CN202290270U - Transmission device of double-spiral classifier - Google Patents
Transmission device of double-spiral classifier Download PDFInfo
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- CN202290270U CN202290270U CN2011204228678U CN201120422867U CN202290270U CN 202290270 U CN202290270 U CN 202290270U CN 2011204228678 U CN2011204228678 U CN 2011204228678U CN 201120422867 U CN201120422867 U CN 201120422867U CN 202290270 U CN202290270 U CN 202290270U
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 53
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 230000008878 coupling Effects 0.000 claims abstract description 12
- 238000010168 coupling process Methods 0.000 claims abstract description 12
- 238000005859 coupling reaction Methods 0.000 claims abstract description 12
- 230000008859 change Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 6
- 230000009467 reduction Effects 0.000 abstract description 2
- 244000309464 bull Species 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000010668 complexation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000005096 rolling process Methods 0.000 description 1
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Abstract
本实用新型涉及一种双螺旋分级机传动装置。所述双螺旋分级机传动装置包括电机,和电机相连的减速机,和减速机相连的联轴器,和联轴器相连的齿轮箱,齿轮箱通过刚性接手和螺旋轴相连,螺旋轴固定在轴承上,齿轮箱通过固定支座固定在传动支座上。本实用新型双螺旋分级机传动装置安装和检修更加方便,设备作业率相对传统的高;相对传统结构,此种结构更加紧凑,传动支座的减小使得分级机的整体占地更小。
The utility model relates to a transmission device of a double spiral classifier. The transmission device of the double-helix classifier includes a motor, a reducer connected to the motor, a coupling connected to the reducer, and a gearbox connected to the coupling. The gearbox is connected to the screw shaft through a rigid joint, and the screw shaft is fixed on the On the bearing, the gearbox is fixed on the transmission support through a fixed support. The installation and maintenance of the transmission device of the double-helix classifier of the utility model are more convenient, and the operation rate of the equipment is higher than that of the traditional one. Compared with the traditional structure, this structure is more compact, and the reduction of the transmission support makes the overall floor space of the classifier smaller.
Description
技术领域 technical field
本实用新型涉及一种级机传动装置,尤其涉及一种双螺旋分级机传动装置,属于选矿机械技术领域。 The utility model relates to a transmission device for a classifier, in particular to a transmission device for a double-helix classifier, which belongs to the technical field of mineral processing machinery.
背景技术 Background technique
传统的直径为3米的双螺旋传分级机传动装置由电机、减速机、齿轮副组成。电机、减速机分别固定在与地面相对倾斜一定角度的底座上,齿轮副由一对大、小伞齿轮组成,传动时能量损失大,结构复杂、安装检修不方便;且传动齿轮裸露,造成齿轮润滑差、作业环境恶劣。 The traditional double-screw transmission classifier transmission device with a diameter of 3 meters is composed of a motor, a reducer, and a gear pair. The motor and the reducer are respectively fixed on a base inclined at a certain angle relative to the ground. The gear pair is composed of a pair of large and small bevel gears. The energy loss is large during transmission, the structure is complex, and installation and maintenance are inconvenient; and the transmission gears are exposed, resulting in Poor lubrication and harsh working environment.
发明内容 Contents of the invention
本实用新型针对现有双螺旋传分级机传动装置存在的上述不足,提供一种双螺旋分级机传动装置。 The utility model provides a double-screw classifier transmission device aiming at the above-mentioned shortcomings of the existing double-screw classifier transmission device.
本实用新型解决上述技术问题的技术方案如下:一种双螺旋分级机传动装置包括电机,和所述电机相连的减速机,和所述减速机相连的联轴器,和所述联轴器相连的齿轮箱,所述齿轮箱通过刚性接手和螺旋轴相连,所述螺旋轴固定在轴承上,所述齿轮箱通过固定支座固定在传动支座上。 The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a double-helix classifier transmission device includes a motor, a reducer connected to the motor, a coupling connected to the reducer, and a coupling connected to the coupling The gear box is connected with the screw shaft through a rigid joint, the screw shaft is fixed on the bearing, and the gear box is fixed on the transmission support through a fixed support.
在上述技术方案的基础上,本实用新型还可以做如下改进。 On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述减速机为三环减速机,其型号为SHCD350-80.1-110a,传动比为80.1。 Further, the reducer is a three-ring reducer, its model is SHCD350-80.1-110a, and its transmission ratio is 80.1.
进一步,所述电机的型号为Y180L-4B5,功率为22Kw。 Further, the model of the motor is Y180L-4B5, and the power is 22Kw.
进一步,所述电机和减速机的高速轴相连。 Further, the motor is connected to the high-speed shaft of the reducer.
进一步,所述减速机的低速轴通过联轴器和齿轮箱的高速轴相连。 Further, the low-speed shaft of the reducer is connected with the high-speed shaft of the gearbox through a coupling.
进一步,所述齿轮箱的低速轴通过刚性接手和螺旋轴相连。 Further, the low-speed shaft of the gearbox is connected to the screw shaft through a rigid joint.
进一步,所述齿轮箱为由齿轮轴和齿轮组成的两级变速结构,其总传动比为6,所述两级变速结构包括一级变速结构和二级变速结构。 Furthermore, the gearbox is a two-stage transmission structure composed of a gear shaft and gears, and its total transmission ratio is 6. The two-stage transmission structure includes a one-stage transmission structure and a two-stage transmission structure.
进一步,所述一级变速结构的速比为2,其由大齿轮和小齿轮组成,所述大齿轮齿数为36,模数为14,所述小齿轮齿数为18,模数为14;二级变速结构的速比为3,由大齿轮和小齿轮组成,所述大齿轮齿数为54,模数为16,所述小齿轮齿数为18,模数为16。 Further, the speed ratio of the one-stage transmission structure is 2, which is composed of a bull gear and a pinion, the bull gear has 36 teeth and a module of 14, and the pinion has 18 teeth and a module of 14; two The speed ratio of the stage shifting structure is 3, and it is composed of a bull gear and a pinion. The bull gear has 54 teeth and a module of 16, and the pinion has 18 teeth and a module of 16.
本实用新型的有益效果是:本实用新型双螺旋分级机传动装置安装和检修更加方便,设备作业率相对传统的高;相对传统结构,此种结构更加紧凑,传动支座的减小使得分级机的整体占地更小。 The beneficial effects of the utility model are: the installation and maintenance of the transmission device of the double-helix classifier of the utility model are more convenient, and the operation rate of the equipment is higher than that of the traditional one; The overall footprint is smaller.
附图说明 Description of drawings
图1为本实用新型双螺旋分级机传动装置的结构示意图。 Fig. 1 is a structural schematic diagram of the transmission device of the double-screw classifier of the present invention.
具体实施方式 Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。 The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
如图1所示,双螺旋分级机传动装置包括电机1,和所述电机1相连的减速机2,和所述减速机2相连的联轴器3,和所述联轴器3相连的齿轮箱4,所述齿轮箱4通过刚性接手5和螺旋轴相连,所述螺旋轴固定在轴承上,所述齿轮箱通过固定支座6固定在传动支座7上。所述减速机2为三环减速机,其型号为SHCD350-80.1-110a,传动比为80.1。所述电机1的型号为Y180L-4B5,功率为22Kw。所述电机1和减速机2的高速轴相连。所述减速机2的低速轴通过联轴器3和齿轮箱4的高速轴相连。所述齿轮箱4的低速轴通过刚性接手5和螺旋轴相连。
As shown in Figure 1, the transmission device of the double spiral classifier includes a motor 1, a reducer 2 connected to the motor 1, a coupling 3 connected to the reducer 2, and a gear connected to the coupling 3 Box 4, the gear box 4 is connected with the screw shaft through the rigid handle 5, the screw shaft is fixed on the bearing, and the gear box is fixed on the transmission support 7 through the
所述齿轮箱4为由齿轮轴和齿轮组成的两级变速结构,其总传动比为6。所述一级变速结构的速比为2,其由大齿轮和小齿轮组成,所述大齿轮齿数为36,模数为14,所述小齿轮齿数为18,模数为14;二级变速结构的速比为3,由大齿轮和小齿轮组成,所述大齿轮齿数为54,模数为16,所述小齿轮齿数为18,模数为16。 The gear box 4 is a two-stage transmission structure consisting of gear shafts and gears, and its total transmission ratio is 6. The speed ratio of the one-stage transmission structure is 2, and it is composed of a bull gear and a pinion. The bull gear has 36 teeth and a modulus of 14, and the pinion has 18 teeth and a modulus of 14; the two-stage gear shift The structure has a speed ratio of 3 and is composed of a bull gear and a pinion. The bull gear has 54 teeth and a module of 16. The pinion has 18 teeth and a module of 16.
本实用新型双螺旋分级机传动装置具有以下有益效果: The transmission device of the utility model double-helix classifier has the following beneficial effects:
1、改变了传动方式:由原来的开式齿轮传动改为闭式齿轮传动,形成了结构紧凑、传动平稳、润滑性能良好的传动装置,提高了操作的安全性,改变了恶劣的作业环境。 1. Changed the transmission mode: from the original open gear transmission to closed gear transmission, a transmission device with compact structure, stable transmission and good lubrication performance has been formed, which improves the safety of operation and changes the harsh working environment.
2、主轴由原来的滑动轴承改为滚动轴承,提高了设备精度,减少了传动阻力。 2. The main shaft is changed from the original sliding bearing to the rolling bearing, which improves the precision of the equipment and reduces the transmission resistance.
3、主轴与大伞齿轮联结由原整体结构,改为传动装置输出端与主轴用法兰连接,解决了由于体积大,给制作、安装、检修造成不便的困难。 3. The connection between the main shaft and the large bevel gear is changed from the original overall structure to the flange connection between the output end of the transmission device and the main shaft, which solves the inconvenience caused by the large volume to manufacture, installation and maintenance.
4、传动支座的长度缩短了670mm,占地面积减少了4.32m2。 4. The length of the transmission support is shortened by 670mm, and the occupied area is reduced by 4.32m 2 .
5、采用单轴驱动,取代传统的一个动力源拖动两个轴驱动齿轮副装置,可根据生产工艺的变化,调整开、停单机,给单机检修、故障处理创造了便捷的条件。 5. The single-axis drive is used instead of the traditional one power source to drive two shafts to drive the gear pair device. It can be adjusted to start and stop the single machine according to the change of the production process, creating convenient conditions for single machine maintenance and troubleshooting.
本实用新型双螺旋分级机传动装置用大传动比的三环减速机和新型的传动机构代替传统的齿轮副,电机、减速机和新型传动机构用悬挂的方式固定在轴承座上,结构紧凑、安装检修、方便和制作成本低;用刚性接手代替大伞齿轮,较传统的电机、减速机和齿轮副相比,此种结构优点为结构更紧凑、安装检修更方便、制作成本低和整体分级机占地小等,设备作业率相对传统的高;传动支座的减小使得分级机的整体占地更小;首钢矿山机械制造厂生产的∮3m双螺旋分级机采用了该传动装置,在承德地区多家铁矿运行一年多时间未出现情况,用户反映良好。 The transmission device of the double-helix classifier of the utility model uses a three-ring reducer with a large transmission ratio and a new transmission mechanism to replace the traditional gear pair. The motor, the reducer and the new transmission mechanism are fixed on the bearing seat by means of suspension, and the structure is compact. Installation and maintenance, convenient and low production cost; use rigid handle instead of large bevel gear, compared with traditional motor, reducer and gear pair, this structure has the advantages of more compact structure, more convenient installation and maintenance, low production cost and overall classification The machine occupies a small area, and the equipment operation rate is relatively high compared with the traditional one; the reduction of the transmission support makes the overall floor space of the classifier smaller; the ∮3m double-screw classifier produced by Shougang Mining Machinery Manufacturing Factory adopts this transmission device, Many iron mines in the Chengde area have been in operation for more than a year without any problems, and users have responded well.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357493A (en) * | 2013-07-24 | 2013-10-23 | 烟台市金豪矿山机械有限公司 | Grader lower end main shaft supporting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357493A (en) * | 2013-07-24 | 2013-10-23 | 烟台市金豪矿山机械有限公司 | Grader lower end main shaft supporting device |
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Address after: 100041 Shijingshan Road, Beijing, No. 68, No. Patentee after: Shougang Group Co. Ltd. Address before: 100041 Shijingshan Road, Beijing, No. 68, No. Patentee before: Capital Iron & Steel General Company |
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Granted publication date: 20120704 Termination date: 20201031 |