CN202298626U - Automatic metamorphic concrete slurry injecting and vibrating equipment - Google Patents
Automatic metamorphic concrete slurry injecting and vibrating equipment Download PDFInfo
- Publication number
- CN202298626U CN202298626U CN2011204207525U CN201120420752U CN202298626U CN 202298626 U CN202298626 U CN 202298626U CN 2011204207525 U CN2011204207525 U CN 2011204207525U CN 201120420752 U CN201120420752 U CN 201120420752U CN 202298626 U CN202298626 U CN 202298626U
- Authority
- CN
- China
- Prior art keywords
- frame
- slurry
- slip casting
- excavator
- vibrating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model discloses automatic metamorphic concrete slurry injecting and vibrating equipment, belonging to the technical field of construction. The automatic metamorphic concrete slurry injecting and vibrating equipment comprises an excavator and a hydraulic system and further comprises a slurry supply station, a slurry injecting and vibrating device, a PLC (Programmed Logic Controller) control system and an operation screen. The slurry supply station is connected with a main bearing beam of the excavator through a bracket of the slurry supply station. The slurry injecting and vibrating device is connected with a rocker of a four-link mechanism of the excavator through a pin shaft. The PLC control system is located on a rotary working table of the excavator, and the operation screen is mounted in a drive cabin of the excavator. The automatic abnormal concrete slurry injecting and vibrating equipment disclosed by the utility model has both functions of slurry injection and vibration. Furthermore, the working states of the slurry injection and the vibration can be freely switched, the working device can be automatically aligned, the slurry injection amount is accurately controlled and the like. And the automatic abnormal concrete slurry injecting and vibrating equipment has the advantages of flexible movement, uniform slurry injection, large vibration force, and simple construction. The construction speed and quality are improved, and the worker labor intensity is reduced. The automatic abnormal concrete slurry injecting and vibrating equipment is applicable to abnormal concrete slurry injection and vibration construction in various working fields.
Description
Affiliated technical field
The utility model relates to a kind of engineering construction equipment, and especially grinding concrete construction equipment belongs to technical field of construction.
Background technology
At present, grinding concrete construction speed is fast, is extensively applied in the engineerings such as water conservancy and hydropower dam construction.For solving the problem that some position can't be rolled in the construction, need in its mixture, evenly add special slurries, form abnormal concrete, to increase density.Abnormal concrete construction mainly comprises slip casting and vibrates two operations, and the operation of vibrating at present adopts common hydraulic pressure vibrate car and hand electric vibrating spear, and vibrating time is uncontrollable; Grouting with plunger is then leaned on artificial fully.Not only efficient is low for this, labour intensity is big, and the accuracy of slip casting is restive, so construction quality is difficult to guarantee.The slip casting and the operation of vibrating being integrated, and realize the automatic control of activity time, process, position and grouting amount, is pressing for of engineering circle.
The utility model content
To the problems referred to above, the utility model provides a kind of slip casting of abnormal concrete rapid construction equipment that vibrates.
The utility model solves the technical scheme that its technical problem adopted: the automatic slip casting of the abnormal concrete equipment that vibrates comprises excavator and hydraulic system; Also comprise and supply slurry station, slip casting tamping equipment, PLC control system and operation screen; Supply the slurry station by supplying slurry station carriage to be connected with the main bearing beam of excavator; The slip casting tamping equipment is connected with the four-bar mechanism rocking arm of excavator through bearing pin by connector; PLC control system is positioned on the rotary table of excavator, and the operation screen is installed in the driver's cabin of excavator.
The utility model is made up of filling system, vibrating system and equipment; With an excavator is platform, and all systems all install on this platform with device; Wherein, Filling system comprises the slurries case that stores slurry; The mixer that slurry is mixed; Be transported to plunger displacement pump group, one way valve, the slurry pipe of casting head to slurry with certain pressure, insert the hydraulic system, PLC control system of the casting head that carries out slip casting in the abnormal concrete and control automatic contraposition of casting head and quantitative filling etc.; Vibrating system comprises hydraulic system that many hydraulic pressure vibrating spears and control vibrates, PLC control system etc.; Equipment comprise respectively fixedly casting head and vibrating spear frame, be used to realize slip casting and hydraulic overturn oil cylinder that the duty of vibrating is switched.The slurries case is provided with mixer, and casting head can be realized automatic contraposition, and grouting amount can be set as required, and the slip casting and the duty of vibrating can freely be switched; Equipment is driven by the excavator four-bar mechanism.
The beneficial effect of the utility model is, has slip casting simultaneously and vibrates function, and can realize freely the switching of the slip casting and the duty of vibrating, the automatic contraposition of equipment and the accurate control of grouting amount etc.; And move flexibly, slip casting is even, and the power of vibrating is big; Simple to operate; Improve speed of application and quality, reduce labor strength, adapt to the abnormal concrete slip casting of various workplaces and the construction of vibrating.
Description of drawings
Fig. 1 is the utility model general structure sketch map;
Fig. 2 is slip casting tamping equipment among Fig. 1 (slip casting state) structural representation;
Fig. 3 is slip casting tamping equipment among Fig. 1 (state a vibrates) structural representation;
Fig. 4 supplies slurry station structure sketch map among Fig. 1.
Component and numbering among the figure:
The 1-excavator, the 2-main bearing beam, 3-supplies slurry station carriage, and 4-supplies the slurry station, and 5-operates screen, the 6-connector; 7-slip casting tamping equipment, 8-hydraulic overturn oil cylinder, the 9-frame of vibrating, 10-vibrating spear, 11-casting head, 12-slip casting frame; 13-supplies slurry station frame, 14-one way valve, 15-plunger displacement pump, 16-guide peg, 17-slurries case, 18-mixer; 19-hydraulic pressure push cylinder, 20-plunger frame, 21-bolt group, 22-exhaust-valve, 23-slurry pipe, A, B-pivot pin.
The specific embodiment
Below in conjunction with embodiment the utility model is further specified.
Referring to Fig. 1-4, the automatic slip casting of the abnormal concrete equipment that vibrates comprises excavator 1 and hydraulic system; Also comprise and supply slurry station 4, slip casting tamping equipment 7, PLC control system and operation screen 5; Supply slurry station 4 by supplying slurry station carriage 3 to be connected with the main bearing beam 2 of excavator 1; Slip casting tamping equipment 7 is connected with the four-bar mechanism rocking arm of excavator 1 through bearing pin (A, B among Fig. 1) by connector 6; PLC control system is positioned on the rotary table of excavator 1, and operation screen 5 is installed in the driver's cabin of excavator 1.
Supply slurry station 4 to comprise and supply slurry station frame 13, one way valve 14, plunger displacement pump 15, guide peg 16, slurries case 17, mixer 18, hydraulic pressure push cylinder 19, plunger frame 20, bolt group 21, exhaust-valve 22, slurry pipe 23; Supply slurry station frame 13 to be welded on and supply on the carriage 3 of slurry station; One way valve 14 is installed on the inlet pipe of plunger displacement pump 15; The plunger end hinge of plunger displacement pump 15 is on plunger frame 20, and the plunger cylinder end supplies on slurry station frame 13 and the plunger frame 20 through being bolted to; Guide peg 16 is through being bolted on the plunger frame 20; Slurries case 17 is welded on and supplies on the frame 13 of slurry station; Mixer 18 is installed in slurries case 17 tops; Hydraulic pressure push cylinder 19 cylinder body end are fixed on and supply on slurry station frame 13 and the plunger frame 20, and tailpiece of the piston rod is hinged on the plunger frame 20; Exhaust-valve 22 is installed in the end of slurry pipe 23.
Slip casting tamping equipment 7 comprises hydraulic overturn oil cylinder 8, the frame of vibrating 9, vibrating spear 10, casting head 11, slip casting frame 12; Casting head 11 is installed in respectively on the slip casting frame 12 and the frame 9 of vibrating with vibrating spear 10, and slip casting frame 12 is hinged on the frame 9 of vibrating, and hydraulic overturn oil cylinder 8 two ends are hinged on respectively on the slip casting frame 12 and the frame 9 of vibrating.
The original hydraulic system of excavator needs through transformation, and lays down the scraper bowl of excavator, slip casting tamping equipment 7 is connected with its four-bar mechanism rocking arm again.
Filling system will supply the slurries that certain pressure is arranged of slurry station output to be transported to different casting heads respectively through slurry pipe 23.Hydraulic system is that vibrating spear 10, mixer 18, hydraulic pressure push cylinder 19 and hydraulic overturn oil cylinder 8 provide power.
The automatic contraposition of casting head is accomplished by boom cylinder, forearm oil cylinder, bucket cylinder co-ordination that three angular displacement sensors and the PLC control system that are installed on respectively on excavator swing arm, forearm and the frame of vibrating control on the former excavator bucket arm; Quantitative filling is then realized through the stroke of PLC control system control hydraulic pressure push cylinder and plunger displacement pump.
PLC control system is used to control the start and stop and the coordination of hydraulic pressure push cylinder 19 and hydraulic overturn oil cylinder 8, vibrating spear 10, mixer 18 and excavator swing arm oil cylinder, forearm oil cylinder and bucket cylinder.
Vibrating spear 10 is installed on the frame 9 of vibrating; Vibrating spear 10 provides power by hydraulic system, and is controlled by PLC control system.
The operating procedure and the course of work are following:
1) mixer is opened: earlier through the touch screen operation interface, start mixer 18, the mixer indicator lamp turns green and brightens, and shows that mixer 18 is in proper working order, otherwise undesired for quitting work or working.
2) reference position is demarcated: before the slip casting, operating personnel make casting head 11 be positioned at specific several reference positions through manual operation excavator 1, and PLC control system is through sensor acquisition and preserve these positional informations.
3) the automatic contraposition of casting head: when equipment is in the slip casting state, start the slip casting button after, PLC control system will constantly more predefined reference position and angular displacement sensor current location information; Through the controlled hydraulic system electromagnetic valve; Excavator swing arm oil cylinder, forearm oil cylinder and bucket cylinder are the coordinations of excavator arm, make casting head just insert desired location, and also the phase strain is green brightens for the contraposition indicator lamp; Show that corresponding contraposition is in proper working order, otherwise be that contraposition is undesired.
4) grouting amount is controlled automatically: after contraposition finishes automatically; PLC control system is again according to the grouting amount of setting; Through calculating ram travel and oil cylinder effect number of times; In conjunction with the displacement information that is installed in the sensor acquisition on the plunger frame 20, realize the automatic ration accurate grouting by PLC control system and HYDRAULIC CONTROL SYSTEM hydraulic cylinder 19 actuation plunger pump groups 15.At this moment, the slip casting indicator lamp turns green and brightens, and shows the slip casting end-of-job, otherwise for do not have slip casting or work undesired.
5) add automatically prompting of slurry: PLC control system has the grouting amount accumulation function, when add up grouting amount and slurries bucket volume near the time, system can provide warning reminding must add slurry, otherwise need not to add slurry.After adding slurry, need manual with the accumulator zero clearing.
6) duty conversion: after slip casting finished, PLC control system sent signal, drove the excavator arm action through hydraulic system earlier, extracted casting head 11; Through solenoid control overturning oil cylinder 8, make inwardly 90 ° of angles of upset of slip casting equipment again, thereby make the slip casting equipment 7 that vibrates convert the state of vibrating (Fig. 3) into by slip casting state (Fig. 2).
7) control of vibrating: manually the operation excavator moves to vibrating spear 10 on the work plane earlier; The back starts vibrating spear 10 and inserts work plane through the touch screen operation interface; Manual operation excavator control vibrating spear 10 work again.At this moment, PLC control system will close vibrating spear automatically according to predefined vibrating time.
8) duty conversion: vibrate finish after, PLC control system sends signal, drives the excavator arm action through hydraulic system earlier, extracts vibrating spear 10; Through solenoid control overturning oil cylinder 8, make slip casting equipment 90 ° of angles of upset downwards again, thereby make the slip casting equipment 7 that vibrates convert slip casting state (Fig. 2) into by the state of vibrating (Fig. 3).
9) work plane shifts: after operation is vibrated in the slip casting of accomplishing a work plane, and operation excavator running gear, equipment is transferred to the position of next work plane.
10) repeat above-mentioned steps 3), 4), 5), 6), 7), 8) with 9), until the slip casting and the construction of vibrating of completion RCC Dam abnormal concrete all working face.
Claims (3)
1. the automatic slip casting of abnormal concrete equipment that vibrates comprises excavator (1) and hydraulic system; It is characterized in that, also comprise supplying slurry station (4), slip casting tamping equipment (7), PLC control system and operation screen (5); Supply slurry station (4) by supplying slurry station carriage (3) to be connected with the main bearing beam (2) of excavator (1); Slip casting tamping equipment (7) is connected with the four-bar mechanism rocking arm of excavator (1) through bearing pin by connector (6); PLC control system is positioned on the rotary table of excavator (1), and operation screen (5) is installed in the driver's cabin of excavator (1).
2. the automatic slip casting of the abnormal concrete according to claim 1 equipment that vibrates; It is characterized in that described confession slurry station (4) comprises confession slurry station frame (13), one way valve (14), plunger displacement pump (15), guide peg (16), slurries case (17), mixer (18), hydraulic pressure push cylinder (19), plunger frame (20), bolt group (21), exhaust-valve (22), slurry pipe (23); Supply slurry station frame (13) to be welded on and supply on the slurry station carriage (3); One way valve (14) is installed on the inlet pipe of plunger displacement pump (15); The plunger end of plunger displacement pump (15) is hinged on the plunger frame (20), and the plunger cylinder end supplies on slurry station frame (13) and the plunger frame (20) through being bolted to; Guide peg (16) is through being bolted on the plunger frame (20); Slurries case (17) is welded on and supplies on the slurry station frame (13); Mixer (18) is installed in slurries case (17) top; Hydraulic pressure push cylinder (19) cylinder body end is fixed on and supplies on slurry station frame (13) and the plunger frame (20), and tailpiece of the piston rod is hinged on the plunger frame (20); Exhaust-valve (22) is installed in the end of slurry pipe (23).
3. the automatic slip casting of the abnormal concrete according to claim 1 equipment that vibrates is characterized in that described slip casting tamping equipment (7) comprises hydraulic overturn oil cylinder (8), the frame of vibrating (9), vibrating spear (10), casting head (11), slip casting frame (12); Casting head (11) and vibrating spear (10) are installed in respectively on slip casting frame (12) and the frame of vibrating (9), and slip casting frame (12) is hinged on the frame of vibrating (9), and hydraulic overturn oil cylinder (8) two ends are hinged on respectively on slip casting frame (12) and the frame of vibrating (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204207525U CN202298626U (en) | 2011-10-28 | 2011-10-28 | Automatic metamorphic concrete slurry injecting and vibrating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204207525U CN202298626U (en) | 2011-10-28 | 2011-10-28 | Automatic metamorphic concrete slurry injecting and vibrating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202298626U true CN202298626U (en) | 2012-07-04 |
Family
ID=46367555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204207525U Expired - Lifetime CN202298626U (en) | 2011-10-28 | 2011-10-28 | Automatic metamorphic concrete slurry injecting and vibrating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202298626U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505694A (en) * | 2011-10-28 | 2012-06-20 | 中国水利水电第七工程局有限公司 | Automatic distorted concrete grouting and vibrating equipment |
| CN108979688A (en) * | 2018-07-06 | 2018-12-11 | 中国铁建重工集团有限公司 | A kind of full-automatic rock bolting jumbo |
| CN109457973A (en) * | 2018-10-18 | 2019-03-12 | 河海大学 | A kind of research work of air entrained type concrete exhaust apparatus |
| CN111676987A (en) * | 2020-06-02 | 2020-09-18 | 北京建材地质工程有限公司 | Construction method for backfilling construction of construction fertilizer tank by vibrating, slurry-flushing and ramming method |
-
2011
- 2011-10-28 CN CN2011204207525U patent/CN202298626U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505694A (en) * | 2011-10-28 | 2012-06-20 | 中国水利水电第七工程局有限公司 | Automatic distorted concrete grouting and vibrating equipment |
| CN102505694B (en) * | 2011-10-28 | 2013-12-18 | 中国水利水电第七工程局有限公司 | Automatic distorted concrete grouting and vibrating equipment |
| CN108979688A (en) * | 2018-07-06 | 2018-12-11 | 中国铁建重工集团有限公司 | A kind of full-automatic rock bolting jumbo |
| CN109457973A (en) * | 2018-10-18 | 2019-03-12 | 河海大学 | A kind of research work of air entrained type concrete exhaust apparatus |
| CN111676987A (en) * | 2020-06-02 | 2020-09-18 | 北京建材地质工程有限公司 | Construction method for backfilling construction of construction fertilizer tank by vibrating, slurry-flushing and ramming method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102505694B (en) | Automatic distorted concrete grouting and vibrating equipment | |
| CN202298626U (en) | Automatic metamorphic concrete slurry injecting and vibrating equipment | |
| CN212050474U (en) | Quantitative filling mechanism for cosmetic filling machine | |
| CN201889429U (en) | Multistation casting machine | |
| CN207879579U (en) | Concrete mixer concrete flow quantity monitoring system based on pumping number | |
| CN201495047U (en) | Lifting device for ecological dredging suction head | |
| CN203830722U (en) | Data communication system for automatic casting machine and metal mold gravity casting machine | |
| CN202191991U (en) | Automatic glue pouring machine | |
| CN207030843U (en) | A kind of shearing type lifter that can measure lift height in real time | |
| CN211990920U (en) | Female die control mechanism adopting pneumatic control form | |
| CN202169356U (en) | Moulding machine | |
| CN201889969U (en) | Feed control circuit of metal marking machine | |
| CN201172234Y (en) | Hole-sticking machine for tyre | |
| CN209579989U (en) | A kind of precast concrete stripper apparatus | |
| CN201940601U (en) | Mechanical device for replacing ladle sliding plate and water gap | |
| CN103362679A (en) | Engine rotating speed control device of rotary drilling rig | |
| CN209773356U (en) | Multi-cylinder forging and pressing equipment | |
| CN202578916U (en) | Engine rotating speed control device for rotary drilling rig | |
| CN110144987B (en) | Crushing control system of excavator | |
| CN204580115U (en) | A kind of automatic glue injection apparatus of automation shoe production line | |
| CN203556793U (en) | Multi-functional wax injection nozzle regulating device | |
| CN107023172A (en) | A kind of sand-lime joint filling device | |
| CN202572220U (en) | Container side plate positioning mechanism | |
| CN202343941U (en) | Powder filling incremental control system for powder compacting equipment | |
| CN2822932Y (en) | Device for cutting tongue-and-groove of full automatic gypsum block forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120704 Effective date of abandoning: 20131218 |
|
| RGAV | Abandon patent right to avoid regrant |