CN202246868U - Internal gas fuel heating steel wire continuous phosphorization tank set - Google Patents
Internal gas fuel heating steel wire continuous phosphorization tank set Download PDFInfo
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- CN202246868U CN202246868U CN2011203973955U CN201120397395U CN202246868U CN 202246868 U CN202246868 U CN 202246868U CN 2011203973955 U CN2011203973955 U CN 2011203973955U CN 201120397395 U CN201120397395 U CN 201120397395U CN 202246868 U CN202246868 U CN 202246868U
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- phosphatization
- steel wire
- cell body
- fiery
- fiery cigarette
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Abstract
The utility model relates to an internal gas fuel heating steel wire continuous phosphorization tank set, which includes a phosphorization tank body, and is characterized in that a flat and long fire smoke passage box body is arranged in the phosphorization tank body and being parallel to the length direction of the phosphorization tank body, and the bottom part of the fire smoke passage box body is fixedly supported through a box body bracket; a combustion nozzle is arranged in the phosphorization tank body, a fire smoke ejection opening of the combustion nozzle faces downward to be directly communicated with the interior of the fire smoke passage box body; and the two ends of the fire smoke passage box body are connected with smoke exhaust pipes respectively, and the pipe orifices of the smoke exhaust pipes face upward and are higher than the liquid level of phosphating solution. The internal gas fuel heating steel wire continuous phosphorization tank set has an ingenious and reasonable structure, has high heat conducting efficiency by arranging the fire smoke passage box body in the phosphorization tank body and adopting the combustion nozzle to directly heat and combust the fire smoke passage by facing to the fire smoke passage, has low cost, is energy-saving and environment-friendly, and saves site; and the small, flat and long fire smoke passage box body occupies small volume in the phosphorization tank body, has big heat conducting area and high heat conducting efficiency, doesn't influence the wire passing operation, has small slagbonding area and little slagbonding amount, and is easy to clean.
Description
Technical field
The utility model belongs to the Steel Wire Heat Treatment equipment technical field, specifically relates to the continuous phosphatization scouring machine of a kind of built-in combustion gas heating steel wire group.
Background technology
In the prior art,, need carry out various thermal treatments to steel wire usually in order to improve the over-all properties of steel wire.Process wire need apply or reaction generation one deck slip coating in Steel Wire Surface after cleaning, and slip coating helps carrying out smoothly of road drawing procedure down.
At present each manufacturer generally adopts phosphate coat or Borax coating as slip coating, and phosphatization makes steel wire pass through 80 ℃ ~ phosphatization liquid more than 85 ℃ exactly, through the reaction of certain hour, forms phosphatize phosphate coat in Steel Wire Surface.Domestic at present, international like product still adopts the heating of prior steam coil tube type to the heating of thermal treatment phosphatization groove.Several point defects below prior steam coil tube type type of heating exists: (1), employing steam heating mode; Heat release when maintenance heat is handled heat in the phosphatization groove temperature and mainly come from high-temperature steam and transfer liquid state to by gaseous state; Very big to the requirement of steam like this; Cost is very high, and the hot water emission after the high-temperature steam conversion falls the waste that has also caused the energy.(2) the steam heating mode needs the auxiliary construction boiler; The facility of place and relevant delivering vapor is provided, and steam coils need arrange in the phosphatization cell body that at least three enclose, it is big to have occupied the intravital space of phosphatization groove; And the slagging scorification area is big; Need clear up phosphorus slag, and steam coils makes troubles also for the cleaning of phosphatization groove everyday, cause wastage of material and artificial waste.
Summary of the invention
The purpose of the utility model is to overcome the deficiency that exists in the prior art; The continuous phosphatization scouring machine of ingenious, the rational built-in combustion gas heating steel wire of a kind of structure group is provided; Fiery cigarette channel casing is set in the phosphatization cell body; Adopt the Sweet natural gas burner directly to aim at fiery cigarette channel heating flame, energy-saving and environmental protection and saving place.
The technical scheme that provides according to the utility model: the continuous phosphatization scouring machine of built-in combustion gas heating steel wire group; Comprise the phosphatization cell body; It is characterized in that: be provided with the prolate shape fire cigarette channel casing that laterally arranges along phosphatization cell body length direction in the said phosphatization cell body, fiery cigarette channel bottom half is through the antinose-dive leg support fixation; Be provided with burner in the said phosphatization cell body, the fiery cigarette ejiction opening of burner directly is communicated with fiery cigarette channel box house downwards; Said fiery cigarette channel tank ends is connected with smoke exhaust pipe respectively, and the mouth of pipe of smoke exhaust pipe upwards and exceed the liquid level of phosphatization liquid.
As the further improvement of the utility model, the transverse section of said fiery cigarette channel casing is trapezoidal, and the width of fiery cigarette channel casing is increased to the top by its bottom gradually.
As the further improvement of the utility model, the actual internal area of said burner fire cigarette ejiction opening increases along fiery cigarette emission direction gradually.
As the further improvement of the utility model, said burner is arranged on the mid-way of phosphatization cell body length direction and near the steel wire end of incoming cables of steel wire phosphatization cell body.
Further improvement as the utility model; Be provided with the fiery smoke shelf plate that adopts fire-resistant heat insulating material to process directly over the mouth of pipe of said smoke exhaust pipe; Fire smoke shelf plate is discharged under the side direction of fiery cigarette and is bent certain angle; So that the fiery cigarette of discharge towards phosphatization liquid, is sealed fiery cigarette in the vertical insertion of the fiery smoke shelf plate opposite side bending downwards 90 degree phosphatization liquid.
Further improvement as the utility model; Be fitted with cover plate assembly on the said phosphatization cell body; Cover plate assembly comprises securing cover plate and removable cover; Securing cover plate is provided with along phosphatization cell body length direction, and is fixed on the midway of phosphatization cell body width, and the removable cover that can raise is installed respectively in the securing cover plate both sides; Said burner is fixedly mounted on the securing cover plate.
The utility model compared with prior art; Advantage is: (1), the utility model structure are ingenious, reasonable, and fiery cigarette channel casing is set in the phosphatization cell body, adopt the Sweet natural gas burner directly to aim at fiery cigarette channel heating flame; Heating temperature can be up to 1000 ℃; Heat conduction efficiency is 3 ~ 5 times of prior steam heating technique, and cost is low, energy-saving and environmental protection and saving place; (2) the fiery cigarette channel casing in the utility model is small and exquisite prolate shape; Its volume that in the phosphatization cell body, occupies is little; Can make like this to have bigger heat transfer area and the heat transfer efficiency of Geng Gao between fiery cigarette channel casing and the phosphatization liquid, not influence and wear the silk operation, the slagging scorification area is little; The slagging scorification amount is few, easily cleaning.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A view of Fig. 1.
Fig. 4 is the B-B view of Fig. 1.
Fig. 5 is the C portion enlarged diagram among Fig. 1.
Description of reference numerals: 1-phosphatization cell body, 2-fiery cigarette channel casing, 3-the first Wirewinding roller, 4-support roller device, 4.1-support, 4.2-carrying roller, 5-antinose-dive leg, 6-branch means, 7-burner, 7.1-fiery cigarette ejiction opening, 8-liquid-inlet pipe, 9-the second Wirewinding roller, 10-smoke exhaust pipe, 11-outlet divide coil holder, 12-fiery smoke shelf plate, 13-cover plate assembly, 13.1-securing cover plate, 13.2-removable cover, 14-steel wire, 15-inlet wire to divide coil holder, 16-blow-off pipe.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the utility model is described further.
As shown in the figure: the continuous phosphatization scouring machine of the built-in combustion gas heating steel wire group among the embodiment mainly divides coil holder 11, fiery smoke shelf plate 12, cover plate assembly 13, inlet wire to divide component such as coil holder 15 and blow-off pipe 16 to form by phosphatization cell body 1, fiery cigarette channel casing 2, first Wirewinding roller 3, support roller device 4, antinose-dive leg 5, branch means 6, burner 7, liquid-inlet pipe 8, second Wirewinding roller 9, smoke exhaust pipe 10, outlet.
Like Fig. 1 ~ shown in Figure 4, said phosphatization cell body 1 is through base support, and phosphatization cell body 1 is provided with liquid-inlet pipe 8, and 1 one of phosphatization cell bodies are provided with blow-off pipe 16; Inlet wire divides coil holder 15, outlet to divide coil holder 11 to be separately positioned on two of phosphatization cell body 1; First Wirewinding roller 3 is arranged on phosphatization cell body 1 front end, and second Wirewinding roller 9 is arranged on phosphatization cell body 1 rear end, and first Wirewinding roller 3 and second Wirewinding roller 9 are used for steel wire 14 is pressed in the immersion phosphatization liquid; A plurality of branch means 6 are arranged in the phosphatization cell body 1 equally spacedly, and branch means 6 is used to hold steel wire 14 and keeps steel wire 14 not disorderly; A plurality of support roller devices 4 equidistantly are installed on the phosphatization cell body 1, and support roller device 4 mainly comprises carrying roller 4.2 and support 4.1, and support 4.1 is fixed on phosphatization cell body 1 both sides, and carrying roller 4.2 is across phosphatization cell body 1, and carrying roller 4.2 two ends are supported through support 4.1 respectively and installed; Be fitted with cover plate assembly 13 on the said phosphatization cell body 1, so that, prevent that heat scatters and disappears save energy to the insulation of the phosphatization liquid in the phosphatization cell body 1.Cover plate assembly 13 mainly comprises securing cover plate 13.1 and removable cover 13.2; Securing cover plate 13.1 is along the 1 length direction setting of phosphatization cell body; And be fixed on the midway of phosphatization cell body 1 width, the removable cover 13.2 that can raise is installed respectively in securing cover plate 13.1 both sides.
Like Fig. 1 ~ shown in Figure 4, said fiery cigarette channel casing 2 is a prolate shape, and fiery cigarette channel casing 2 is set in parallel in the phosphatization cell body 1 along the length direction of phosphatization cell body 1, and fiery cigarette channel casing 2 bottoms are through antinose-dive leg 5 support fixation; Said burner 7 is arranged in the phosphatization cell body 1, and burner 7 is fixedly mounted on the securing cover plate 13.1 in the cover plate assembly 13, and the fiery cigarette ejiction opening 7.1 of burner 7 directly is communicated with fiery cigarette channel casing 2 inside downwards; Said fiery cigarette channel casing 2 two ends are connected with smoke exhaust pipe 10 respectively, and the mouth of pipe of smoke exhaust pipe 10 upwards and exceed the liquid level of phosphatization liquid.
Like Fig. 1, Fig. 3, shown in Figure 4; Said fiery cigarette channel casing 2 is set to prolate shape and erects placement by diagramatic way; Its volume that in phosphatization cell body 1, occupies is little; Can make like this to have bigger heat transfer area and the heat transfer efficiency of Geng Gao between fiery cigarette channel casing 2 and the phosphatization liquid, not influence simultaneously and wear the silk operation; The transverse section of fire cigarette channel casing 2 is trapezoidal, and the slagging scorification area is little, and the slagging scorification amount is few, easily cleaning; The width of fire cigarette channel casing 2 is increased to the top by its bottom gradually; Because the temperature of fiery cigarette is outwards reduced by fiery cigarette ejiction opening 7.1 gradually; The fiery cigarette channel casing 2 of said structure can make fiery cigarette balanced more to the heating of phosphatization liquid; The design of fire smoke box body weight equates with its buoyancy in water basically, thereby can alleviate the support burden of support 5.
As shown in Figure 1; The actual internal area of said burner 7 fiery cigarette ejiction openings 7.1 increases along fiery cigarette emission direction gradually; Thereby make the trend that the fiery cigarette of ejection has had cigarette channel casing 2 two ends that warm oneself in front of a fire to separate, fiery cigarette can not fling on the cigarette channel casing 2 that warms oneself in front of a fire over against the position of fiery cigarette ejiction opening 7.1, avoids fiery cigarette channel casing 2 local superheatings; Improve the work-ing life of fiery cigarette channel casing 2, also improved heating efficiency simultaneously.
As shown in Figure 1, said burner 7 is arranged on the mid-way of phosphatization cell body 1 length direction and near steel wire 14 ends of incoming cables of steel wire 14 phosphatization cell bodies 1.Because steel wire 14 temperature that just got in the phosphatization cell body 1 are lower; Cryogenic steel wire 14 can make the cooling of phosphatization liquid when just having got into; In order to make the phosphatization liquid temp close the requirement of symbol phosphatization operation; The Heating temperature of phosphatization cell body 1 leading portion needs higher slightly, thus the utility model with the position of burner 7 be provided with more near steel wire 14 ends of incoming cables of phosphatization cell body 1.
Like Fig. 1, shown in Figure 5, be provided with the fiery smoke shelf plate 12 that adopts fire-resistant heat insulating material to process directly over the mouth of pipe of said smoke exhaust pipe 10, fire-resistant heat insulating material can adopt existing matured product; Bend certain angle under one side direction of the fiery cigarette of fire smoke shelf plate 12 discharges; So that the fiery cigarette of discharging is towards phosphatization liquid; The vertical insertion in the phosphatization liquid of fire smoke shelf plate 12 opposite sides 90 degree of bending downwards sealed fiery cigarette; Can prevent that so fiery cigarette from directly upward dashing and heating steel wire 14, avoids the quality product of steel wire 14 to be affected.
The working process of the utility model is following:
The steel wire that need not carry out phosphatization directly divides coil holder 15 upwards through inlet wire, supports through the support roller device on the phosphatization cell body 14, and divides coil holder 11 to get into postchannel process from outlet and handle.
Claims (6)
1. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire group; Comprise phosphatization cell body (1); It is characterized in that: be provided with the prolate shape fire cigarette channel casing (2) that laterally arranges along phosphatization cell body (1) length direction in the said phosphatization cell body (1), fiery cigarette channel casing (2) bottom is through antinose-dive leg (5) support fixation; Be provided with burner (7) in the said phosphatization cell body (1), the fiery cigarette ejiction opening (7.1) of burner (7) directly is communicated with fiery cigarette channel casing (2) inside downwards; Said fiery cigarette channel casing (2) two ends are connected with smoke exhaust pipe (10) respectively, and the mouth of pipe of smoke exhaust pipe (10) upwards and exceed the liquid level of phosphatization liquid.
2. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire as claimed in claim 1 group, it is characterized in that: the transverse section of said fiery cigarette channel casing (2) is trapezoidal, the width of fiery cigarette channel casing (2) is increased to the top by its bottom gradually.
3. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire as claimed in claim 1 group, it is characterized in that: the actual internal area of the fiery cigarette ejiction opening of said burner (7) (7.1) increases along fiery cigarette emission direction gradually.
4. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire as claimed in claim 1 group is characterized in that: said burner (7) is arranged on the mid-way of phosphatization cell body (1) length direction and near steel wire (14) end of incoming cables of steel wire (14) phosphatization cell body (1).
5. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire as claimed in claim 1 group; It is characterized in that: be provided with the fiery smoke shelf plate (12) that adopts fire-resistant heat insulating material to process directly over the mouth of pipe of said smoke exhaust pipe (10); Bend certain angle under one side direction of the fiery cigarette of fire smoke shelf plate (12) discharge; So that the fiery cigarette of discharging is towards phosphatization liquid, fiery smoke shelf plate (12) opposite side bends vertical the insertion in the phosphatization liquid of 90 degree downwards and seals fiery cigarette.
6. the continuous phosphatization scouring machine of built-in combustion gas heating steel wire as claimed in claim 1 group; It is characterized in that: be fitted with cover plate assembly (13) on the said phosphatization cell body (1); Cover plate assembly (13) comprises securing cover plate (13.1) and removable cover (13.2); Securing cover plate (13.1) is along phosphatization cell body (1) length direction setting; And be fixed on the midway of phosphatization cell body (1) width, the removable cover (13.2) that can raise is installed respectively in securing cover plate (13.1) both sides; Said burner (7) is fixedly mounted on the securing cover plate (13.1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203973955U CN202246868U (en) | 2011-10-18 | 2011-10-18 | Internal gas fuel heating steel wire continuous phosphorization tank set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203973955U CN202246868U (en) | 2011-10-18 | 2011-10-18 | Internal gas fuel heating steel wire continuous phosphorization tank set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202246868U true CN202246868U (en) | 2012-05-30 |
Family
ID=46108138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203973955U Withdrawn - After Issue CN202246868U (en) | 2011-10-18 | 2011-10-18 | Internal gas fuel heating steel wire continuous phosphorization tank set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202246868U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102321882A (en) * | 2011-10-18 | 2012-01-18 | 无锡市新科冶金设备有限公司 | Built-in gas heated steel wire continuous phosphating tank unit |
-
2011
- 2011-10-18 CN CN2011203973955U patent/CN202246868U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102321882A (en) * | 2011-10-18 | 2012-01-18 | 无锡市新科冶金设备有限公司 | Built-in gas heated steel wire continuous phosphating tank unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120530 Effective date of abandoning: 20130306 |
|
| RGAV | Abandon patent right to avoid regrant |