CN204251571U - Coke-oven gas cooling and waste heat recovery device - Google Patents
Coke-oven gas cooling and waste heat recovery device Download PDFInfo
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- CN204251571U CN204251571U CN201420719618.9U CN201420719618U CN204251571U CN 204251571 U CN204251571 U CN 204251571U CN 201420719618 U CN201420719618 U CN 201420719618U CN 204251571 U CN204251571 U CN 204251571U
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- gas
- heat pump
- ammonia
- heat
- coke
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/52—Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
The utility model discloses coke-oven gas cooling and waste heat recovery device, comprise gas-liquid separator, heat pump set, use hot cell, thermal medium recycle pump, tar ammonia tripping device, coking gas purification unit, gas-liquid separator is connected with heat pump set, tar ammonia tripping device, heat pump set is with subcooling section, be connected with hot cell, subcooling section is connected with coking gas purification unit, be connected with thermal medium recycle pump with hot cell, thermal medium recycle pump and heat pump set, comprise the following steps: high temperature coke oven coal gas passes into gas-liquid separator; High temperature coke oven coal gas is separated in gas-liquid separator, high temperature coke oven coal gas enters heat pump set and reclaims, high temperature circulation thermal source is delivered to hot cell, coke-oven gas enters coking gas purification unit after reducing temperature, achieve the recycle of liquid medium, reduce coal gas, steam consumption, the consumption of warm recirculated water in saving, the facility investment of warm circulating water system and running cost in saving.
Description
Technical field
The utility model provides a kind of coke-oven gas waste heat recovery reutilization technology being widely used in coking industry, belongs to field of waste heat utilization, is the cooling of a kind of coke-oven gas and waste heat recovery device specifically.
Background technology
In coking industry, it is reduce energy consumption that the high efficiente callback of residual heat resources utilizes, and sets up one of Main way of eco-friendly green coke-oven plant.For the coal oven dithio-gas of the low-quality thermal source of coking industry such as about 82 DEG C, its low temperature exhaust heat reclaim time have a narrow range of temperature, heat-exchange equipment is huge, and recovery technology is also more complicated and do not cause enough attention, but due to its amount huge, recovery total is very considerable.Along with the shortage of the energy and the progress of science and technology, in recent years the recycling of low temperature exhaust heat is day by day come into one's own and achieves progress.
The process for cooling of current raw gas is: coke-oven gas from coking chamber out through the temperature of upcast be 650-750 DEG C, 76 to 86 DEG C are down to through cyclic ammonia water spray temperature, for cooling coal gas and water of condensation, tar vapour etc. further, to reduce coal gas volume, be convenient to save the power of conveying required for coal gas and the recovery of being conducive to product, continued to be cooled to 20 ~ 30 DEG C in primary cooler by effuser coal gas out.There is a large amount of energy dissipations in this high efficiency cooling, one is that the raw gas waste heat of about 82 DEG C is unrecovered, amount of heat is caused to waste, two is cold cycle water coolings during coal gas is used in primary cooler, recirculated water needs after heating up to use through water cooling tower cooling Posterior circle, this just causes the waste again of the energy, too increases water consumption simultaneously, reduces energy utilization rate.
Utility model content
The utility model is exactly the problems referred to above existed to solve prior art, a kind of coke-oven gas is provided to cool and waste heat recovery device, adopt the heat pump to replace originally epimere of cooler and stage casing cooling segment, raw gas waste heat is reclaimed while cooling coal gas, coal gas waste heat is utilized to drive heat pump circulatory mediator to be high temperature circulation medium, as thermal source for changing product unit operation, thus realize the heat recovery of coke-oven gas, coke-oven gas reclaims after heat through heat pump, temperature is reduced to the arbitrary temp between about 45 DEG C or 82-45 DEG C, cool through water at low temperature again, be cooled to 20 ~ 30 DEG C, for coal gas conveying and change Product recycling provide condition.
For achieving the above object, method described in the utility model is solved by following technical scheme:
A kind of coke-oven gas cooling and waste heat recovery device, comprise gas-liquid separator, heat pump set, subcooling section, with hot cell, for the thermal medium recycle pump of delivery cycle medium, tar ammonia tripping device, coking gas purification unit, described gas-liquid separator respectively with heat pump set, tar ammonia tripping device connects, heat pump set respectively with subcooling section, connect with hot cell, subcooling section is connected with coking gas purification unit, be connected with thermal medium recycle pump fluid inlet with hot cell, thermal medium recycle pump liquid outlet is by pipeline and heat pump set, described circulatory mediator is liquid heat transfer medium.
Described hot cell comprises Distallation systm, heating unit, storage tank insulation in one or several; Described Distallation systm comprises ammonia still process Distallation systm, alkali desulphurization system, tar distillation system; Described heating unit comprises electrical tar precipitator insulated case, gas preheater, sulphur ammonium dry air interchanger, refrigerator well heater, desulfurization sulfur melting kettle heating jacket, tar vat dehydrothermal device; Described liquid heat transfer medium is recirculated water, waste water, turning oil.
Described hot cell is ammonia still process Distallation systm, described ammonia still process Distallation systm comprises ammonia still process reboiler, ammonia still, tower top ammonia vapour, distilled ammonia wastewater pump and send waste water outside, ammonia still process reboiler is connected with heat pump set fluid pipeline, ammonia still process reboiler is connected with thermal medium recycle pump by fluid pipeline, ammonia still process reboiler top is connected with ammonia still bottom, be connected with distilled ammonia wastewater pump bottom ammonia still, distilled ammonia wastewater pump respectively with ammonia still process reboiler bottom, send waste water outside to connect, thermal medium recycle pump liquid outlet is connected with heat pump set water return outlet by pipeline, ammonia vapour is collected from ammonia still tower top.
Described heat pump set adopts a class or two class double-effect heat pump units.
The beneficial effects of the utility model are:
1. the utility model heat pump replaces originally cooler epimere and stage casing cooling coal gas, recycle coke-oven gas heat by heat pump set and be used for heating cycle medium, circulatory mediator after heating is again by carrying out with hot cell indirectly or direct heating, heat pump set circulating-heating is returned through recycle pump pressurization after circulatory mediator cooling, realize the recycle of liquid medium, do not produce waste water, thus reduction coal gas, the consumption of the thermals source such as steam, save simultaneously a large amount of in the consumption of warm recirculated water, and the facility investment of middle temperature circulating water system, there is good economic benefit, social benefit and environmental benefit.
2. the utility model is by adopting heat pump set cooling raw gas, substitute warm circulating water mode in adopting at present, gas recovery sensible heat simultaneously, utilize coal gas waste heat to drive heat pump circulatory mediator (water or oil), be can be used for Distallation systm, heating and thermal insulation system, storage tank insulation etc. by the high temperature circulation medium heated; Also can be used for heating water, improve heating water temperature, increase heat capacity, or for heating de-mineralized water, improving de-mineralized water and entering deoxygenator temperature, improve the utilization ratio of the energy, be specially adapted to coking industry;
3. the utility model recycles coke-oven gas heat heating cycle medium, and be the indirect or direct heating with hot cell by the circulatory mediator heated, circulatory mediator returns heat pump set circulating-heating through pump pressurization, achieves the recycling of coke-oven gas heat;
4. the utility model heat pump replaces originally cooler epimere and stage casing, by heat pump set, coal gas partial heat is passed to circulatory mediator, reduces middle warm water consumption, thus reduces water consumption; The utility model heat pump take hot circulating medium as carrier, by indirectly providing heat to hot cell, does not increase waste water total amount.
5. to be cooled to satisfiedization product operation further by water at low temperature after heat temperature required reclaiming through heat pump set for the utility model coal gas, enters postorderization product unit; Primary cooler epimere and stage casing is replaced with heat pump, by the heat supply hot cell reclaimed, reclaim the coal gas after heat again through water at low temperature cooling, do not affect the former cooling performance of coal gas, a kind of innovation to gas primary cool equipment, the facility investment of warm circulating water system and running cost in greatly saving.
6. this technique of the utility model can be suitable for the preliminary cooling of coke-oven gas, and to by hot cell heat supply (Distallation systm-ammonia still process Distallation systm, tar distillation system etc., alkali desulphurization system; Heating unit-electrical tar precipitator insulated case, gas preheater, sulphur ammonium dry air interchanger, refrigerator well heater, desulfurization sulfur melting kettle heating jacket, tar vat dehydrothermal device etc.; Storage tank is incubated), the extent of spreading amd application is wide.
Accompanying drawing explanation
Fig. 1 is the system construction drawing of the utility model embodiment 1;
Fig. 2 is that the utility model hot cell ammonia still process Distallation systm implements illustration;
Fig. 3 is the fundamental diagram of heat pump;
Fig. 4 is the system construction drawing of the utility model embodiment 2.
Embodiment
In order to understand the utility model better, explain embodiment of the present utility model in detail below in conjunction with accompanying drawing.
Embodiment 1
Composition graphs 1 to Fig. 4, a kind of coke-oven gas cooling and waste heat recovery device, comprise gas-liquid separator 1, heat pump set 2, subcooling section 3, with hot cell 4, thermal medium recycle pump 5, tar ammonia tripping device 6, coking gas purification unit 7, described gas-liquid separator 1 respectively with heat pump set 2, tar ammonia tripping device 6 connects, heat pump set 2 respectively with subcooling section 3, connect with hot cell 4, subcooling section 3 is connected with coking gas purification unit 7, be connected with thermal medium recycle pump 5 fluid inlet with hot cell 4, thermal medium recycle pump 5 liquid outlet is connected with heat pump set 2 by pipeline.
Described hot cell comprises Distallation systm-ammonia still process Distallation systm, alkali desulphurization system, tar distillation system etc.; Heating unit-electrical tar precipitator insulated case, gas preheater, sulphur ammonium dry air interchanger, refrigerator well heater, desulfurization sulfur melting kettle heating jacket, tar vat dehydrothermal device etc.; Storage tank insulation etc.; Circulatory mediator heat supply can be wherein that certain is not confined to above device with hot cell, or wherein multiple hot cell uses, and can adjust according to the heat produced and each unit temperature required carrying out and control.
Described heat pump set 2 is a kind of common heat-energy recovering apparatus, and native system, for two class absorption heat pumps, is utilize coal gas as thermal source, produces the heat pump of the higher circulatory mediator of temperature in resorber.In unit with cryogen and absorption agent for carrier, realize the energy carrying between waste heat and circulatory mediator.The described vaporizer of heat pump set 2 is connected with coke-oven gas respectively with one end of producer, resorber is connected with circulatory mediator, condenser is connected with recirculated water, its principle is as Fig. 2, in vaporizer, by cryogenic fluid pump, cryogen is transported to vaporizer, cryogen absorbs the heat of coal gas in heat-transfer pipe and evaporates, and makes low-pressure steam partial coagulation become liquid to discharge unit.In resorber, by spray to the absorbent solution on resorber heat-transfer pipe, absorb the refrigerant vapour produced by vaporizer, the absorption heat produced when absorbing cryogen makes the circulatory mediator of Bottomhole pressure heat up.After absorbing refrigerant vapour, absorption liquid and the dilute solution of density loss send into producer by solution pump through solution heat exchanger.Described circulatory mediator is the one of liquid heat transfer medium, can be recirculated water, waste water, turning oil.
In producer, the dilute solution returned by resorber, by spray in producer tube surface, dilute solution is heated by the coke-oven gas in heat-transfer pipe.Produced refrigerant vapour by the dilute solution heated, become the higher absorption liquid of concentration and strong solution, be sent back to resorber by solution heat exchanger.
In condenser, at the refrigerant vapour that producer produces, the water quench of the device that is condensed heat transfer Bottomhole pressure, is turned into cryogen liquid, is delivered to vaporizer by cryogenic fluid pump after condensation.Through such process, realize the recovery of waste heat of coke oven crude gas.What change product unit heating equipment or device 4 were waste heat utilizes system.
High temperature coke oven coal liquid phase after gas-liquid separator 1 enters tar ammonia tripping device 6, gas phase then enters heat pump set 2, in heat pump set 2, reclaim coke-oven gas heat heating cycle medium is high temperature circulation medium, high temperature circulation medium through thermal medium recycle pump 5 deliver to again with hot cell 4 indirectly or direct heating institute's heat requirement is provided, high temperature coke oven coal gas is after heat pump set 2 reclaims heat, temperature reduces, the coke-oven gas of comparatively high temps enters subcooling section 3 again, water at low temperature is adopted to be cooled to 20 ~ 30 DEG C further, enter the coking gas purification unit 7 of postorder, do not affect the former cooling performance of coal gas, changing tradition adopts a large amount of middle warm water of primary cooler to carry out coal gas cooling, a kind of brand-new coal gas waste heat recovery and coal gas process for cooling.
The insulation of described tar distillation system, heating unit and storage tank is the heat-exchange equipment of known technology.
Coal gas waste heat of the present utility model drives heat pump to can be used for heating water, improves heating water temperature, increases heat capacity; Also can be used for heating de-mineralized water, improve de-mineralized water and enter deoxygenator temperature, also can be used for the heating of other unit boiler soft water.
As shown in Figure 1, working process of the present invention is: high temperature coke oven coal gas is passed into gas-liquid separator 1; High temperature coke oven coal gas is separated in gas-liquid separator 1, and the clarifying tank that wherein isolated liquid phase enters tar ammonia tripping device 6 carries out oily water separation, and coke-oven gas then enters heat pump set 2 and reclaims; Circulatory mediator is heated to be high temperature circulation thermal source by the high temperature coke oven coal gas heat reclaimed in heat pump set 2, high temperature circulation thermal source extremely uses hot cell 4 through Cemented filling, for providing institute's heat requirement with hot cell 4, high temperature circulation heat source temperature sends heat pump back to through recycle pump 5 and pipeline after reducing, and completes the closed cycle of circulatory mediator; High temperature coke oven coal gas reclaims heat through heat pump set, and temperature enters subcooling section 3 after reducing, and enters the coking gas purification unit 7 of postorder after subcooling section 3 reduces temperature further.Described high temperature coke oven gas temperature be reduced to 82 DEG C ~ 45 DEG C interval time enter subcooling section 3, adopt water at low temperature to reduce further after temperature is cooled to 20 ~ 30 DEG C in subcooling section 3 and enter coking gas purification unit 7.Described high temperature coke oven gas temperature enters subcooling section 3 when being reduced to 45 DEG C.Described heat pump set can be used for the heat supply of direct heating heating water, namely in heat pump set using coal gas as thermal source, the absorption heat produced time in resorber by absorbing cryogen produces the higher heating water of temperature, technical process is: the vaporizer of heat pump set is connected with coke-oven gas respectively with one end of producer, heating water is pumped to resorber by heating water, condenser is connected with recirculated water, the heating water heated up by absorbing coke-oven gas waste heat in heat pump set is sent to Residential areas heat supply, low temperature heating water after heat supply is then delivered to heat pump resorber by recycle pump and is again heated, form the circulating heating system of heating water, the coke-oven gas that temperature reduces then enters subcooling section and is cooled to 20-30 DEG C further, delivers to follow-up recovery of chemical products unit.
Described heat pump set can be used for direct heating de-mineralized water, namely in heat pump using coal gas as thermal source, the absorption heat produced by absorbing cryogen in resorber produces the higher de-mineralized water of temperature, technical process is: coke-oven gas enters vaporizer and the producer of heat pump set, de-mineralized water is pumped to the resorber of heat pump set by de-mineralized water, by the heat trnasfer in unit, absorb coke-oven gas waste heat, temperature returns deoxygenator after raising, the coke-oven gas that temperature reduces then enters subcooling section and is cooled to 20-30 DEG C further, delivers to follow-up recovery of chemical products unit.
Embodiment 2
Fig. 2 is the utility model embodiment accompanying drawing, a kind of coke-oven gas cooling and waste heat recovery device, comprise gas-liquid separator 1, heat pump set 2, subcooling section 3, thermal medium recycle pump 5, as tar ammonia tripping device 6, the recovery of chemical products unit of coking gas purification unit 7, be ammonia still process Distallation systm with hot cell 4, described ammonia still process Distallation systm comprises ammonia still process reboiler 8, ammonia still 9, tower top ammonia vapour 10, distilled ammonia wastewater pump 11 and send waste water 12 outside, ammonia still process reboiler 8 is connected with heat pump set 2 fluid pipeline, ammonia still process reboiler 8 is connected with thermal medium recycle pump 5 by fluid pipeline, ammonia still process reboiler 8 top is connected with ammonia still 9 bottom, be connected with distilled ammonia wastewater pump 11 bottom ammonia still 9, distilled ammonia wastewater pump 11 respectively with ammonia still process reboiler 8 bottom, send waste water 12 outside to connect, thermal medium recycle pump 5 liquid outlet is connected with heat pump set 2 water return outlet by pipeline, ammonia vapour 10 is collected from ammonia still 9 tower top.
Detailed process is: high temperature coke oven coal gas is after gas-liquid separation 1, coal gas gas phase delivers to heat pump set 2, coke-oven gas is utilized to drive heat pump set 2 heating cycle hot water, ammonia still process reboiler 8 is delivered to by heating high temperature circulation hot water, ammonia still 9 end thermal wastewater distilled ammonia wastewater pump 11 is extracted out, one tunnel is sent outside, ammonia still process reboiler 8 is delivered on one road, distilled ammonia wastewater carries out heat exchange with high temperature circulation hot water in ammonia still process reboiler 8, distilled ammonia wastewater is recycled hot water heating and is converted into steam and delivers to ammonia still 9, after the circulating hot water temperature of heat exchange reduces, deliver to heat pump set 2 by the pressurization of thermal medium recycle pump to heat, the closed cycle forming circulating hot water uses, heat energy is made to be able to abundant use,
By reference to the accompanying drawings the embodiment of utility model is described although above-mentioned; but the restriction not to the utility model protection domain; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.
Claims (4)
1. a coke-oven gas cooling and waste heat recovery device, comprise gas-liquid separator, heat pump set, subcooling section, with hot cell, for the thermal medium recycle pump of delivery cycle medium, tar ammonia tripping device, coking gas purification unit, described gas-liquid separator respectively with heat pump set, tar ammonia tripping device connects, heat pump set respectively with subcooling section, connect with hot cell, subcooling section is connected with coking gas purification unit, be connected with thermal medium recycle pump fluid inlet with hot cell, thermal medium recycle pump liquid outlet is by pipeline and heat pump set, described circulatory mediator is liquid heat transfer medium.
2. coke-oven gas cooling as claimed in claim 1 and waste heat recovery device, it is characterized in that, described hot cell comprises Distallation systm, heating unit, one or several in storage tank insulation; Described Distallation systm comprises ammonia still process Distallation systm, alkali desulphurization system, tar distillation system; Described heating unit comprises electrical tar precipitator insulated case, gas preheater, sulphur ammonium dry air interchanger, refrigerator well heater, desulfurization sulfur melting kettle heating jacket, tar vat dehydrothermal device; Described liquid heat transfer medium is recirculated water, waste water, turning oil.
3. coke-oven gas cooling as claimed in claim 1 and waste heat recovery device, it is characterized in that, described hot cell is ammonia still process Distallation systm, described ammonia still process Distallation systm comprises ammonia still process reboiler, ammonia still, tower top ammonia vapour, distilled ammonia wastewater pump and send waste water outside, ammonia still process reboiler is connected with heat pump set fluid pipeline, ammonia still process reboiler is connected with thermal medium recycle pump by fluid pipeline, ammonia still process reboiler top is connected with ammonia still bottom, be connected with distilled ammonia wastewater pump bottom ammonia still, distilled ammonia wastewater pump respectively with ammonia still process reboiler bottom, send waste water outside to connect, thermal medium recycle pump liquid outlet is connected with heat pump set water return outlet by pipeline, ammonia vapour is collected from ammonia still tower top.
4. coke-oven gas cooling as claimed in claim 1 and waste heat recovery device, it is characterized in that, described heat pump set adopts a class or two class double-effect heat pump units.
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CN201420719618.9U CN204251571U (en) | 2014-11-26 | 2014-11-26 | Coke-oven gas cooling and waste heat recovery device |
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CN201420719618.9U CN204251571U (en) | 2014-11-26 | 2014-11-26 | Coke-oven gas cooling and waste heat recovery device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104403700A (en) * | 2014-11-26 | 2015-03-11 | 山东钢铁股份有限公司 | Device and method for coke oven gas cooling and residual heat recycling |
CN108251144A (en) * | 2018-01-29 | 2018-07-06 | 中冶焦耐(大连)工程技术有限公司 | The technique and system of tar final dewatering are realized using heat pump unit recovery waste heat |
CN110440626A (en) * | 2019-09-05 | 2019-11-12 | 荏原冷热系统(中国)有限公司 | Ammonia still process column overhead ammonia steam heat recovery system and coking process system |
-
2014
- 2014-11-26 CN CN201420719618.9U patent/CN204251571U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104403700A (en) * | 2014-11-26 | 2015-03-11 | 山东钢铁股份有限公司 | Device and method for coke oven gas cooling and residual heat recycling |
CN108251144A (en) * | 2018-01-29 | 2018-07-06 | 中冶焦耐(大连)工程技术有限公司 | The technique and system of tar final dewatering are realized using heat pump unit recovery waste heat |
CN108251144B (en) * | 2018-01-29 | 2023-08-01 | 中冶焦耐(大连)工程技术有限公司 | Process and system for realizing final dehydration of tar by recycling waste heat of heat pump unit |
CN110440626A (en) * | 2019-09-05 | 2019-11-12 | 荏原冷热系统(中国)有限公司 | Ammonia still process column overhead ammonia steam heat recovery system and coking process system |
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Granted publication date: 20150408 Termination date: 20181126 |