CN202317415U - Automatic winding and spot welding device for winding bars on electric pole - Google Patents
Automatic winding and spot welding device for winding bars on electric pole Download PDFInfo
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- CN202317415U CN202317415U CN2011204491080U CN201120449108U CN202317415U CN 202317415 U CN202317415 U CN 202317415U CN 2011204491080 U CN2011204491080 U CN 2011204491080U CN 201120449108 U CN201120449108 U CN 201120449108U CN 202317415 U CN202317415 U CN 202317415U
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Abstract
The utility model provides an automatic winding and spot welding device for winding bars on an electric pole. The automatic winding and spot welding device comprises an expansion cylinder, a fixed electrode, a movable electrode, a longitudinal bar support, a spiral bar disk, a bar clamping traction disk, a welding signal generator, a microcomputer control part and the like. According to the automatic winding and spot welding device, a welding mechanism and a spiral bar feeding disk rotate along the same direction, a longitudinal bar of a steel bar framework is drawn along the axial direction and the horizontal direction, the spiral bar of the steel bar framework is wound and fed by a constant value, and a welding arm rotates around the steel bar framework and welds in a tracking way, so that the existing contradiction that the longer the steel bar framework is, the larger the torsion resistance is can be solved, and the steel bar framework is good in integrity, quick in forming, and small in the intensity loss of the longitudinal bar. Electric poles with various scales and each welding spot can be reliably prepared to be welded due to a computer control welding line and a lever type welding arm, and the missing welding and the false welding can be removed. The device not only can be used for welding the framework with the longitudinal bar made of the steel wire, but also can be used for welding the framework with the longitudinal bar made of the HRB 335 deformed steel bar.
Description
Technical field
The utility model relates to a kind of electric pole manufacturing technology field, and particularly a kind of electric pole twines muscle and twines automatically and spot welding device.
Background technology
At present, during framework of steel reinforcement in making electric pole, adopt manual colligation mostly or with the manufacturing approach of artificial welding, so not only labour intensity is big, production efficiency is low, and the quality of product can not get assurance.Along with the develop rapidly of power construction, power circuit develops to long-life, fault-free, exemption from inspection, energy-saving direction, and is increasingly high to the quality requirement of electric pole, and therefore the requirement that the electric pole framework of steel reinforcement can't reach the engineering index is produced in operation by hand.According to our market survey and data-searching, at present domestic still do not have can welding wire electric pole skeleton, can weld the device of screw-thread steel electric pole skeleton again.
The utility model content
The purpose of the utility model provide a kind of, solder joint distortionless to framework of steel reinforcement firmly, reinforced steel bar strength little, the no rosin joint of loss and leak weldering and adapt to steel wire and the electric pole of screw-thread steel welding twines muscle winding and spot welding device automatically.
The utility model is realized above-mentioned purpose through following technical scheme: electric pole twines muscle and twines automatically and spot welding device; Form by cylinder, fixed electrode, float electrode, vertical muscle frame, spiral bar dish, folder muscle sheave, welding signal generator and micro computer controlled member made; Said fixed electrode places a side of cylinder; Float electrode is fixed on the cylinder, and vertical muscle is placed in the cylinder and is fixed on the opposite side of cylinder, and the spiral bar dish places the same side of fixed electrode; Folder muscle sheave is fixed on the dolly, and the center of circle of cylinder, float electrode, vertical muscle frame, spiral bar dish, folder muscle sheave is all on same center line; Vertical muscle frame will be indulged muscle and along the axially-aligned of fixed electrode, the vertical muscle horizontally tracting of folder muscle sheave folder, spiral bar dish spiral bar reached on the fixed electrode to twine with vertical muscle and contact, weld upper-arm circumference and rotate and weld around fixed electrode, and welding signal generator and cylinder rotate synchronously.The master control borad that the microcomputerized control welding circuit is made up of single-chip microcomputer and some control elements, photoelectrical coupler, power amplification circuit, synchronizing signal power supply and welding major loop and alternative route, the time set device is formed.
The outstanding effect of the utility model is:
Owing to adopt welding mechanism and spiral bar dish to rotate in the same way; Framework of steel reinforcement level vertically is pulled; Spiral bar twines the constant feed, and welding is followed the tracks of in the rotation of weldering arm, has solved the big more contradiction of the long more torsion resistance of framework of steel reinforcement in the past; Make the good integrity of framework of steel reinforcement, the fast and vertical rigidity of soft tissues degree loss of moulding is little.
Adopt computer control welding circuit and lever weldering arm to guarantee that electric pole, each solder joint to all size can both accomplish that the preparation of welding is reliable, and can get rid of to leak and weld and weld by mistake.
Description of drawings
Fig. 1 is the structural representation that the said electric pole of the utility model twines automatic winding of muscle and spot welding device.
Fig. 2 is the A-A cutaway view among Fig. 1.
Be labeled as among the figure: vertical muscle 1, cylinder 2, float electrode 3, fixed electrode 4, spiral bar dish 5, skeleton 6, dolly 7, sprocket wheel 8, folder muscle sheave 9, spiral bar 10, welding signal generator 11, vertical muscle frame 12.
The specific embodiment
Below through accompanying drawing and embodiment the technical scheme of the utility model is further described.
Concrete structure and connected mode are:
Said cylinder 2 adopts the bearing-type cylinder; Fixed electrode 4 is round copper dishes; Its diameter is determined by the diameter of framework of steel reinforcement: float electrode 3 is L type copper billets; Be lever weldering arm, be fixed on the cylinder 2 that it rotates to fixed electrode 4 and welding is followed the tracks of in the crosspoint of vertical muscle 1, spiral bar 10: fixed electrode 4 and float electrode 3 connect the output of high leakage field self-cooled transformer respectively.Vertical muscle frame 12 is being arranged some apertures in order by two, and the middle disk that is linked to each other by pipe is formed, and vertical muscle 1 is pressed the designing requirement frame on vertical muscle frame 12; Spiral bar dish 5 is ring tubes, and spiral bar 10 is entangled in above the spiral bar dish 5 in advance, and it is fixed on the corresponding side of fixed electrode 4 by support roller, spiral bar 10 be transported to thus on the fixed electrode 4 with vertical muscle 1 around contacting; Folder muscle sheave 9 be two by forming with the disk of vertical corresponding hole of muscle frame aperture or groove, be fixed on the trailer wagon 7; The center of circle that should guarantee cylinder 2, fixed electrode 4, vertical muscle frame 12, spiral bar dish 5, folder muscle sheave 9 during installation is on same horizontal line.Welding signal generator 11 is the disks that insulating materials makes; Have on the disc face and the corresponding contact of vertical muscle radical and position; It is rotated by motor M 1 drive and cylinder synchronously; When vertical muscle 1 and spiral bar 10 when fixed electrode 4 contacts, welding signal is sent in the contact, welds different main muscle and should change different welding generation signals dishes.Only need preestablish welding current and weld interval during use, micro computer is processing operations automatically.
The utility model device can be regulated according to the vertical muscle of difference, spiral bar, can moulding skeleton diameter be 100～2400mm, skeleton length 1～46M, and vertical muscle diameter 7.4～22mm, spiral bar diameter 4～8mm, speed of welding is 15～60r/min.
Adopt the described electric pole of the utility model to twine the product that muscle twines automatically and spot welding device is produced; Framework of steel reinforcement is distortionless; Welding spot one-step moulding, no sealing-off, leakage weldering phenomenon, the loss of some postwelding reinforced steel bar strength is no more than 5% of mother metal; The welding shear strength is greater than 2000N, and the framework of steel reinforcement after the welding meets the requirement of GB/T4623-2006 " annular concrete electric pole " standard.
Claims (6)
1. electric pole twines muscle winding and spot welding device automatically; It is characterized in that; This device is made up of cylinder, fixed electrode, float electrode, vertical muscle frame, spiral bar dish, folder muscle sheave, welding signal generator and micro computer controlled member made, and said fixed electrode places a side of cylinder, and float electrode is fixed on the cylinder; Vertical muscle is placed in the cylinder and is fixed on the opposite side of cylinder; The spiral bar dish places the same side of fixed electrode, and folder muscle sheave is fixed on the dolly, and the center of circle of cylinder, float electrode, vertical muscle frame, spiral bar dish and folder muscle sheave is all on same center line; Vertical muscle frame will be indulged muscle and along the axially-aligned of fixed electrode, the vertical muscle horizontally tracting of folder muscle sheave folder, spiral bar dish spiral bar reached on the fixed electrode to twine with vertical muscle and contact, weld upper-arm circumference and rotate and weld around fixed electrode, and welding signal generator and cylinder rotate synchronously.
2. electric pole according to claim 1 twines muscle and twines automatically and spot welding device, it is characterized in that said float electrode is a L type copper billet.
3. electric pole according to claim 1 twines muscle and twines automatically and spot welding device, it is characterized in that said vertical muscle frame is being arranged some apertures in order by two, and the middle disk that is linked to each other by pipe is formed.
4. electric pole according to claim 1 twines muscle and twines automatically and spot welding device, it is characterized in that, said spiral bar dish is a ring tube.
5. electric pole according to claim 1 twines muscle and automatically twines and spot welding device, it is characterized in that, said folder muscle sheave be two by forming with the disk of vertical corresponding hole of muscle frame aperture or groove.
6. electric pole according to claim 1 twines muscle and twines automatically and spot welding device; It is characterized in that; Said welding signal generator is a disk that insulating materials makes, and has on the disc face and the corresponding contact of vertical muscle radical and position, and it is rotated by driven by motor and cylinder synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204491080U CN202317415U (en) | 2011-11-14 | 2011-11-14 | Automatic winding and spot welding device for winding bars on electric pole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204491080U CN202317415U (en) | 2011-11-14 | 2011-11-14 | Automatic winding and spot welding device for winding bars on electric pole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202317415U true CN202317415U (en) | 2012-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204491080U Expired - Lifetime CN202317415U (en) | 2011-11-14 | 2011-11-14 | Automatic winding and spot welding device for winding bars on electric pole |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202317415U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406647A (en) * | 2013-09-03 | 2013-11-27 | 周德志 | Automatic welding and forming machine of reinforcing steel bar skeleton of telegraph pole |
| CN107717254A (en) * | 2017-11-14 | 2018-02-23 | 中交隧道工程局有限公司 | A kind of node winding butterfly muscle processing unit (plant) and method |
| CN109454318A (en) * | 2018-12-17 | 2019-03-12 | 汝州郑铁三佳水泥制品有限公司 | A kind of full-automatic sleeper spiral bar bonding machine |
| CN110370022A (en) * | 2019-07-11 | 2019-10-25 | 缙云县广华科技有限公司 | A kind of framework of steel reinforcement formation system and framework of steel reinforcement forming method |
| CN110465735A (en) * | 2019-07-19 | 2019-11-19 | 保定通用过滤器材有限公司 | A kind of helix tube filter core roll welding device |
| CN110614422A (en) * | 2019-09-27 | 2019-12-27 | 安徽企路石工程技术开发有限公司 | Road and bridge steel reinforcement cage welding device |
-
2011
- 2011-11-14 CN CN2011204491080U patent/CN202317415U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406647A (en) * | 2013-09-03 | 2013-11-27 | 周德志 | Automatic welding and forming machine of reinforcing steel bar skeleton of telegraph pole |
| CN103406647B (en) * | 2013-09-03 | 2015-07-22 | 周德志 | Automatic welding and forming machine of reinforcing steel bar skeleton of telegraph pole |
| CN107717254A (en) * | 2017-11-14 | 2018-02-23 | 中交隧道工程局有限公司 | A kind of node winding butterfly muscle processing unit (plant) and method |
| CN109454318A (en) * | 2018-12-17 | 2019-03-12 | 汝州郑铁三佳水泥制品有限公司 | A kind of full-automatic sleeper spiral bar bonding machine |
| CN110370022A (en) * | 2019-07-11 | 2019-10-25 | 缙云县广华科技有限公司 | A kind of framework of steel reinforcement formation system and framework of steel reinforcement forming method |
| CN110370022B (en) * | 2019-07-11 | 2021-01-15 | 沈阳北方建设股份有限公司 | Steel reinforcement framework forming system |
| CN110465735A (en) * | 2019-07-19 | 2019-11-19 | 保定通用过滤器材有限公司 | A kind of helix tube filter core roll welding device |
| CN110614422A (en) * | 2019-09-27 | 2019-12-27 | 安徽企路石工程技术开发有限公司 | Road and bridge steel reinforcement cage welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 9 West nine road, Keyuan Avenue, Nanning, the Guangxi Zhuang Autonomous Region Patentee after: Guangxi electric power line equipment factory Co., Ltd. Address before: No. 224 Yongan East Road, Litang Town, Binyang County, Nanning, the Guangxi Zhuang Autonomous Region Patentee before: Guangxi Power Line Equipment Factory |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120711 |