CN202270371U - Evaporating energy-saving device for L-phenylalanine saline solution - Google Patents
Evaporating energy-saving device for L-phenylalanine saline solution Download PDFInfo
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- CN202270371U CN202270371U CN2011202556979U CN201120255697U CN202270371U CN 202270371 U CN202270371 U CN 202270371U CN 2011202556979 U CN2011202556979 U CN 2011202556979U CN 201120255697 U CN201120255697 U CN 201120255697U CN 202270371 U CN202270371 U CN 202270371U
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Abstract
The utility model relates to an evaporating energy-saving device for an L-phenylalanine saline solution, which comprises a raw material jar, a raw material pump, a pre-heater, an evaporator, a compressor and a separator, wherein a raw material from the raw material jar is connected with a lower end socket of a pre-heater tube through the raw material pump; an upper end socket of the pre-heater tube is connected with the upper end socket of a falling-film evaporator tube; the lower end socket of the falling-film evaporator tube is connected with the lower end socket of a rising-film evaporator tube; the upper end socket of the rising-film evaporator tube is connected with the separator; the upper end socket of the separator is connected with an inlet of the compressor; an outlet of the compressor is respectively connected with shell inlets of the falling-film evaporator and the rising-film evaporator through pipelines; shell outlets of the falling-film evaporator and the rising-film evaporator are connected with the inlet of a condensate water jar; the outlet of the condensate water jar is connected with the shell inlet of the pre-heater through a condensate water pump; the shell outlet of the pre-heater is connected with a circulating water tank; and the lower end socket of the separator is connected with the inlet of the lower end socket of the rising-film evaporator tube. The evaporating energy-saving device provided by the utility model has the advantages of self-balanced running heat, less raw steam usage, low running cost, high efficiency and energy conservation.
Description
Technical field
The utility model relates to a kind of L-phenylalanine salting liquid evaporation energy-saving equipment, belongs to the high-efficiency energy-saving technology field, also belongs to environmental technology field.
Background technology
Evaporating, concentrating is very typical chemical engineering unit operation in the industry, is widely used in industries such as oil, chemical industry, food, drying.The thermal source of evaporation and concentration operation mainly is to adopt the saturated vapor heating, and for the big material of concentration low processing capacity, the energy that steam expends is sizable; For the enterprise that needs outsourcing steam; Along with the rise of market steam price, enterprise's steam operating cost is increasingly high, how to reduce the operating cost of device; Energy savings, vast scientific and technical research personnel pay special attention to.The evaporation and concentration of the L-phenylalanine salting liquid of domestic enterprise mainly is to adopt the multiple-effect evaporation technology at present, imitates the indirect steam that evaporation produces before utilizing, and as the thermal source of back single-effect evaporator, but generally accomplishes triple effect, and evaporation effect is just undesirable behind the quadruple effect.As shown in Figure 2; It is a traditional triple effect evaporation flow process; In this technology, to give birth to steam and get into the first single-effect evaporator heating raw liquid, the indirect steam that evaporation produces gets into 2nd effect evaporator heating raw liquid as thermal source; 2nd effect evaporator evaporates the indirect steam that produces and gets into triple effect evaporator heating raw liquid again as thermal source, and heat exchange is condensed into the condensed water discharge between indirect steam entering condenser that the triple effect evaporator evaporation produces and the water for industrial use.Can find out that from above-mentioned multiple-effect evaporation flow process this mode need constantly provide a large amount of living steam, system's running cost is high; Simultaneously, the indirect steam of this last effect of mode needs the condenser cooling, needs to consume a large amount of industrial cooling waters, waste water resource; Also have, the required evaporimeter effect of the concentration number that multiple-effect evaporation technology completion liquid will reach regulation is many, and investment is big, and equipment is huge, complicated operation.For example,, evaporate 1 ton of water and approximately need consume 0.3 ton steam, and 1 ton of mark of coal-burning boiler burning coal produces 5 tons of steam approximately, evaporate 1 ton of water conversion coal consumption and be about 0.06 ton for traditional evaporation technology of a quadruple effect.The evaporation capacity of suppose device is 30t/h, and at present the market price of steam is 190 yuan/ton, then calculates by 300 7200 hours working days in 1 year, and the operating cost of steam is about 1,231 ten thousand, and is very uneconomical; Simultaneously, about 12960 tons of consumption coal, the 1 ton of coal that burns is according to chemical equation C+O
2=CO
2(molecular weight of C is 12, CO in calculating
2Molecular weight be 44), 1 ton of C burning produces 3.67 tons of CO
2, practice thrift 1 ton of mark coal and can discharge 3.67 tons of greenhouse effects arch-criminal gas CO less
2, burn 12960 tons of coals less, can produce 47563 tons of CO less
2, highly beneficial to environmental protection.
Evaporating concentration process is that a steam is by the process of high-grade to the very heat dissipation of low-grade conversion; Therefore; Low-grade indirect steam be utilized in the economy that has determined evaporation operation to a great extent; If can reduce the consumption of steam or need not give birth to steam, the energy of that saving is considerable, the economic benefit highly significant.A kind of L-phenylalanine salting liquid evaporation energy-saving equipment that the utility model relates to can reduce the consumption of steam in the evaporation process greatly, significantly improves economic benefit.
The utility model content
The purpose of the utility model provides the L-phenylalanine salting liquid evaporation energy-saving equipment that a kind of steam consumption is few, operating cost is low, energy-efficient, easy to operate.
A kind of L-phenylalanine salting liquid evaporation energy-saving equipment; Comprise head tank, feedstock pump, evaporimeter and separator; It is characterized in that: head tank 1 links to each other with preheater 4 tube side low heads through feedstock pump 2, and preheater 4 tube side upper covers link to each other with falling film evaporator 7 tube side upper covers, and falling film evaporator 7 tube side low heads link to each other with climbing film evaporator 8 tube side low heads; Climbing film evaporator 8 tube side upper covers link to each other with separator 9, and separator 9 upper covers link to each other with compressor 10 imports; Compressor 10 outlets are divided into two branch roads through pipeline; Article one, branch road links to each other with falling film evaporator 7 shell side imports; Another branch road links to each other with climbing film evaporator 8 shell side imports; Outlet links to each other with 6 imports of condensation water pot after pipeline converges falling film evaporator 7 with climbing film evaporator 8 shell sides, and 6 outlets of condensation water pot link to each other with preheater 4 shell side imports through condensate pump 5, and the outlet of preheater 4 shell sides links to each other with circulation water pot 3; Separator 9 low heads link to each other with climbing film evaporator 8 low head tube side imports through pipeline.
Above-mentioned evaporation energy-saving equipment is characterized in that preheater 4 is shell-and-tube heat exchanger.
Above-mentioned evaporation energy-saving equipment is characterized in that compressor 10 is centrifugal compressor.
Compare with traditional L-phenylalanine salting liquid multifunctional evaporating equipment, the advantage of the utility model is:
1. the indirect steam that comes out from separator improves heat content through compressor, and temperature raises; As the heating thermal source of evaporimeter, carry out heat exchange with material liquid in the evaporimeter, need provide few part to give birth to the steam when driving; System's needed thermal source in service is all settled a dispute by the parties concerned themselves by system, does not need to replenish in addition to give birth to steam, and the electric energy of compressor operating only need be provided; And the consumption of electric energy is far smaller than the consumption of steam energy, and power consumption reduces greatly;
2. the condensed distilled water of evaporimeter shell side steam does not need to dispose in addition the condenser cooling, has not only practiced thrift cooling circulating water, also can deliver in the preheater in addition raw material is carried out preheating; Not only heat is rationally utilized; The distilled water that temperature reduces gets into the industrial cycle pond, and as other water for industrial use, water resource also obtains reasonable recycle; System's operation operating cost reduces the energy saving economy remarkable benefit greatly;
3. whole evaporation piece-rate system volume is less, takes up an area of to lack, and technological process is simple, efficient, energy-conservation.
Existing is that the evaporation and concentration of 15 tons/hour L-phenylalanine salting liquid is an example with evaporation capacity, and the operating cost of the utility model and the triple effect evaporation system of equal evaporation load is compared analysis.Market steam price is 190 yuan/ton at present, 0.6 yuan/degree of electricity price, 0.4 yuan/ton of cooling water price.
(1) traditional triple effect evaporator operating cost:
Triple effect evaporation can loss-rate by 0.4, cooling water 150m
3/ h, pressed 330 7920 hours working days and calculate in 1 year:
1. steam consumption quantity: 15t/h * 0.4 * 190 yuan/ton * 7920 hour/year ≈ is 9,030,000 yuan/year;
2. recirculated water consumption: 150m
347.5 ten thousand yuan/year of/h * 0.4 yuan/ton * 7920 hour/year ≈;
So evaporation load is that the L-phenylalanine salting liquid of 15t/h adopts the annual operating cost of traditional triple effect evaporator evaporation to be: ten thousand yuan/year of 903+47.5=950.5;
(2) operating cost of the utility model:
The thermal source of the utility model is provided by centrifugal compressor; The living steam of a little when compressor operating needs motor-driven and drives; Concerning evaporation load is the L-phenylalanine salting liquid of 15t/h; Through designing and calculating motor shaft power is 310kW, gives birth to the amount of steam and can ignore, and then the electricity charge of the utility model system operation are: 1,470,000 yuan of * 7920 hours/year ≈ in 310kW * 0.6 yuan/degree.
So, concerning evaporation load is the evaporation of L-phenylalanine salting liquid of 15t/h, adopting the utility model equipment, the annual operating cost of saving is: ten thousand yuan/year of 950.5-147=803.5, energy-saving effect highly significant.
Description of drawings
Fig. 1 is the utility model equipment sketch map.
Fig. 2 is traditional triple effect evaporation equipment sketch map.
The piece number name is called among Fig. 1 and Fig. 2: 1 head tank; 2 feedstock pumps; 3 recirculated water storage tanks; 4 preheaters; 5 condensate pumps; 6 condensation water pots; 7 falling film evaporators; 8 climbing film evaporators; 9 separators; 10 compressors; 11 head tanks; 12 feedstock pumps; 13 1st effective evaporators; 14 1 imitate separator; 15 1 imitate circulating pump; 16 2nd effect evaporators; 17 2 imitate separator; 18 2 imitate circulating pump; 19 triple effect evaporators; 20 triple effect separators; 21 accomplish liquid pump; 22 condensate pumps; 23 condensation water pots; 24 condensers.The A-material liquid; The B-water for industrial use; The C-condensed water; D-gives birth to steam; The E-indirect steam; F-accomplishes liquid.
Specific embodiments
Further L-phenylalanine salting liquid evaporation energy-saving equipment is described below in conjunction with accompanying drawing 1.
A kind of L-phenylalanine salting liquid evaporation energy-saving equipment; Comprise head tank, feedstock pump, evaporimeter and separator; It is characterized in that: head tank 1 links to each other with preheater 4 low heads through feedstock pump 2, and preheater 4 upper covers link to each other with falling film evaporator 7 upper covers, and falling film evaporator 7 low heads link to each other with climbing film evaporator 8 low heads; Climbing film evaporator 8 upper covers link to each other with separator 9, and separator 9 upper covers link to each other with compressor 10 imports; Compressor 10 outlets are divided into two branch roads through pipeline; Article one, branch road links to each other with falling film evaporator 7 shell side imports; Another branch road links to each other with climbing film evaporator 8 shell side imports; Outlet links to each other with 6 imports of condensation water pot after pipeline converges falling film evaporator 7 with climbing film evaporator 8 shell sides, and 6 outlets of condensation water pot link to each other with preheater 4 shell side imports through condensate pump 5, and the outlet of preheater 4 shell sides links to each other with circulation water pot 3; Separator 9 low heads link to each other with climbing film evaporator 8 low head tube side imports through pipeline.
Above-mentioned L-phenylalanine salting liquid evaporation energy-saving equipment, its operation principle is:
As shown in Figure 1; Temperature is 20-30 ℃ in the head tank 1; Concentration is that about 1% low concentration L-phenylalanine salting liquid material liquid pumps in the tube side of preheater 4 through feedstock pump 2; Carry out heat exchange with shell side from the condensed water of falling film evaporator 7 and climbing film evaporator 8 shell sides, material liquid is preheating to 50-60 ℃; Material liquid after the preheating gets in the tube side of falling film evaporator 7 and receives thermal evaporation with the falling liquid film mode, gets into subsequently in the tube side of climbing film evaporator 8 and receives thermal evaporation to rise the film mode, produces steam and concentrate; Steam and concentrate liquid-vapor mixture get in the separator 9, isolate indirect steam and concentrate, because L-phenylalanine salting liquid is the thermal sensitivity medium; Relatively more responsive to evaporating temperature; Evaporating temperature is too high, and product look can take place becomes, so the evaporating temperature in falling film evaporator 7, climbing film evaporator 8 and the separator 9 is controlled at 70-72 ℃; Preferential 70 ℃, operating pressure is controlled at 30-35KPa (negative-pressure operation); Indirect steam gets into the centrifugal compressor 10 from the steam (vapor) outlet at separator 9 tops, and through the acting compression of centrifugal compressor, the heat content of indirect steam increases, and temperature raises, and the temperature of indirect steam is controlled at 78-80 ℃, and pressure is controlled at 44-48KPa; The indirect steam that comes out from compressor outlet then divides shell side that two-way gets into falling film evaporator 7 and climbing film evaporator 8 respectively to carry out heat exchange as the material liquid of thermal source and tube side; Indirect steam after the heat exchange is condensed into condensed water and collects in the condensation water pot 6; Pump into the shell side of preheater 4 through condensate pump 5; Carry out heat exchange with the material liquid in preheater 4 tube sides, the shell side condensed water after temperature reduces gets into recirculated water storage tank 3 as industrial circulate water; The tube side that material liquid after the preheating gets into falling film evaporator 7 and climbing film evaporator 8 successively again continues evaporation and concentration; The heat of whole system is kept balance voluntarily, and like this, material liquid constantly is heated evaporation; Produce indirect steam; Indirect steam is constantly heated up as thermal source by recompression again, goes round and begins again, and material liquid constantly is evaporated concentrated; The concentrate of discharging from separator 9 bottoms; Through detectable concentration reach 3% qualified after discharging; Be not back to the material liquid of climbing film evaporator 8 tube sides inlet if reach the concentrate of concentration requirement, get into climbing film evaporator 8 and continue circulating and evaporating with the outlet of falling film evaporator 7 tube sides.
Automaticity for the operation of raising system; All technological parameters comprise flow, temperature, the pressure of raw material, the flow of steam, temperature, pressure; The flow of circulation fluid, temperature, pressure, material liquid all carries out on-line monitoring with the concentration of accomplishing liquid and the rotating speed of compressor etc.Online monitoring system adopts the form of upper and lower computer, and slave computer is accomplished the functions such as collection, storage and transmission of data; Host computer is accomplished the functions such as statistical analysis processing, parameter waveform demonstration, characteristic storage and warning of various data.Adopt network communication between the upper and lower computer, realize the real-time Transmission of signal.
Claims (3)
1. a L-phenylalanine salting liquid evaporates energy-saving equipment; Comprise head tank, feedstock pump, evaporimeter and separator; It is characterized in that: head tank (1) links to each other with preheater (4) low head through feedstock pump (2), and preheater (4) upper cover links to each other with falling film evaporator (7) upper cover through pipeline, and falling film evaporator (7) low head links to each other with climbing film evaporator (8) low head through pipeline; Climbing film evaporator (8) upper cover links to each other with separator (9), and separator (9) upper cover links to each other with compressor (10) import; Compressor (10) outlet is divided into two branch roads through pipeline; Article one, branch road links to each other with falling film evaporator (7) shell side import; Another branch road links to each other with climbing film evaporator (8) shell side import; Outlet links to each other with condensation water pot (6) import after pipeline converges falling film evaporator (7) with climbing film evaporator (8) shell side, and condensation water pot (6) outlet links to each other with preheater (4) shell side import through condensate pump (5), and the outlet of preheater (4) shell side links to each other with circulation water pot (3); Separator (9) low head links to each other with the import of climbing film evaporator (8) low head tube side through pipeline.
2. evaporation energy-saving equipment according to claim 1 is characterized in that preheater (4) is a shell-and-tube heat exchanger.
3. evaporation energy-saving equipment according to claim 1 is characterized in that compressor (10) is a centrifugal compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202556979U CN202270371U (en) | 2011-07-20 | 2011-07-20 | Evaporating energy-saving device for L-phenylalanine saline solution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202556979U CN202270371U (en) | 2011-07-20 | 2011-07-20 | Evaporating energy-saving device for L-phenylalanine saline solution |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202270371U true CN202270371U (en) | 2012-06-13 |
Family
ID=46190763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202556979U Withdrawn - After Issue CN202270371U (en) | 2011-07-20 | 2011-07-20 | Evaporating energy-saving device for L-phenylalanine saline solution |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202270371U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102343162A (en) * | 2011-07-20 | 2012-02-08 | 常州大学 | Energy-saving evaporating process and equipment for L-phenylalanine brine solution |
| CN105597351A (en) * | 2016-03-15 | 2016-05-25 | 新疆美克化工股份有限公司 | Recycling device for high-boiling-point substances |
| CN106705178A (en) * | 2016-12-30 | 2017-05-24 | 何宗衡 | Heat supply unit based on vertical self-balancing energy mixing device |
-
2011
- 2011-07-20 CN CN2011202556979U patent/CN202270371U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102343162A (en) * | 2011-07-20 | 2012-02-08 | 常州大学 | Energy-saving evaporating process and equipment for L-phenylalanine brine solution |
| CN102343162B (en) * | 2011-07-20 | 2014-04-09 | 常州大学 | Energy-saving evaporating process and equipment for L-phenylalanine brine solution |
| CN105597351A (en) * | 2016-03-15 | 2016-05-25 | 新疆美克化工股份有限公司 | Recycling device for high-boiling-point substances |
| CN106705178A (en) * | 2016-12-30 | 2017-05-24 | 何宗衡 | Heat supply unit based on vertical self-balancing energy mixing device |
| CN106705178B (en) * | 2016-12-30 | 2022-05-13 | 何宗衡 | Heat supply unit based on vertical self-balancing energy mixing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120613 Effective date of abandoning: 20140409 |
|
| RGAV | Abandon patent right to avoid regrant |