-30 degree.Owing to be provided with 0-30 degree angle between two horizontal straight tubes that link to each other; When closed cooling tower quits work; The quenching liquid of being convenient in the coil radiator is back in the quenching bath; Cross when low at temperature, can avoid still having in the coil radiator quenching liquid that does not reflux to cause the coil radiator explosion.
Therefore; The special-purpose closed cooling tower of the quenching liquid of the utility model possesses following advantage: 1, in the closed cooling tower body, coil radiator is set; Cool off through air cooling recirculation system and spray equipment quenching liquid, need not set up circulatory pool, reduce floor space the coil radiator of flowing through; 2, through the flow through temperature of water return outlet place quenching liquid of the temperature sensor monitors at coil radiator water return outlet place, and through Main Control Tank air cooling recirculation system and spray equipment are controlled, made that whole cooling procedure is intelligent, energy-conservationization; 3, louver(-vre) and blower fan constitute air circulation, take away the heat that coil radiator distributes, and cooling procedure is more energy-conservation; 4, the water circulation system of tank, water pump and shower formation is cooled off coil radiator, and cooling procedure is more energy-conservation; 5, the shower top is provided with dehydrater, steam is cooled to liquid water droplet return flume again recycles again, makes spray equipment more energy-conservation.
Description of drawings
Accompanying drawing 1 is the structural representation of quenching liquid cooling in the prior art;
Accompanying drawing 2 is a kind of structural representations of the utility model;
Accompanying drawing 3 is closed cooling tower main body structure sketch mapes in the utility model.
Illustrate: 1-closed cooling tower body, 2-coil radiator, 21-water inlet, 22-water return outlet, the horizontal straight tube of 23-, 3-circulating pump; The 4-temperature sensor, 5-tank, 6-water pump, 7-shower, 8-shower nozzle; The 9-louver(-vre), 10-blower fan, 11-tank ball-float valve, 12-dehydrater, 13-coarse filter; The 14-fine filter, 15-quenching bath, 16-workpiece, 17-plate type heat exchanger, 18-circulatory pool.
The specific embodiment
Pass through embodiment below, and combine accompanying drawing, do further bright specifically the technical scheme of the utility model.
Embodiment 1: like Fig. 2, shown in 3, the special-purpose closed cooling tower of a kind of quenching liquid comprises closed cooling tower body 1 and the Main Control Tank that is used to control the closed cooling tower running, and the middle part of closed cooling tower body 1 is equipped with the coil radiator of being made by copper pipe 2.Coil radiator 2 has water inlet 21 and water return outlet 22, has 10 degree angles between two horizontal straight tubes 23 that link to each other in the coil radiator 2.The water return outlet 22 of coil radiator 2 directly links to each other with the quenching bath 15 on closed cooling tower body 1 next door.The water inlet 21 of coil radiator 2 links to each other with quenching bath 15 through circulating pump 3.Quenching bath 15 constitutes a quenching liquid closed circuit with closed cooling tower body 1 interior coil radiator 2.Near an end of quenching bath 15 coarse filter 13 is installed at circulating pump 3, near an end of closed cooling tower body 1 fine filter 14 is installed at circulating pump 3.Spray equipment and air cooling recirculation system are installed in closed cooling tower body 1; Water return outlet 22 places at coil radiator 2 are equipped with temperature sensor 4; Temperature sensor 4 links to each other with Main Control Tank, through Main Control Tank control spray equipment and air cooling recirculation system coil radiator 2 is cooled off.
Spray equipment comprises tank 5, water pump 6 and the shower 7 that is positioned at closed cooling tower body 1 bottom.Tank 5 links to each other with an end of water pump 6, and the other end of water pump 6 links to each other with shower 7.Shower 7 is positioned at the top of coil radiator 2, and shower 7 equal intervals are arranged with three shower nozzles 8.Tank ball-float valve 11 is installed in tank 5, is guaranteed to have sufficient cooling water in the tank 5.Dehydrater 12 is installed above shower 7, the tank 5 of dehydrater 12, shower nozzle 8 equal corresponding closed cooling tower bodies 1 bottom, and constitute a closed circuit with water pump 6.Water pump 6 links to each other with Main Control Tank, through the running of Main Control Tank control water pump 6.
The air cooling recirculation system comprises the louver(-vre) 9 and two blower fans 10 that are positioned at closed cooling tower body 1 top between tank 5 and coil radiator 2, and blower fan 10 links to each other with Main Control Tank.
Two temperature threshold value are set on Main Control Tank, are respectively first temperature value and second temperature value, spray equipment and air cooling recirculation system are controlled through first temperature value and second temperature value.In quenching bath 15, put into the workpiece 16 that needs quench cooled, quench fluid temperature raises and passes through in the coil radiator 2 in the circulating pump 3 suction closed cooling tower bodies 1.In this course, quenching liquid gets into circulating pump 3 through the filtration of coarse filter 13, and the filtration through fine filter 14 gets in the coil radiator 2 again.When quenching liquid flowed out from the water return outlet of coil radiator 2 22, the temperature sensor 4 that is positioned at water return outlet 22 places monitored the temperature of the quenching liquid here of flowing through, and signal is passed to Main Control Tank.
When the temperature that monitors the quenching liquid here of flowing through when temperature sensor 4 was lower than first temperature value, Main Control Tank control spray equipment and air cooling recirculation system were not all worked.
The temperature that monitors the quenching liquid here of flowing through when temperature sensor 4 is between first temperature value and second temperature value time, blower fan 10 runnings of a Main Control Tank control air cooling recirculation system.At this moment, closed cooling tower body 1 outer cold air gets in the closed cooling tower body 1 through louver(-vre) 9, and cold air is discharged to outside the closed cooling tower body 1 through blower fan 10, and takes away the heat that coil radiator 2 is distributed, and constitutes the air cool cycles.
When the temperature that monitors the quenching liquid here of flowing through when temperature sensor 4 was higher than second temperature value, the blower fan 10 of Main Control Tank control air cooling recirculation system and the water pump 6 of spray equipment were worked simultaneously.Water pump 6 is pumped into the water of the cooling usefulness in the tank 5 in the shower 7, and the water that will cool off usefulness through three shower nozzles 8 on the shower 7 again is sprayed on the coil radiator 2 of shower 7 belows coil radiator 2 is cooled off.In this course, a water part that is sprayed at the cooling usefulness on the coil radiator 2 splashes in the tank 5 and recycles, and another part becomes steam, and steam cools off liquefy water again and splashes in the tank 5 through the effect of dehydrater 12.
Linking to each other of coil radiator 2 has the angle of 10 degree between two horizontal straight tubes 23; When closed cooling tower need not use; Quenching liquid in the coil radiator 2 can flow back in the quenching bath 15 smoothly; When temperature is low, can avoid still having in the coil radiator 2 quenching liquid that does not reflux to cause coil radiator 2 explosions.Adopt closed cooling tower that quenching liquid is cooled off, need not to set up circulatory pool, reduce floor space, save maintenance cost; And can make whole cooling procedure intelligence and energy-conservation more.
Should be understood that this embodiment only to be used to the utility model is described and be not used in the restriction the utility model scope.Should be understood that in addition those skilled in the art can do various changes or modification to the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.