CN202272855U - Wind generator oil integrated filtering exchange device - Google Patents
Wind generator oil integrated filtering exchange device Download PDFInfo
- Publication number
- CN202272855U CN202272855U CN2011202726679U CN201120272667U CN202272855U CN 202272855 U CN202272855 U CN 202272855U CN 2011202726679 U CN2011202726679 U CN 2011202726679U CN 201120272667 U CN201120272667 U CN 201120272667U CN 202272855 U CN202272855 U CN 202272855U
- Authority
- CN
- China
- Prior art keywords
- oil
- tank
- oil tank
- transition pipeline
- housed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model provides a wind generator oil integrated filtering exchange device which comprises a waste oil transferring oil tank, a cleaning oil transferring oil tank, a working oil transferring oil tank, a new oil transferring oil tank; corresponding oil drums and oil pipelines are communicated with the bottoms of the oil tanks; each oil tank has a gas sealing structure, and the upper part is communicated with an air compressor and a vacuum pump through an integrated reversing valve island; a condenser is mounted between the integrated reversing valve island and the vacuum pump; the bottom of the working oil transferring oil tank is communicated with the upper part of the new oil transferring oil tank through a heater component; the oil pipeline at the bottom of each oil tank is equipped with a filter, and is connected with an oil-discharging bottom valve at a bottom of a blower fan gear case through a multipath swivel joint. The utility model solves the problems of wind generator high-altitude oil change and daily maintenance, and greatly improves the work efficiency. The device completes long-distance oil back-pumping by vacuum negative pressure, transports oil with different quality and types in cluster pipes through different paths by using air pressure, and avoids cross contamination caused by single-pipe oil transportation.
Description
Technical field
The utility model belongs to a kind of filtration unit, the integrated filtration switch of particularly a kind of aerogenerator oil product.
Background technology
Because the high speed change speed gear box of aerogenerator is apart from the about 50-70 rice in ground, and the gear oil that uses is the HV oil product, and transport process is comparatively difficult.Existing aerogenerator oil product filtration is adopted independent filter that gear grease is put to filter and is accomplished filtration; Through HPP clean oil product is delivered in the wheel casing again; Like this owing to there is not cleaning step, cause in the wheel casing with pipeline in excessive fuel consumption fresh oil is polluted, and the oil transportation of single tube road causes crossed contamination easily; Greatly reduce filtering effect, and such filtering system efficient is lower.
Summary of the invention
The utility model purpose provides the integrated filtration switch of a kind of aerogenerator oil product, to satisfy the aerogenerator oil product high efficiency filter to working aloft.
Specifically; The integrated filtration switch of aerogenerator oil product; It comprises waste oil transfer oil tank, wash oil transfer oil tank, working oil transfer oil tank, fresh oil transfer oil tank; And said each tank bottom is communicated with corresponding oil drum and transition pipeline; Said each oil tank is and airtightly closes structure and top is communicated with air compressor machine and vacuum pump through the integrated change valve island respectively, between integrated change valve island and the vacuum pump condensing surface is housed, and is communicated with through heater assembly between working oil transfer tank bottom and the fresh oil transfer oil tank top; Strainer is housed all on the transition pipeline of said each tank bottom and the bottom valve of draining the oil through multi-pass swivel and blower fan wheel casing bottom is connected.
The utility model patent designed a kind of brand-new be the multifunctional all machinery of basic brand-new design with change oil flow process and work on the spot situation of aerogenerator high-speed gear box.It has solved, and change oil in the aerogenerator high-altitude and a daily maintenance difficult problem; Significantly improved working efficiency, owing to be the square chest structure, the lifting conveniently moving is quick; Work can be used motor vehicle or electric vehicle carried and transported on land, at sea works and can use general ship carried and transported.This device utilizes negative pressure of vacuum to accomplish the oil product pumpback of long distance, presses with air the oil product of different qualities and kind is carried the crossed contamination of having avoided the oil transportation of single tube road to cause along separate routes in bundle pipes.
Description of drawings
Fig. 1 is the utility model structural principle synoptic diagram.
Fig. 2 is the left side view of the utility model.
Fig. 3 is the right side view of the utility model.
Fig. 4 is the vertical view of the utility model.
Fig. 5 the utility model is arranged transition pipeline structural representation (three cores) with the boundling mode.
Fig. 6 the utility model is arranged transition pipeline structural representation (four-core) with the boundling mode.
Fig. 7 the utility model is arranged transition pipeline structural representation (five cores) with the boundling mode.
Embodiment
This multifunctional all square chest system is made up of waste oil recovery system, wash oil output and recovery system, working oil output and recovery system, fresh oil output system, pipe cable unwinding and rewinding disc system, secondary filter system, vacuum dewatering system (being made up of vacuum pump, condensing surface and heating component and tank body), oil stream switching-over executive system, flow metering observing and controlling and control and PLC system.Comprise that carrying square chest, high pressure storage tank group, multicore boundling transition pipeline, device have parts such as the oil pipe folding and unfolding reel of multi-pass swivel, the integrated change valve island that device has a plurality of SVs, electrostatic lubricating oil accurate filter, vacuum pump, air compressor machine, cutout signal transmitter, PLC ECU, magnetic flow meter.Be characterized in using air pressure and negative pressure of vacuum to accomplish reciprocal transportation and the filtration of oil product between ground high pressure storage tank and high-altitude change speed gear box.The utility model patent structure is simple, and integrated level is high, and working reliability is good, and component are few, and assembling is safeguarded very simple.Further specify the structure and the mode of operation of the utility model patent below in conjunction with accompanying drawing 1-4.
Utilization air pressure and negative pressure of vacuum are accomplished the reciprocal transportation and the filtration of oil product.Utilization multicore boundling cable rolling and device have the oil pipe folding and unfolding reel of multi-pass swivel, integrated change valve island that device has a plurality of SVs to accomplish the conveying of the no crossed contamination between different qualities, the different types of oil product.A plurality of high pressure storage tank are used to store and can the various qualities of high-pressure delivery and the oil product of kind.
The integrated filtration switch of aerogenerator oil product; It comprises waste oil transfer oil tank 8, wash oil transfer oil tank 7, working oil transfer oil tank 6, fresh oil transfer oil tank 5; And said each tank bottom is communicated with corresponding oil drum 16 and transition pipeline; Said each oil tank is airtight structure and the top closed and is communicated with air compressor machine 1 and vacuum pump 18 through integrated change valve island 17 respectively; Between integrated change valve island 17 and the vacuum pump 18 condensing surface 19 is housed, is communicated with through heater assembly 20 between working oil transfer oil tank 6 bottoms and fresh oil transfer oil tank 5 tops; Strainer 13 all is housed on the transition pipeline of said each tank bottom and is connected with the bottom valve 9 of draining the oil of blower fan wheel casing 10 bottoms through multi-pass swivel.The transition pipeline of tank bottom arranges with the boundling mode, promptly a plurality of transition pipeline 2-1 boundlings in the overcoating 2-3 of a sealing, and simultaneously in overcoating 2-3 with coaxial lifting rope 2-4 and the tension 2-2 that restricts that is fixed with of a plurality of transition pipeline 2-1; The transition pipeline that the boundling mode is arranged is wound on the warping head 11.A plurality of SVs are housed on the integrated change valve island 17.All be equipped with on the transition pipeline of said each tank bottom and detect the cutout safety device 15 that whether has liquid to pass through in the transition pipeline; On the transition pipeline of cleaning transfer oil tank 7, working oil transfer oil tank 6 and fresh oil transfer oil tank 5 bottoms WT-MSR 14 is housed, on the transition pipeline of cleaning transfer oil tank 7 and working oil transfer oil tank 6 bottoms vacuum breaker 12 is housed; SV 2 is housed between oil drum 16 and transition pipeline simultaneously; Said WT-MSR 14, vacuum breaker 12, SV 2 is connected with the PLC system and by PLC system control work.Said vacuum pump 18, air compressor machine 1, forced air cooler 19, electric heating assembly 20, SV 2 these electrical equipment observing and controlling or power element is connected with the PLC system and by PLC system control work.
It is example that the utility model patent reaches in time-based maintenance with the flow process of changing oil in the utilization of scene, sketches its principle of work.
The flow process of changing oil is divided into four programs, and waste oil reclaims, wash oil is carried, working fluid is carried, fresh oil is carried.
1, starts the uncoiling button; Warping head begins rotation boundling oil pipe loose winding is seen off; When treating that length is suitable for being connected to from the hoisting sling that hangs down in the blower fan top, suspend uncoiling, carefully with cable rolling with lift rigging fixedly secure be connected after; The volume that cooperatively interacts is up and down alternately put, and works winching to the blower fan wheel casing position of changing oil until cable rolling.This flow process is by the electric lifting tool on blower fan lifting, but warping head can electronic also servo-actuated;
2, waste oil reclaims the waste oil recovery system and adopts vacuum pump length apart from way of recycling, after fuel outlet connects bottom the rapid-acting coupling of waiting to manage cable-end portion and the wheel casing, opens the bottom valve of draining the oil; Press waste oil and reclaim button, vacuum pump is started working, and the sump oil in the wheel casing is evacuated to the waste oil bucket; Treat that sump oil pumps from whole pipeline after, cutout signal transmitter sender, vacuum pump is out of service; And sound and light alarm, the prompting staff can carry out further work.
3, fuel tank fuel outlet in wash oil top is more to wash oil replace tubes road; Press wash oil output button; Standing wash oil in being stored in advance jar is extruded from the high-pressure oil pot bottom by the air pressure of air compressor machine output after be delivered to the gear tank of blower fan after the secondary filter of electrostatic lubricating oil accurate filter, and quantitative filling system will stop filling work behind output NL+ (set volume adds arbitrarily) pipeline volume.After work to be cleaned is accomplished, start vacuum pumpback system, switch vacuum-lines through the integrated change valve island, wash oil pumpback to wash oil oil tank.Oil to be cleaned pumps back cutout signal transmitter sender from whole pipeline, vacuum pump is out of service, and sound and light alarm, and the prompting staff can carry out further work.
4, fuel tank fuel outlet in working oil top is more to working oil replace tubes road; Press working oil output button; Standing working oil in being stored in advance jar is extruded from the high-pressure oil pot bottom by the air pressure of air compressor machine output after take out the gear tank that is delivered to blower fan after the secondary filter of electrostatic lubricating oil accurate filter, and quantitative filling system will stop filling work behind output NL+ pipeline volume.After treating that trial run work is accomplished, start vacuum pumpback system, switch vacuum-lines, working oil is back to the working oil storage tank through the integrated change valve island.Treat that working oil pumps back cutout signal transmitter sender from whole pipeline, vacuum pump is out of service, and sound and light alarm, and the prompting staff can carry out further work.
5, fuel tank fuel outlet in fresh oil top is more to fresh oil replace tubes road; Press fresh oil output button; Fresh oil in being stored in advance jar is extruded from the high-pressure oil pot bottom by the air pressure of air compressor machine output after after the secondary filter of electrostatic lubricating oil accurate filter, be delivered to the gear tank of blower fan, and quantitative filling system stops filling work behind output N L+ pipeline volume.And sound and light alarm, the prompting staff can carry out further work.
6, the whole cleaning process of changing oil is accomplished, and coils the backrush of boundling oil pipe on the wheel to oil changing device, promptly accomplishes the work of changing oil of whole wind power generating set gear tank.
The reel system also is provided with the number of turns number system that volume is put, and promptly can force to stop volume in case reach the setting folding and unfolding number of turns, and sound and light alarm, the prompting inspection.
Filtration, purification during time-based maintenance and oily water separation flow process are following:
During time-based maintenance, will utilize working oil pipeline and workflow thereof to accomplish servicing operations.Flow process is: after pipeline lifting is accomplished, top gear tank fuel outlet with after the working oil pipeline is connected, is started vacuum pumpback system, switch vacuum-lines through the integrated change valve island, gear oil pumpback to working oil storage tank (tank body is a sky at this moment).Press the output button; Working oil is extruded after be delivered to the gear tank of blower fan after the secondary filter of electrostatic lubricating oil accurate filter from the high-pressure oil pot bottom by the air pressure of air compressor machine output; Treat that working oil pumps back cutout signal transmitter sender from whole pipeline; Air compressor machine is out of service, and sound and light alarm, thereby accomplishes the maintenance filtering process.
As when water content detection gear oil Moisture high UCL need dewater; Then start dewatering system, the oil in the working oil storage tank is extruded with the pneumatics pipeline, spray at fresh oil storage tank internal recycle with high pressure after the heater via group is heated to 60-70 ℃; This moment, the fresh oil storage tank was evacuated to negative pressure by vacuum pump; After aqueous gear oil is sprayed into the fresh oil storage tank that vacuumizes, 60-70 ℃ water will be vaporized rapidly, and water vapour is condensed into water after by vacuum pump suction condensing surface and discharges.Because it is clean that the circulation of vacuum hydro-extraction program one action possibly handled the moisture in the oil, when treating that the fresh oil storage tank will be expired, the liquid level signal transmitter triggers; Oil in the fresh oil storage tank is pushed back the working oil storage tank by air compression system; So repeatedly dehydration cycle work for several times, the gear oil after dehydration cycle is handled is stored in the working oil storage tank, will be extruded after secondary filter is delivered to the gear tank of blower fan from tank bottom by the air pressure of air compressor machine output subsequently; Treat that working oil pumps back cutout signal transmitter sender from whole pipeline; Air compressor machine is out of service, and sound and light alarm, thereby accomplishes the filter dehydration flow process.
Claims (5)
1. the integrated filtration switch of aerogenerator oil product is characterized in that comprising waste oil transfer oil tank (8), wash oil transfer oil tank (7), working oil transfer oil tank (6), fresh oil transfer oil tank (5); Said each tank bottom is communicated with corresponding oil drum (16) and transition pipeline; Said each oil tank is and airtightly closes structure and top is communicated with air compressor machine (1) and vacuum pump (18) through integrated change valve island (17) respectively; Simultaneously between integrated change valve island (17) and the vacuum pump (18) forced air cooler (19) is housed, is communicated with through heater assembly (20) bottom the working oil transfer oil tank (6) with between fresh oil transfer oil tank (5) top; Strainer (13) and the oil pipe through multi-pass swivel is housed all are housed on the transition pipeline of said each tank bottom to be connected with the bottom valve of draining the oil (9) of blower fan wheel casing (10) bottom.
2. the integrated filtration switch of aerogenerator oil product according to claim 1; The fluid delivery tube cable of transition pipeline that it is characterized in that tank bottom for arranging with the boundling mode; Be a plurality of transition pipeline (2-1) boundling in the overcoating (2-3) of a sealing, and simultaneously overcoating (2-3) in, be fixed with a plurality of transition pipeline (2-1) are coaxial that lifting is restricted (2-4) and tension is restricted (2-2); The transition pipeline that the boundling mode is arranged is wound on the warping head (11).
3. the integrated filtration switch of aerogenerator oil product according to claim 1 is characterized in that on the integrated change valve island (17) a plurality of SVs being housed.
4. the integrated filtration switch of aerogenerator oil product according to claim 1; It is characterized in that all being equipped with on the transition pipeline of said each tank bottom and detect the cutout safety device (15) that whether has liquid to pass through in the transition pipeline; On the transition pipeline of cleaning transfer oil tank (7), working oil transfer oil tank (6) and fresh oil transfer oil tank (5) bottom WT-MSR (14) is housed, on the transition pipeline of cleaning transfer oil tank (7) and working oil transfer oil tank (6) bottom vacuum breaker (12) is housed; SV (2) is housed between oil drum (16) and transition pipeline simultaneously; Said vacuum pump (18), air compressor machine (1), forced air cooler (19), electric heating assembly (20), these electrical equipment observing and controlling of SV (2) or power element are connected with the PLC system and by PLC system control work.
5. according to any integrated filtration switch of described aerogenerator oil product of claim 1-4, it is characterized in that this device complete machine is arranged as the square chest structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202726679U CN202272855U (en) | 2011-07-29 | 2011-07-29 | Wind generator oil integrated filtering exchange device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202726679U CN202272855U (en) | 2011-07-29 | 2011-07-29 | Wind generator oil integrated filtering exchange device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202272855U true CN202272855U (en) | 2012-06-13 |
Family
ID=46193226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202726679U Expired - Lifetime CN202272855U (en) | 2011-07-29 | 2011-07-29 | Wind generator oil integrated filtering exchange device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202272855U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102391909A (en) * | 2011-07-29 | 2012-03-28 | 周建伟 | Integrated oil filtering and exchanging device for wind power generator |
-
2011
- 2011-07-29 CN CN2011202726679U patent/CN202272855U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102391909A (en) * | 2011-07-29 | 2012-03-28 | 周建伟 | Integrated oil filtering and exchanging device for wind power generator |
| CN102391909B (en) * | 2011-07-29 | 2013-09-11 | 周建伟 | Integrated oil filtering and exchanging device for wind power generator |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102391909B (en) | Integrated oil filtering and exchanging device for wind power generator | |
| CN104405473B (en) | Automobile-used self-powered take out connects oiling liquid machine | |
| CN103352726A (en) | Air energy fuel oil hybrid engine | |
| CN110026399A (en) | A kind of vehicle-mounted power taking formula buried tank automatic flushing device | |
| CN202272855U (en) | Wind generator oil integrated filtering exchange device | |
| CN201593015U (en) | Dirt recovery and disposal device of vehicle-mounted septic tank | |
| CN101660463B (en) | Waste heat utilization and emission reduction device used for tail gas of oil drilling power combustion engine | |
| CN102359711A (en) | Vacuum-pressure oil changing device | |
| CN203657605U (en) | Scale inhibiting and removing device for cooling pipe of condenser | |
| CN205383426U (en) | Natural gas filling station's interior cold type hydraulic compressor arrangement | |
| CN208764289U (en) | A kind of gear-box oil changing device | |
| CN204035109U (en) | The chemically-cleaning device that a kind of movable type is capable of circulation | |
| CN206647741U (en) | Gear case of blower filters oil changing device and has its car of changing oil | |
| CN207071314U (en) | A kind of acid mist treatment device of smoke test machine | |
| CN104001699B (en) | The descaling device of Mobile skid-mounted Chemical Physics combination for a kind of oil field | |
| CN203560708U (en) | Secondary circulating cooling water system for cold oil | |
| CN202010684U (en) | Special buried dirty oil recovery skid-mounted device for launching/receiving ball barrel | |
| CN205298096U (en) | Natural gas filling station's closed loop hydraulic compressor arrangement | |
| CN205235448U (en) | Octanol recovery unit | |
| CN105889479B (en) | A kind of transmission case | |
| CN108911039B (en) | Resin cleaning and replacing device for external cooling ion tank of valve cooling system | |
| CN203508539U (en) | Energy-saving environment-friendly oil tank cleaning equipment | |
| CN202933830U (en) | Oil mist spraying device on inner and outer walls of short steel tube | |
| CN219953569U (en) | Hydraulic lubrication cooling device of wind generating set | |
| CN201990518U (en) | Oil-water separator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120613 Effective date of abandoning: 20130911 |
|
| RGAV | Abandon patent right to avoid regrant |