CN202304272U

CN202304272U - Open-close type full-wave far-infrared baking oven

Info

Publication number: CN202304272U
Application number: CN201120396177XU
Authority: CN
Inventors: 唐骏
Original assignee: Shanghai Jiuneng Energy Technology Development Co Ltd
Current assignee: Shanghai Jiuneng Energy Technology Development Co Ltd
Priority date: 2011-10-18
Filing date: 2011-10-18
Publication date: 2012-07-04
Anticipated expiration: 2021-10-18

Abstract

The utility model relates to an open-close type full-wave far-infrared baking oven. The whole oven is arranged on grooved rails, axles are respectively fixed on the left sides and the rights sides of both a left baking oven and a right baking oven, rollers arranged in the inner grooves of the grooved rails are movably fixed at the ends on two sides of the axles through bearings, the inner sides of the rollers are fixedly connected with dual-sprockets, the two dual-sprockets at the lower ends of both the right baking oven and the left baking oven are connected through a synchronous chain respectively, the dual-sprockets on the outer sides are connected with driving sprockets at two ends of a reducer shaft of a reducing mechanism through chains, and far-infrared radiation elements are distributed on five surfaces of the inner chambers of the right and the left baking ovens at intervals. Compared with the prior art, as the far-infrared radiation elements are adopted, the baking process time is greatly shortened, the bottleneck problem caused in production of containers is effectively solved, the production efficiency is improved by more than 60 percent, and non-renewable energy is saved by more than 50 percent, thereby achieving the energy-saving and emission-reducing purpose and conforming to requirements of the twelfth five-year plan.

Description

Open-close type all-wave far infrared baking oven

The utility model open-close type all-wave far infrared baking oven, what relate to is all-wave far infrared drying stove design and manufacturing technology field, is applied to the oven dry of large-sized object.

Background technology

At present, the stove of oven dry usefulness both domestic and external is broadly divided into open type drying oven, stove formula drying oven and box drying oven three big class.The oven dry of the different objects of they each self adaptations because the open type drying oven is the structure of open type, can only be dried processing to a surface of object; If involve the bigger object that surface area surpasses the effective area of open type drying oven all-wave far-infrared heating element, can only object surface be dried through the mode that moves; If when it highly is higher than the object oven dry of open type drying oven, the attached hoisting mechanism of essential increase rises to the operating position with the open type drying oven and just can carry out; Since implement staged operation, such furnace drying method, and the efficient of oven dry is difficult to improve;, the quality of skin drying just is difficult to guarantee.For stove formula drying oven, be that the efficient of oven dry is very high, but can only dry the less object of volume, has certain limitation through guipure moving in drying tunnel.Comparatively speaking, box drying oven can make very big, accomplishes the oven dry of more large-scale object, still; Because object is under comparatively huge situation, the mobile phase of object is to difficulty, and the traveling time of object and difficulty have restricted the operating efficiency of box drying oven; Particularly adopt steam as working media, carry out the oven dry of object, its operating cost is high; The carbon emission amount can't reduce, and is unfavorable for environmental protection, and is very uneconomical.

The utility model content

The purpose of the utility model is to overcome above-mentioned defective; Improve to the heating of box drying oven and the casing of insulation usefulness; The structure of the casing deciliter of the heating of design and insulation usefulness; The all-wave far-infrared heating element heating of adopting, once lifting and mounting article are dried the open-close type all-wave far infrared baking oven that reaches high-quality, flash baking, has effects of energy saving and emission reduction.Its technology is achieved in that the structure that comprises backing plate, grooved rail, carriage, drive sprocket, reducing gear, far infrared radiation element, deceleration arbor, chain, wheel shaft, duplicate sprocket, roller, synchronous chain, tapered end, tapered end fixed head; It is characterized in that: complete machine is located on the grooved rail; Right baking oven, left baking oven and arranged on left and right sides lower end are fixed with wheel shaft respectively; The termination of wheel shaft both sides is through the active roller that fixedly is located at the grooved rail inside groove of bearing; The inboard duplicate sprocket that is fixedly connected of each roller; Two duplicate sprockets that connect right baking oven, left baking oven lower end respectively with synchronous chain, the duplicate sprocket in the outside are connected with the deceleration arbor two ends drive sprocket of reducing gear through chain respectively, are furnished with the far infrared radiation element on five faces of described right baking oven, left oven's cavity at interval; The left and right tapered end fixed head that is fixed with of the inboard of two grooved rails of described front and back; The front and back of two tapered end fixed heads are fixed with tapered end, and described right baking oven, the left baking oven outside are fixed with carriage respectively, and described two tapered end fixed heads inboard and grooved rail medial surface are fixed with sliding panel; Right baking oven, left baking oven have the case groove in the sliding panel above and below, the active pulley that can on sliding panel, roll that is fixed with on right baking oven, the left baking oven.

Obvious advantage and the effect implemented after this technology are: at first be to have overcome above-mentioned defective.Compared with prior art; Owing to adopt the far infrared radiation element, shortened the process time of oven dry greatly, efficiently solve the bottleneck problem of container production; Improved production efficiency more than 60%; Practice thrift non-renewable energy resources more than 50%, realized the purpose of energy-saving and emission-reduction, met the requirement of 12, five planning.

Description of drawings

Fig. 1 is the structural representation of the utility model embodiment,

Wherein, drift angle connector under 1-backing plate, 2-grooved rail, 3-carriage, 4-drive sprocket, 5-reducing gear, the right baking oven of 6-, 7-far infrared radiation element, 8-container, 9-left side baking oven, 10-deceleration arbor, 11-chain, 12-wheel shaft, 13-duplicate sprocket, 14-roller, the synchronous chain of 15-, 16-case groove, 17-tapered end, 18-tapered end fixed head, the 19-

The specific embodiment

Below in conjunction with accompanying drawing, be example with the TEU (Twenty-foot Equivalent Unit) oven dry, the utility model is further described:

See accompanying drawing 1, complete machine is located on the grooved rail 2, and grooved rail 2 falls within ground through backing plate 1 base.The left and right tapered end fixed head 18 that is fixed with of the inboard of two grooved rails 2 of front and back; Two tapered end fixed heads, 18 inboards and grooved rail 2 medial surfaces are fixed with sliding panel; Right baking oven 6, left baking oven 9 have case groove 16 in the sliding panel above and below; The active pulley that can on sliding panel, roll that is fixed with on right baking oven 6, the left baking oven 9, the front and back of two tapered end fixed heads 18 are fixed with tapered end 17; The lower end of right baking oven 6, left baking oven 9 and arranged on left and right sides is fixed with wheel shaft 12 respectively; The termination of wheel shaft 12 both sides is through the active roller 14 that fixedly is located at grooved rail 2 inside grooves of bearing; Each roller 14 inboard duplicate sprocket 13 that are fixedly connected; Two duplicate sprockets 13 that connect right baking oven 6, left baking oven 9 lower ends respectively with synchronous chain 15; The duplicate sprocket 13 in right baking oven 6, left baking oven 9 outsides is connected with the deceleration arbor 10 two ends drive sprockets 4 of reducing gear 5 through chain 11 respectively, and reducing gear 5 is fixed on the carriage of fixing with right baking oven 6, left baking oven 9 outsides 3; Be furnished with far infrared radiation element 7 on five faces of right baking oven 6, left baking oven 9 inner chambers at interval; The center, composition surface on right baking oven 6, left baking oven 9 tops has the semicircle orifice of same radius; Hang in the circular hole that two semicircle orifices are formed and put blast pipe, complete machine is provided with electric appliance control box.

See accompanying drawing 1; Two grooved rails 2 and fixing of 2.5 times with TEU (Twenty-foot Equivalent Unit) 8 length with two grooved rails of 1.3 times, 2 welding of container 8 width; Form rectangular frame, four jiaos of frameworks and stage casing are fixed with and are shelved on ground backing plate 1, the left and right tapered end fixed head 18 that is fixed with of the inboard of front and back two grooved rails 2; Two tapered end fixed heads, 18 inboards and grooved rail 2 medial surfaces are fixed with sliding panel; Right baking oven 6, left baking oven 9 have case groove 16 in the sliding panel above and below, the active pulley that can on sliding panel, roll that is fixed with on right baking oven 6, the left baking oven 9, and the front and back of two tapered end fixed heads 18 are fixed with tapered end 17; The lower end of left side baking oven 9 and arranged on left and right sides is fixed with wheel shaft 12 respectively; The termination of wheel shaft 12 both sides is through the active roller 14 that is located at grooved rail 2 inside grooves that is fixed with of bearing, and each roller 14 inboard duplicate sprocket 13 that are fixedly connected is respectively with two duplicate sprockets 13 of the right baking oven of synchronous chain 15 connections 6, left baking oven 9 lower ends; The duplicate sprocket 13 in right baking oven 6, left baking oven 9 outsides is connected with the deceleration arbor 10 two ends drive sprockets 4 of reducing gear 5 through chain 11 respectively, and reducing gear 5 is fixed on the carriage 3 with right baking oven 6, left baking oven 9 outsides; Carriage 3 is fixedly connected with right baking oven 6, left baking oven 9 respectively; Be furnished with far infrared radiation element 7 on five inner cavity surface of right baking oven 6, left baking oven 9 at interval; The center on the composition surface on right baking oven 6, left baking oven 9 tops has the semicircle orifice of same radius; The outstanding blast pipe of having put in the circular hole that two semicircle orifices are formed; Complete machine is provided with electric appliance control box, and the control circuit of electric appliance control box adopts intelligent pattern.

During work, set the far infrared radiation element and launch 250 μ m all-wave far infrareds, drying time is 10 minutes, starts the electric appliance control box power supply, implements the automation mechanized operation process of intelligent pattern.

At first; The automation mechanized operation process of intelligent pattern starts, and instruction starts the reducing gear 5 of right baking oven 6, left baking oven 9, deceleration arbor 10 rotations of reducing gear 5; Drive 4 rotations of two ends drive sprocket; Through drive sprocket 4, chain 11, duplicate sprocket 13, chain 15 drives rollers 14 and drives the pulley that rolls on roller 14 that right baking oven 6, left baking oven 9 be provided with, the sliding panel respectively along grooved rail 2 inside grooves and roll by opposing direction synchronously, drive wheel shaft 12 make right baking oven 6 to the right direction move, left baking oven 9 direction to the left moves; Open open-close type all-wave far infrared baking oven, reducing gear 5 quits work.Then, hang in the TEU (Twenty-foot Equivalent Unit) 8 that just need dry of driving, make down the borehole jack of drift angle connector 19 go into tapered end 17, the gravity of dependence TEU (Twenty-foot Equivalent Unit) 8 is shelved on and grooved rail 2 fixedly on the all-in-one-piece tapered end fixed head 18.The reducing gear 5 that instruction starts right baking oven 6, left baking oven 9 starts; Deceleration arbor 10 reverse rotations of reducing gear 5; Drive 4 rotations of two ends drive sprocket; Through drive sprocket 4, chain 11, duplicate sprocket 13, chain 15 drives rollers 14 and drives the pulley that rolls on roller 14 that right baking oven 6, left baking oven 9 be provided with, the sliding panel respectively along grooved rail 2 inside grooves and roll by opposing direction synchronously, drive wheel shaft 12 make right baking oven 6 to the left direction move, left baking oven 9 direction to the right moves; Right baking oven 6, left baking oven 9 are closed up; TEU (Twenty-foot Equivalent Unit) 8 is covered in the open-close type all-wave far infrared baking oven, and right baking oven 6, left baking oven 9 close up clamping blast pipe in the process, and reducing gear 5 quits work.In the process of open-close type all-wave far infrared baking oven closure, start far infrared radiation element 7 emissions 250 μ m all-wave far infrareds, in 10 fens clock times after the closure, the coating that TEU (Twenty-foot Equivalent Unit) 8 is sprayed is dried; 7 break-ofves of far infrared radiation element; Restart reducing gear 5, move right baking oven 6, left baking oven 9, open open-close type all-wave far infrared baking oven; Hang out TEU (Twenty-foot Equivalent Unit) 8, get into working procedure for the second time.

New air is got into by the space between case groove 16 and the sliding panel in the drying course, and the waste gas of generation gets into the blast pipe of clamping in the circular hole of being made up of two semicircle orifices, gets into treating apparatus after being extracted out by air exhauster and effectively handles, back up to standard discharging.

Claims

1. open-close type all-wave far infrared baking oven; The structure that comprises backing plate, grooved rail, carriage, drive sprocket, reducing gear, far infrared radiation element, deceleration arbor, chain, wheel shaft, duplicate sprocket, roller, synchronous chain, tapered end, tapered end fixed head; It is characterized in that: complete machine is located on the grooved rail; Right baking oven, left baking oven and arranged on left and right sides lower end are fixed with wheel shaft respectively; The termination of wheel shaft both sides is through the active roller that is located at the grooved rail inside groove that is fixed with of bearing; Each roller inboard is fixedly connected duplicate sprocket, connects two duplicate sprockets of right baking oven, left baking oven lower end respectively with synchronous chain, and the duplicate sprocket in the outside is connected with the deceleration arbor two ends drive sprocket of reducing gear through chain respectively.

2. open-close type all-wave far infrared baking oven according to claim 1 is characterized in that: be furnished with the far infrared radiation element on five faces of right baking oven, left oven's cavity at interval.

3. open-close type all-wave far infrared baking oven according to claim 1 is characterized in that: the left and right tapered end fixed head that is fixed with of the inboard of two grooved rails of front and back, the front and back of two tapered end fixed heads are fixed with tapered end.

4. open-close type all-wave far infrared baking oven according to claim 1 is characterized in that: right baking oven, the left baking oven outside are fixed with carriage respectively.

5. open-close type all-wave far infrared baking oven according to claim 1 is characterized in that: two tapered end fixed heads inboard and grooved rail medial surface are fixed with sliding panel, and right baking oven, left baking oven have the case groove in the sliding panel above and below.

6. open-close type all-wave far infrared baking oven according to claim 1 is characterized in that: the active pulley that can on sliding panel, roll that is fixed with on right baking oven, the left baking oven.