CN109454318A - A kind of full-automatic sleeper spiral bar bonding machine - Google Patents
A kind of full-automatic sleeper spiral bar bonding machine Download PDFInfo
- Publication number
- CN109454318A CN109454318A CN201811539607.1A CN201811539607A CN109454318A CN 109454318 A CN109454318 A CN 109454318A CN 201811539607 A CN201811539607 A CN 201811539607A CN 109454318 A CN109454318 A CN 109454318A
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- China
- Prior art keywords
- roller
- bar
- pushing tow
- full
- bonding machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/34—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
Abstract
A kind of full-automatic sleeper spiral bar bonding machine of the present invention is related to a kind of welding equipment.Its purpose is to provide a kind of good product quality of output, can meet design requirement, high production efficiency, easily to operate full-automatic sleeper spiral bar bonding machine.A kind of full-automatic sleeper spiral bar bonding machine of the present invention includes pedestal, blanking device, thrustor, rotating device and welder are installed on pedestal, rotating device is located at below blanking device, and rotating device includes roller, and three or so perforative roller slots are equidistantly offered on the roller of roller；Thrustor is located on the left of rotating device, and thrustor includes pushing tow cylinder, and pushing tow cylinder pushes three sizes and length pushing tow steel bar motion all the same；Welder is located on the right side of rotating device, and welder includes solder bar and three weld cylinders, and solder bar and weld cylinder are respectively the positive and negative polarities of welding portion, and the circle where solder bar and roller, the pushing tow reinforcing bar center of circle is located on same center line.
Description
Technical field
The present invention relates to a kind of welding equipments, more particularly to a kind of bonding machine for automatic welding sleeper spiral bar.
Background technique
The sleeper screw machine welding of the prior art is entirely that torsion machine completes round spring muscle production, and cut-to-length sizes machine is completed vertical
Then stud is welded on its surface along round spring muscle circumference equal dividing on spring machine by hand by muscle cutting.The spiral shell of the method production
It revolves muscle stud and stretches out the different in size of round spring muscle, three studs cannot be guaranteed equal part in welding, after being put into sleeper formwork, hold
Easily cause spiral bar crooked, it is larger apart from difference with component, using effect is largely effected on, and need a large amount of manual operations, people
Work cost and rejection rate are higher.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of good product quality of output, design requirement, life can be met
Produce full-automatic sleeper spiral bar bonding machine high-efficient, easy to operate.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, including pedestal are equipped with blanking device, top on the pedestal
Pushing device, rotating device and welder, the rotating device are located at below blanking device, and the rotating device includes roller,
Three or so perforative roller slots are equidistantly offered on the roller of the roller, the roller slot is for placing steel to be welded
Muscle；The thrustor is located on the left of rotating device, and thrustor includes pushing tow cylinder, and pushing tow cylinder pushes three sizes and length
Spend pushing tow steel bar motion all the same；The welder is located on the right side of rotating device, and welder includes solder bar and three
Weld cylinder, the solder bar and weld cylinder are respectively the positive and negative polarities of welding portion, the solder bar and roller, pushing tow steel
Circle where the muscle center of circle is located on same center line.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein the blanking device includes lower hopper, the blanking
The side of bucket is connected with the blanking track tilted down, is provided with deflector apron at left and right sides of the blanking track.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein opening sleeve is installed on the outside of the roller, it is described to open
Opening on muzzle is opposite with the lower ending opening of blanking track in lower hopper.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein the roller left and right ends are movably arranged on bracket
On, it is respectively opened up on the corresponding position of two brackets in left and right there are three pilot hole, the roller follows gear to be driven by stepper motor
Rotation.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein the position of the pushing tow reinforcing bar and pilot hole aperture
Position is corresponding, and the length of pushing tow reinforcing bar is greater than the width of roller apparatus.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein the diameter of the roller slot and reinforcing bar to be welded is straight
Diameter is identical.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention, wherein being equipped with circle on the cylinder rod of the pushing tow cylinder
Disk, for pushing tow reinforcement installation on disk, the diameter of the pushing tow reinforcing bar is identical as the diameter of reinforcing bar to be welded.
A kind of full-automatic sleeper spiral bar bonding machine difference from prior art of the present invention is one kind of the invention entirely certainly
Dynamic rail pillow spiral bar bonding machine is provided with roller, has equidistantly opened up three roller slots on the roller of roller, guarantee three to
Position spacing before welded reinforcement welding is identical, and the circle where solder bar and roller, the pushing tow reinforcing bar center of circle is located at same center
On line, reinforcing bar level to be welded is released by pushing tow reinforcing bar, cooperate roller at left and right sides of pilot hole, ensure that three it is to be welded
Reinforcing bar is also at the position of equal part in the welding process, and the size of the round spring muscle of reinforcing bar one end to be welded stretching is consistent, is put into
After sleeper formwork, spiral bar will not be crooked, can meet design requirement.One circle of roller rotation in welding process, three to be welded
Reinforcing bar can be in place simultaneously, uniformly has pushing tow reinforcing bar to exit and is welded, three weld cylinder one-offs, by reinforcing bar to be welded
It is soldered on the outside of round spring muscle, whole flow process is simple and efficient.
A kind of full-automatic sleeper spiral bar bonding machine of the invention is described further with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of full-automatic sleeper spiral bar bonding machine of the present invention；
Fig. 2 is a kind of main view of full-automatic sleeper spiral bar bonding machine of the present invention；
Fig. 3 is a kind of left view of full-automatic sleeper spiral bar bonding machine of the present invention；
Fig. 4 is a kind of structural schematic diagram of full-automatic sleeper spiral bar bonding machine split shed set of the present invention；
Fig. 5 is the side view of roller in a kind of full-automatic sleeper spiral bar bonding machine of the present invention.
Specific embodiment
As shown in Figure 1-3, the full-automatic sleeper spiral bar bonding machine of the present invention includes pedestal 1, blanking dress is installed on pedestal 1
It sets, thrustor, rotating device and welder.It is provided with rotating device below blanking device, blanking device includes lower hopper
6, lower hopper 6 is for placing isometric reinforcing bar to be welded.6 side of lower hopper is connected with the blanking track 7 tilted down, blanking rail
It is provided with deflector apron 5 at left and right sides of road 7, guarantees that reinforcing bar to be welded can sequentially enter rotating device.
Rotating device includes roller 15 as shown in Figure 5, and 15 left and right ends of roller are movably arranged on bracket 3, roller 15
It follows gear 11 to be driven by stepper motor 13 to rotate.Three or so perforative roller slots are equidistantly offered on the roller of roller 15
16, the diameter of roller slot 16 is identical as the diameter of reinforcing bar to be welded, and roller slot 16 is used to hold the to be welded of blanking device conveying
Reinforcing bar.Opening sleeve 12 as shown in Figure 4 is installed, blanking track 7 in the opening on opening sleeve 12 and lower hopper 6 on the outside of roller 15
Lower ending opening it is opposite, avoid hindering on Steel Reinforcing Bar Material to roller 15, while preventing reinforcing bar from falling off from roller 15.Such as Fig. 3 institute
Show, controls pilot hole 14 there are three respectively opening up on the corresponding position of two brackets 3.
Thrustor is located on the left of rotating device, and thrustor includes horizontal positioned pushing tow cylinder 9, pushing tow cylinder 9
Disk 8 is installed on cylinder rod, three sizes and length pushing tow reinforcing bar 10 all the same, pushing tow reinforcing bar 10 are fixed on disk 8
Diameter it is identical as the diameter of reinforcing bar to be welded, pushing tow reinforcing bar 10 is corresponding with the position of opening of pilot hole 14.Pushing tow reinforcing bar 10
Length be greater than the width of 15 device of roller, guarantee that pushing tow reinforcing bar 10 can shift reinforcing bar to be welded at welder onto and be welded
It connects.
Welder is located on the right side of rotating device, and welder includes solder bar 2 and weld cylinder 4.Solder bar 2 is welding
Partial cathode, for installing round spring muscle, solder bar 2 is located at solder bar 2 with the circle where roller 15,10 center of circle of pushing tow reinforcing bar
On same center line.The anode of welding portion is mounted on 4 head of weld cylinder, and three weld cylinders 4 are located at 2 outside of solder bar,
For welding reinforcing bar to be welded.
A kind of full-automatic sleeper spiral bar bonding machine of the present invention when in use, first by round spring muscle (not shown) set
Enter in solder bar 2, the isometric reinforcing bar of cutting is put into lower hopper 6, so that reinforcing bar is passed through blanking rail downwards using gravity
Road 7 enters in the roller slot 16 on roller 15；Start the stepper motor 13 that drive roller wheel 15 moves, with the rotation of roller 15
Turn, a reinforcing bar is respectively enterd in three roller slots 16, due to there is the blocking of opening sleeve 12 outside roller 15, into roller 15
Reinforcing bar will not fall off out of roller slot 16；When the rotation of roller 15 is identical as 10 position of pushing tow reinforcing bar to reinforcing bar to be welded, roller
15 stop operating, and pushing tow cylinder 9 travels forward, and reinforcing bar to be welded is pushed on the outside of round spring muscle；Subsequent pushing tow cylinder 9 retreats,
Roller 15 rotates, and carries out blanking movement；Weld cylinder 4 successively acts at this time, on the outside of reinforcement welding to be welded to round spring muscle；
Spiral bar after taking out welding, completes an actuation cycle.
A kind of spiral bar of full-automatic sleeper spiral bar bonding machine production through the invention has good product quality, can
Meet the effect of design requirement, while production efficiency of equipment of the invention is high, operates very easy.The present invention is provided with roller
15, three roller slots 16 are equidistantly opened up on the roller of roller 15, between the position before guaranteeing three reinforcement weldings to be welded
Away from identical, and the circle where solder bar 2 and roller 15,10 center of circle of pushing tow reinforcing bar is located on same center line, by pushing tow reinforcing bar 10
Reinforcing bar level to be welded is released, the pilot hole 14 of 15 left and right sides of cooperation roller ensure that three reinforcing bars to be welded are welding
It is also at the position of equal part in the process, and the size of the round spring muscle of reinforcing bar one end to be welded stretching is consistent, after being put into sleeper formwork,
Spiral bar will not be crooked, can meet design requirement.The rotation of roller 15 is turned around in welding process, and three reinforcing bars to be welded can be same
When it is in place, uniformly there is pushing tow reinforcing bar 10 to exit and welded, three 4 one-offs of weld cylinder, extremely by reinforcement welding to be welded
On the outside of round spring muscle, whole flow process is simple and efficient.
Embodiment described above only describe the preferred embodiments of the invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention
The various changes and improvements that case is made should all be fallen into the protection scope that claims of the present invention determines.
Claims (7)
1. a kind of full-automatic sleeper spiral bar bonding machine, including pedestal, it is characterised in that: be equipped with blanking dress on the pedestal
It sets, thrustor, rotating device and welder, the rotating device is located at below blanking device, and the rotating device includes
Roller, three or so perforative roller slots are equidistantly offered on the roller of the roller, and the roller slot is to be welded for placing
Connect reinforcing bar；The thrustor is located on the left of rotating device, and thrustor includes pushing tow cylinder, and pushing tow cylinder pushes three sizes
The pushing tow steel bar motion all the same with length；The welder is located on the right side of rotating device, welder include solder bar and
Three weld cylinders, the solder bar and weld cylinder are respectively the positive and negative polarities of welding portion, the solder bar and roller, top
Circle where pushing away the reinforcing bar center of circle is located on same center line.
2. a kind of full-automatic sleeper spiral bar bonding machine according to claim 1, it is characterised in that: the blanking device packet
Lower hopper is included, the side of the lower hopper is connected with the blanking track tilted down, is provided at left and right sides of the blanking track
Deflector apron.
3. a kind of full-automatic sleeper spiral bar bonding machine according to claim 2, it is characterised in that: peace on the outside of the roller
Equipped with opening sleeve, the opening on the opening sleeve is opposite with the lower ending opening of blanking track in lower hopper.
4. a kind of full-automatic sleeper spiral bar bonding machine according to claim 1, it is characterised in that: described roller or so two
End is movably arranged on bracket, is respectively opened up on the corresponding position of two brackets in left and right there are three pilot hole, the roller follows tooth
Wheel is driven by stepper motor to be rotated.
5. a kind of full-automatic sleeper spiral bar bonding machine according to claim 1, it is characterised in that: the pushing tow reinforcing bar
Position is corresponding with the position of pilot hole aperture, and the length of pushing tow reinforcing bar is greater than the width of roller apparatus.
6. a kind of full-automatic sleeper spiral bar bonding machine according to claim 1, it is characterised in that: the roller slot it is straight
Diameter is identical as the diameter of reinforcing bar to be welded.
7. a kind of full-automatic sleeper spiral bar bonding machine according to claim 1, it is characterised in that: the pushing tow cylinder
Disk is installed, pushing tow reinforcement installation is on disk, the diameter of the pushing tow reinforcing bar and the diameter of reinforcing bar to be welded on cylinder rod
It is identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811539607.1A CN109454318B (en) | 2018-12-17 | 2018-12-17 | Full-automatic sleeper spiral muscle welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811539607.1A CN109454318B (en) | 2018-12-17 | 2018-12-17 | Full-automatic sleeper spiral muscle welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109454318A true CN109454318A (en) | 2019-03-12 |
| CN109454318B CN109454318B (en) | 2021-03-26 |
Family
ID=65613415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811539607.1A Active CN109454318B (en) | 2018-12-17 | 2018-12-17 | Full-automatic sleeper spiral muscle welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109454318B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682025A (en) * | 2019-11-07 | 2020-01-14 | 黄石铭科自动化设备有限公司 | High-speed welding set that rolls up of sleeper spiral muscle |
| CN111151853A (en) * | 2020-01-02 | 2020-05-15 | 乐昌市安捷铁路轨枕有限公司 | Integrated welding device for spiral ribs of coiled spring |
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
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| CN105618917A (en) * | 2015-12-31 | 2016-06-01 | 浙江立丰机械零部件有限公司 | Automatic point welding device for filter inner screen |
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| CN206679347U (en) * | 2017-03-15 | 2017-11-28 | 三全食品股份有限公司 | A kind of rice dumpling automatic filling machine |
| CN107499586A (en) * | 2017-09-13 | 2017-12-22 | 长兴天恩赐饮用水科技有限公司 | A kind of chain gear splitting device to bottle with protection effect |
| CN108016663A (en) * | 2017-12-17 | 2018-05-11 | 湖南城市学院 | A kind of betel nut dress support box device |
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| JPS5964178A (en) * | 1982-10-04 | 1984-04-12 | Kunizo Hiraoka | Manufacture of reinforcing bar basket for concrete oval tube |
| JPS63199085A (en) * | 1987-02-13 | 1988-08-17 | Hiraoka Kinzoku Kogyo Kk | Electrode device in cage type reinforcement organizing machine |
| CN2602867Y (en) * | 2003-03-08 | 2004-02-11 | 孔祥君 | Equipartition positioning spot welding device |
| CN2767040Y (en) * | 2005-02-24 | 2006-03-29 | 无锡市荡口通用机械有限公司 | Spiral hoop automatic spot welding mechanism |
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| CN103406647A (en) * | 2013-09-03 | 2013-11-27 | 周德志 | Automatic welding and forming machine of reinforcing steel bar skeleton of telegraph pole |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682025A (en) * | 2019-11-07 | 2020-01-14 | 黄石铭科自动化设备有限公司 | High-speed welding set that rolls up of sleeper spiral muscle |
| CN110682025B (en) * | 2019-11-07 | 2021-07-30 | 黄石铭科自动化设备有限公司 | High-speed welding set that rolls up of sleeper spiral muscle |
| CN111151853A (en) * | 2020-01-02 | 2020-05-15 | 乐昌市安捷铁路轨枕有限公司 | Integrated welding device for spiral ribs of coiled spring |
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
| CN115138791B (en) * | 2022-08-18 | 2023-03-10 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine and method for spiral ribs for sleeper production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109454318B (en) | 2021-03-26 |
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