CN103056087A - Opening and closing type full wave far infrared drying oven - Google Patents
Opening and closing type full wave far infrared drying oven Download PDFInfo
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- CN103056087A CN103056087A CN2011103156770A CN201110315677A CN103056087A CN 103056087 A CN103056087 A CN 103056087A CN 2011103156770 A CN2011103156770 A CN 2011103156770A CN 201110315677 A CN201110315677 A CN 201110315677A CN 103056087 A CN103056087 A CN 103056087A
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Abstract
Provided is an opening and closing type full wave far infrared drying oven. The whole machine is arranged on a groove rail, axletrees are respectively fixed at the lower ends of the left side and the right side of a left drying oven and the lower ends of the left side and the right side of a right drying oven, idler wheels which are arranged in an inner groove of the groove rail are flexibly fixed with end heads at two sides of each axletree through bearings, a dual-connection chain wheel is fixedly connected with the inner side of each axletree, two dual-connection chain wheels which are arranged at the lower ends of the right drying oven and the left drying oven are respectively connected with the dual-connection chain wheel through a synchronous chain, the dual-connection chain wheel at the outer side of each axletree is respectively connected with driving chain wheels which are arranged at two ends of a reducer shaft of a reducing mechanism through chains, and far infrared radiation components are distributed on five surfaces of inner cavities of the right drying oven and the left drying oven at intervals. Compared with the prior art, due to the fact that far infrared radiation components are used, the drying technology time is greatly shortened, the bottleneck problem of container production is effectively solved, production efficiency is improved by more than 60%, non-renewable energy resources are saved by more than 50%, energy is saved, emission is reduced and requirements of the twelfth five-year plan are met.
Description
Open-close type full-wave far-infrared baking oven of the present invention, what relate to is full-wave far-infrared drying oven design and manufacturing technology field, is applied to the oven dry of large-sized object.
Background technology
At present, the stove of oven dry usefulness both domestic and external is broadly divided into open type drying oven, stove formula drying oven and box drying oven three large class.The oven dry of the different objects of they each self adaptations, because the open type drying oven is the structure of open type, can only carry out drying and processing to a surface of object, if involve the larger object that surface area surpasses the effective area of open type drying oven full-wave far-infrared heater element, can only be by mobile mode, object surface is dried, if when it highly is higher than the object oven dry of open type drying oven, the attached hoisting mechanism of essential increase rises to the operating position with the open type drying oven and just can carry out, owing to implement staged operation, such furnace drying method, the efficient of oven dry is difficult to improve,, the quality of skin drying just is difficult to guarantee.For stove formula drying oven, be that the efficient of oven dry is very high by the movement of guipure in drying tunnel, but can only dry the object of small volume to have certain limitation.Comparatively speaking, box drying oven can make very large, finishes the oven dry of relatively large object; but; because object is in comparatively huge situation, the movement of object is difficulty relatively, and the traveling time of object and difficulty have restricted the operating efficiency of box drying oven; particularly adopt steam as working media; carry out the oven dry of object, its operating cost is high, and the carbon emission amount can't reduce; be unfavorable for environmental protection, very uneconomical.
Summary of the invention
The object of the invention is to overcome defects, improved for the heating of box drying oven and the casing of insulation usefulness, the structure of the casing deciliter of the heating of design and insulation usefulness, the full-wave far-infrared heater element heating of adopting, once lifting and mounting article are dried the open-close type full-wave far-infrared baking oven that reaches high-quality, flash baking, has effects of energy saving and emission reduction.Its technology is achieved in that and comprises backing plate, grooved rail, carriage, drive sprocket, reducing gear, the far infrared radiation element, reductor shaft, chain, wheel shaft, duplicate sprocket, roller, synchronous chain, tapered end, the tapered end fixed head is in interior structure, it is characterized in that: complete machine is located on the grooved rail, right baking oven, left baking oven is left, lower end, right both sides is fixed with respectively wheel shaft, the termination of wheel shaft both sides is by the active roller that fixedly is located at the grooved rail inside groove of bearing, each roller inboard is fixedly connected with duplicate sprocket, connect right baking oven with synchronous chain respectively, two duplicate sprockets of left baking oven lower end, the duplicate sprocket in the outside is connected with the reductor shaft two ends drive sprocket of reducing gear by chain respectively, described right baking oven, the interval is furnished with the far infrared radiation element on five faces of left oven ncavity, the left side of the inboard of two grooved rails of described front and back, the right side is fixed with the tapered end fixed head, the front and back of two tapered end fixed heads are fixed with tapered end, described right baking oven, the left baking oven outside is fixed with respectively carriage, described two tapered end fixed heads inboard and grooved rail medial surface are fixed with sliding panel, right baking oven, left baking oven is on sliding panel, the below has the case groove, right baking oven, the active pulley that can roll at sliding panel that is fixed with on the left baking oven.
Obvious advantage and the effect implemented after this technology are: at first be to have overcome defects.Compared with prior art, owing to adopt the far infrared radiation element, greatly shortened the process time of oven dry, efficiently solve the bottleneck problem of container production, improved production efficiency more than 60%, save non-renewable energy resources more than 50%, realized the purpose of energy-saving and emission-reduction, met the requirement of 12, five planning.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention,
Wherein, top angle connecting unit under 1-backing plate, 2-grooved rail, 3-carriage, 4-drive sprocket, 5-reducing gear, the right baking oven of 6-, 7-far infrared radiation element, 8-container, the left baking oven of 9-, 10-reductor shaft, 11-chain, 12-wheel shaft, 13-duplicate sprocket, 14-roller, the synchronous chain of 15-, 16-case groove, 17-tapered end, 18-tapered end fixed head, the 19-
The specific embodiment
Below in conjunction with accompanying drawing, take the TEU (Twenty-foot Equivalent Unit) oven dry as example, the invention will be further described:
See accompanying drawing 1, complete machine is located on the grooved rail 2, and grooved rail 2 falls within ground by backing plate 1 base.The left and right tapered end fixed head 18 that is fixed with of the inboard of two grooved rails 2 of front and back, two tapered end fixed heads, 18 inboards and grooved rail 2 medial surfaces are fixed with sliding panel, right baking oven 6, left baking oven 9 have case groove 16 in the sliding panel above and below, the active pulley that can roll at sliding panel that is fixed with on right baking oven 6, the left baking oven 9, the front and back of two tapered end fixed heads 18 are fixed with tapered end 17; The lower end of right baking oven 6, left baking oven 9 arranged on left and right sides is fixed with respectively wheel shaft 12, the termination of wheel shaft 12 both sides is by the active roller 14 that fixedly is located at grooved rail 2 inside grooves of bearing, each roller 14 inboard is fixedly connected with duplicate sprocket 13, two duplicate sprockets 13 that connect respectively right baking oven 6, left baking oven 9 lower ends with synchronous chain 15, the duplicate sprocket 13 in right baking oven 6, left baking oven 9 outsides is connected with the reductor shaft 10 two ends drive sprockets 4 of reducing gear 5 by chain 11 respectively, and reducing gear 5 is fixed on the carriage 3 of fixing with right baking oven 6, left baking oven 9 outsides; The interval is furnished with far infrared radiation element 7 on five faces of right baking oven 6, left baking oven 9 inner chambers, the center, composition surface on right baking oven 6, left baking oven 9 tops has the semicircle orifice of same radius, hang in the circular hole that two semicircle orifices form and put blast pipe, complete machine is provided with electric appliance control box.
See accompanying drawing 1, be welded and fixed with two grooved rails 2 of 2.5 times of TEU (Twenty-foot Equivalent Unit) 8 length with two grooved rails 2 of 1.3 times of container 8 width, form rectangular frame, four jiaos of frameworks and stage casing are fixed with and are shelved on ground backing plate 1, the left side of the inboard of front and back two grooved rails 2, the right side is fixed with tapered end fixed head 18, two tapered end fixed heads, 18 inboards and grooved rail 2 medial surfaces are fixed with sliding panel, right baking oven 6, left baking oven 9 is on sliding panel, have down case groove 16, right baking oven 6, the active pulley that can roll at sliding panel that is fixed with on the left baking oven 9, the front and back of two tapered end fixed heads 18 are fixed with tapered end 17, left baking oven 9 left sides, the lower end of right both sides is fixed with respectively wheel shaft 12, the termination of wheel shaft 12 both sides is by the active roller 14 that is located at grooved rail 2 inside grooves that is fixed with of bearing, each roller 14 inboard is fixedly connected with duplicate sprocket 13, connect right baking oven 6 with synchronous chain 15 respectively, two duplicate sprockets 13 of left baking oven 9 lower ends, right baking oven 6, the duplicate sprocket 13 in left baking oven 9 outsides is connected with the reductor shaft 10 two ends drive sprockets 4 of reducing gear 5 by chain 11 respectively, and reducing gear 5 is fixed on and right baking oven 6, on the carriage 3 in left baking oven 9 outsides; Carriage 3 is fixedly connected with right baking oven 6, left baking oven 9 respectively; The interval is furnished with far infrared radiation element 7 on five inner cavity surface of right baking oven 6, left baking oven 9, the center on the composition surface on right baking oven 6, left baking oven 9 tops has the semicircle orifice of same radius, the outstanding blast pipe of having put in the circular hole that two semicircle orifices form, complete machine is provided with electric appliance control box, and the control circuit of electric appliance control box adopts intelligent pattern.
During work, set the far infrared radiation element and launch 250 μ m full-wave far-infrared lines, drying time is 10 minutes, starts the electric appliance control box power supply, implements the automation mechanized operation process of intelligent pattern.
At first, the automation mechanized operation process of intelligent pattern starts, instruction starts right baking oven 6, the reducing gear 5 of left baking oven 9, reductor shaft 10 rotations of reducing gear 5, drive 4 rotations of two ends drive sprocket, by drive sprocket 4, chain 11, duplicate sprocket 13, chain 15 drives roller 14 and drives respectively right baking oven 6 along grooved rail 2 inside grooves synchronously, the roller 14 that left baking oven 9 is provided with, the pulley that rolls on the sliding panel rolls by opposing direction, drive wheel shaft 12 make right baking oven 6 to the right direction move, left baking oven 9 to the left direction moves, open open-close type full-wave far-infrared baking oven, reducing gear 5 quits work.Then, hang in the driving TEU (Twenty-foot Equivalent Unit) 8 that just needs to dry, make the borehole jack of lower top angle connecting unit 19 enter tapered end 17, rely on the gravity of TEU (Twenty-foot Equivalent Unit) 8, be shelved on grooved rail 2 fixedly on the all-in-one-piece tapered end fixed head 18.Instruction starts right baking oven 6, the reducing gear 5 of left baking oven 9 starts, reductor shaft 10 reverse rotations of reducing gear 5, drive 4 rotations of two ends drive sprocket, by drive sprocket 4, chain 11, duplicate sprocket 13, chain 15 drives roller 14 and drives respectively right baking oven 6 along grooved rail 2 inside grooves synchronously, the roller 14 that left baking oven 9 is provided with, the pulley that rolls on the sliding panel rolls by opposing direction, drive wheel shaft 12 make right baking oven 6 to the left direction move, left baking oven 9 to the right direction moves, make right baking oven 6, left baking oven 9 closes up, TEU (Twenty-foot Equivalent Unit) 8 is covered in the open-close type full-wave far-infrared baking oven, right baking oven 6, left baking oven 9 closes up clamping blast pipe in the process, and reducing gear 5 quits work.In the process of open-close type full-wave far-infrared baking oven closure, start far infrared radiation element 7 emissions 250 μ m full-wave far-infrared lines, in 10 minutes after the closure, the coating that TEU (Twenty-foot Equivalent Unit) 8 sprays is dried, 7 break-ofves of far infrared radiation element, restart reducing gear 5, mobile right baking oven 6, left baking oven 9 are opened open-close type full-wave far-infrared baking oven, hang out TEU (Twenty-foot Equivalent Unit) 8, enter for the second time working procedure.
New air is entered by the space between case groove 16 and the sliding panel in the drying course, and the waste gas of generation enters the blast pipe of clamping in the circular hole that is comprised of two semicircle orifices, enters treating apparatus after being extracted out by air exhauster and effectively processes, rear discharging up to standard.
Claims (6)
1. open-close type full-wave far-infrared baking oven, comprise backing plate, grooved rail, carriage, drive sprocket, reducing gear, the far infrared radiation element, reductor shaft, chain, wheel shaft, duplicate sprocket, roller, synchronous chain, tapered end, the tapered end fixed head is in interior structure, it is characterized in that: complete machine is located on the grooved rail, right baking oven, left baking oven is left, lower end, right both sides is fixed with respectively wheel shaft, the termination of wheel shaft both sides is by the active roller that is located at the grooved rail inside groove that is fixed with of bearing, each roller inboard is fixedly connected with duplicate sprocket, connect right baking oven with synchronous chain respectively, two duplicate sprockets of left baking oven lower end, the duplicate sprocket in the outside are connected with the reductor shaft two ends drive sprocket of reducing gear by chain respectively.
2. open-close type full-wave far-infrared baking oven according to claim 1, it is characterized in that: the interval is furnished with the far infrared radiation element on five faces of right baking oven, left oven ncavity.
3. open-close type full-wave far-infrared baking oven according to claim 1, it is characterized in that: the left and right tapered end fixed head that is fixed with of the inboard of two grooved rails of front and back, the front and back of two tapered end fixed heads are fixed with tapered end.
4. open-close type full-wave far-infrared baking oven according to claim 1 is characterized in that: be fixed with respectively carriage outside right baking oven, the left baking oven.
5. open-close type full-wave far-infrared baking oven according to claim 1 is characterized in that: the inboard and grooved rail medial surface of two tapered end fixed heads is fixed with sliding panel, and right baking oven, left baking oven have the case groove in the sliding panel above and below.
6. open-close type full-wave far-infrared baking oven according to claim 1 is characterized in that: the active pulley that can roll at sliding panel that is fixed with on right baking oven, the left baking oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103156770A CN103056087A (en) | 2011-10-18 | 2011-10-18 | Opening and closing type full wave far infrared drying oven |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103156770A CN103056087A (en) | 2011-10-18 | 2011-10-18 | Opening and closing type full wave far infrared drying oven |
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| CN103056087A true CN103056087A (en) | 2013-04-24 |
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| CN2011103156770A Pending CN103056087A (en) | 2011-10-18 | 2011-10-18 | Opening and closing type full wave far infrared drying oven |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103629280A (en) * | 2013-11-28 | 2014-03-12 | 湖北赤壁赛飞摩擦材料有限公司 | Surface carbonization treatment device and method for brake pad liner |
| CN105921382A (en) * | 2016-04-12 | 2016-09-07 | 上海焕星新能源科技有限公司 | Container oil paint drying device |
| CN108582994A (en) * | 2018-04-02 | 2018-09-28 | 广德美好包装科技有限公司 | A kind of water-based ink printing method for continuous drying |
| CN114084663A (en) * | 2021-11-12 | 2022-02-25 | 洛阳万基金属钠有限公司 | Metal sodium rod grabbing mechanism |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001016543A1 (en) * | 1999-08-27 | 2001-03-08 | Sleever International Company | Tunnel kiln with infrared elements |
| CN201145464Y (en) * | 2007-12-18 | 2008-11-05 | 赵清洪 | Infrared bake oven for resin cotton |
| CN101712026A (en) * | 2009-11-17 | 2010-05-26 | 常州市超顺电子技术有限公司 | Baking oven for adhesive coated foil |
| CN202304272U (en) * | 2011-10-18 | 2012-07-04 | 上海久能能源科技发展有限公司 | Open-close type full-wave far-infrared baking oven |
-
2011
- 2011-10-18 CN CN2011103156770A patent/CN103056087A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001016543A1 (en) * | 1999-08-27 | 2001-03-08 | Sleever International Company | Tunnel kiln with infrared elements |
| CN201145464Y (en) * | 2007-12-18 | 2008-11-05 | 赵清洪 | Infrared bake oven for resin cotton |
| CN101712026A (en) * | 2009-11-17 | 2010-05-26 | 常州市超顺电子技术有限公司 | Baking oven for adhesive coated foil |
| CN202304272U (en) * | 2011-10-18 | 2012-07-04 | 上海久能能源科技发展有限公司 | Open-close type full-wave far-infrared baking oven |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103629280A (en) * | 2013-11-28 | 2014-03-12 | 湖北赤壁赛飞摩擦材料有限公司 | Surface carbonization treatment device and method for brake pad liner |
| CN103629280B (en) * | 2013-11-28 | 2016-01-13 | 湖北赤壁赛飞摩擦材料有限公司 | A kind of brake block liner surface carbonization treatment apparatus and method |
| CN105921382A (en) * | 2016-04-12 | 2016-09-07 | 上海焕星新能源科技有限公司 | Container oil paint drying device |
| CN105921382B (en) * | 2016-04-12 | 2018-10-12 | 上海焕星新能源科技有限公司 | Container paint drying device |
| CN108582994A (en) * | 2018-04-02 | 2018-09-28 | 广德美好包装科技有限公司 | A kind of water-based ink printing method for continuous drying |
| CN114084663A (en) * | 2021-11-12 | 2022-02-25 | 洛阳万基金属钠有限公司 | Metal sodium rod grabbing mechanism |
| CN114084663B (en) * | 2021-11-12 | 2024-04-02 | 洛阳万基金属钠有限公司 | Metal sodium rod grabbing mechanism |
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Application publication date: 20130424 |