CN202245069U - Vertical cooling machine for plastic sandwich board production line - Google Patents
Vertical cooling machine for plastic sandwich board production line Download PDFInfo
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- CN202245069U CN202245069U CN2011204055109U CN201120405510U CN202245069U CN 202245069 U CN202245069 U CN 202245069U CN 2011204055109 U CN2011204055109 U CN 2011204055109U CN 201120405510 U CN201120405510 U CN 201120405510U CN 202245069 U CN202245069 U CN 202245069U
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- sprocket
- chain wheel
- driven sprocket
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Abstract
The utility model discloses a vertical cooling machine for a plastic sandwich board production line, belonging to equipment for a hard foamed plastic sandwich board production line. The vertical cooling machine comprises a rack, chain wheels, a chain, brackets, a speed reducer and a motor and is characterized in that the distance from a supporting lug to the ground is larger than the length of the bracket; a driving chain wheel and three driven chain wheels are arranged in the same vertical plane; the distances from the axles of the driving chain wheel and the third chain wheel to the ground are same, the distance from the axis of the first driven chain wheel to the ground is larger than the distance from the axis of the second driven chain wheel to the ground, the inner inclination alpha of a connecting line of the axis of the first driven chain wheel and the axis of the driving chain wheel is larger than or equal to 1 DEG and smaller than or equal to 5 DEG, the lower inclination beta of a connecting line of the axis of the first driven chain wheel and the axis of the second driven chain wheel is larger than or equal to 8 DEG and smaller than or equal to 12 DEG, and the inner inclination gamma of a connecting line of the axis of the second driven chain wheel and the axis of the third driven chain wheel is larger than or equal to 1 DEG and smaller than or equal to 5 DEG; and the top end of a baffle plate is in interference fit with the sides of supporting plates of adjacent brackets. Compared with the traditional horizontal stripped cooling machine, the vertical cooling machine has the advantages that the installation occupying area is reduced by 1/2, and the utilization ratio of the equipment is increased from 50% to 75%.
Description
Technical field: the utility model belongs to the equipment of rigid foam battenboard tinuous production, the vertical cooler in particularly a kind of plastic clip core manufacturing line.
Background technology: the cooler of plastic clip core manufacturing line is that a kind of to be used to produce upper and lower surface layer be hard plate material; The centre is flame-retardant polyurethane, polyisocyanurate, phenolic foamed plastics sandwich sheet, rigid foam battenboard tinuous production specialized equipment.The cooler of prior art as shown in Figure 3; The strip shape frame 01 that comprises horizontal configuration; Be fixed in the sprocket wheel 02 at frame two ends, be matched with the chain 03 of sprocket wheel, base portion is fixed in the carriage 04 on the chain; And be coupling in the reductor of sprocket wheel, drive speed reducer have a motor of braking function at a slow speed.The needs of producing when last process plastic clip core 010 cooling, as shown in Figure 2; In the time of above roller path moves to carriage 04, through the infrared control device detection and location, startup in time has the motor of braking function at a slow speed; Order about sprocket wheel 02 through reductor and turn over a tooth pitch; The chain 03 that is matched with on the sprocket wheel and then turns over a joint, and base portion is fixed in carriage 04 on this joint of chain thereupon from roller path, and the plastic clip core 010 of needs cooling is lifted; When the plastic clip core of second needs cooling subsequently moves to the position of infrared control device detection and location; Repeat the course of action that above-mentioned carriage lifts the plastic clip core; So continue; Piece of plastic clip core of needs cooling is lifted, be positioned on the carriage one by one of the direction operation shown in the arrow in Fig. 2.When total length surpasses the chain 03 more than 20 meters; Operate on the carriage of every pitch chain bar of the about 10 meters parts above the frame; When all being placed with the plastic clip core 010 that needs cooling; Aforementioned first plastic clip core that needs cooling is through natural cooling process about 1 hour in air, and when arriving the chain wheel location of the frame other end, its inner and outer temperatures also just progressively has been reduced to the temperature of technological requirement regulation; Along with the ahead running of chain, the aforementioned first plastic clip core that has reached the cool down criteria requirement falls on the roller path of next procedure from carriage, accomplished the refrigerating work procedure process, so continues.
The strip shape cooler of this horizontal configuration of prior art exists following not enough in actual use:
1, the equipment installation area that need take is big.Usually; Need to install many this coolers; The workshop area that then takies is considerable especially; Caused the capital construction investment of factory building workshop high on the one hand, under the situation that original factory building workshop building area can't increase, the strip shape cooler of this horizontal configuration just can't actual installation and use on the other hand.Strip shape cooler with the horizontal configuration of common design-calculated is an example; Chain length is more than 20 meters; The cooling of being fixed on the chain is turning to the two ends sprocket wheel when being level attitude with carriage; The mutual spacing on their top reaches 10 meters at least, because the width of cooler needs 5 meters, so single device is installed and the area that takies when using 50 sq ms nearly.
2, capacity utilization rate and production efficiency are lower, have much room for improvement.As stated, total length surpasses chain more than 20 meters just on run to frame the time, and the carriage on every pitch chain bar of its about 10 meters upper parts could placements needs the plastic clip core that cool off; And operate in the carriage on every pitch chain bar of the about 10 meters parts below the frame, because towards downwards, and can only vacantly move.That is to say, in the operational process of the strip shape cooler of this horizontal configuration, the half the equipment of only having an appointment, the half the time is really being carried out the actv. cooling operations, and its capacity utilization rate, production efficiency obviously have the potential possibility of raising.
This shows, study and design a kind of equipment that reduced significantly required area occupied is installed, and the novel cooler that has improved capacity utilization rate and production efficiency is necessary.
The utility model content: the purpose of the utility model is that to overcome prior art be not enough; Research also designs a kind of equipment that reduced significantly required area occupied is installed, and improved the vertical cooler of the plastic clip core manufacturing line of capacity utilization rate and production efficiency.
The technical scheme that realizes the utility model purpose is: a kind of vertical cooler of plastic clip core manufacturing line; Comprise frame, be fixed in the sprocket wheel on the frame, be matched with the chain of sprocket wheel; Base portion is fixed in the carriage on the chain; And be coupling in the reductor of sprocket wheel, drive speed reducer have a motor of braking function at a slow speed, it is characterized in that:
The bottom spike of said frame apart from the length of floor level greater than the supporting plate that constitutes carriage, its design-calculated technique effect is a carriage when running to the bottom of frame, ground can not touched in the supporting plate top of carriage;
The drive sprocket of said composition sprocket wheel; 3 driven sprockets that are matched with successively on the chain all are disposed in the same perpendicular perpendicular to the ground; Its design-calculated technique effect is in the strip shape cooler with the horizontal configuration of prior art; Originally driving and driven sprocket wheel horizontal arrangement is changed into vertical configuration;
The distance of shaft centers of drive sprocket and the 3rd driven sprocket that is positioned at frame lower is overhead highly identical; Be positioned at upper rack the 1st driven sprocket distance of shaft centers overhead height greater than the distance of shaft centers height overhead of the 2nd driven sprocket; The axial connecting line of the 1st driven sprocket and drive sprocket and the size of passing the leaning angle α between the perpendicular line in the 1st driven sprocket axle center are 1 °≤α≤5 °; The axial connecting line of the 1st driven sprocket and the 2nd driven sprocket and the size of passing the angle of declination β between the horizon in the 2nd driven sprocket axle center are 8 °≤β≤12 °; The axial connecting line of the 2nd driven sprocket and the 3rd driven sprocket and the size of passing the leaning angle γ between the perpendicular line in the 2nd driven sprocket axle center are 1 °≤γ≤5 °; Above design-calculated technique effect be make run between drive sprocket to the 1 driven sprocket, the supporting plate of the carriage between the 2nd driven sprocket to the 3 driven sprockets is from base portion certain angle that is upturned; The plastic clip core of guaranteeing to be positioned over the needs cooling on the carriage can be from landing on the carriage; And turn over vertex the 1st driven sprocket, run on the carriage between the 1st to the 2nd driven sprocket supporting plate from base portion certain angle that turns forward, the plastic clip core that is positioned over the needs cooling on the carriage stirs the supporting plate back side of inclining and leaning against adjacent previous carriage;
The top free-running fit of the baffle plate of said and the supporting plate arranged perpendicular that constitutes carriage is in the supporting plate side of adjacent brackets; Its design-calculated technique effect is that the plastic clip core of the needs cooling on the carriage that is positioned between the 1st to the 2nd driven sprocket stirs when inclining the supporting plate back side that leans against adjacent previous carriage, can not leaking down above the gap of plastic clip core thickness from two adjacent carriages.
The purpose of the utility model can also adopt following further technical measures to realize:
The described sprocket wheel that is coupling in the reductor of sprocket wheel is meant the drive sprocket that is coupling in sprocket wheel.
The top free-running fit of the baffle plate of described and the supporting plate arranged perpendicular that constitutes carriage is in the supporting plate side of adjacent brackets, and the gap width of free-running fit is less than the thickness of the plastic clip core of needs cooling.Its design-calculated technique effect is that the further plastic clip core that guarantees to be positioned over the needs cooling on the carriage between the 1st to the 2nd driven sprocket stirs when inclining the supporting plate back side that leans against adjacent previous carriage, can not leaking down above the gap of plastic clip core thickness from two adjacent carriages.
The operational process of the vertical cooler of the plastic clip core manufacturing line that the utility model is implemented to obtain, identical with the operational process of the cooler of aforementioned prior art, just from the running in the horizontal surface of prior art, change into and running in the vertical plane.
The vertical cooler of the plastic clip core manufacturing line that the utility model enforcement obtains through on probation, has compared with prior art shown following beneficial effect:
1, reduced equipment significantly required area occupied has been installed.Area at least 50 sq ms that the single device installation of the strip shape cooler of the horizontal configuration of prior art need take; The vertical cooler of the plastic clip core manufacturing line that the utility model enforcement of same 5 meters width specifications and 20 meters length of chain obtains, the spacing of the adjacent spike of its frame only needs 5 meters, and the area that the single device installation need take is 5 meters * 5 meters=25 sq ms.That is to say, compared with prior art equipment install required area occupied reduced half the, thereby the capital construction investment of having saved the factory building workshop significantly on the one hand; On the other hand, under the situation that original factory building workshop building area can't increase, the vertical cooler of the plastic clip core manufacturing line that the utility model enforcement obtains still maybe actual installation and place in operation.
2, capacity utilization rate and production efficiency have been improved.As previously mentioned; In the operational process of the strip shape cooler of the horizontal configuration of prior art; The half the equipment of only having an appointment, the half the time is really being carried out the actv. cooling operations, and the vertical cooler of the plastic clip core manufacturing line that the utility model is implemented to obtain; Carriage is towards part downward, vacant operation; Only limit to account between the 3rd driven sprocket to the drive sprocket part of whole chain length 1/4th, that is to say, have in the whole service process to be placed with the plastic clip core that needs cooling on 3/4ths the carriage.This just means have 3/4ths equipment, 3/4ths time of run carrying out the actv. cooling operations in the whole service process.Through measuring and calculating, compared with prior art its capacity utilization rate brings up to 75% from 50%; All be placed with the plastic clip core that needs cooling on 3/4ths the carriage owing to have, be reduced under the prerequisite of technological requirement set point of temperature satisfying plastic clip core inner and outer temperatures, obviously can suitably accelerate running velocity, thereby enhance productivity.
Description of drawings: Fig. 1 is the scheme drawing that meets the utility model thematic structure; Fig. 2 is the schematic side view that meets the utility model thematic structure; Fig. 3 is the strip shape Refrigerator structure scheme drawing of the horizontal configuration of prior art.
The specific embodiment: the implementation detail of the utility model is explained as follows below in conjunction with accompanying drawing:
Like Fig. 1, shown in 2, a kind of vertical cooler of plastic clip core manufacturing line comprises frame 1; Be fixed in the sprocket wheel 2 on the frame; Be matched with the chain 3 of sprocket wheel, base portion is fixed in the carriage 4 on the chain, and is coupling in the reductor 5 of sprocket wheel; Drive speed reducer have a motor 6 of braking function at a slow speed, it is characterized in that
---the bottom spike 11 of said frame apart from the length of floor level greater than the supporting plate 41 that constitutes carriage;
---the drive sprocket 21 of said composition sprocket wheel; 1st, 2,3 driven sprockets 22,23,24 all are disposed in the same perpendicular perpendicular to the ground; The distance of shaft centers of drive sprocket 21 and the 3rd driven sprocket 24 that is positioned at frame lower is overhead highly identical; Be positioned at upper rack the 1st driven sprocket 22 distance of shaft centers overhead height greater than the distance of shaft centers height overhead of the 2nd driven sprocket 23; The axial connecting line of the 1st driven sprocket 22 and drive sprocket 21 and the size of passing the leaning angle α between the perpendicular line in the 1st driven sprocket 22 axle center are 1 °≤α≤5 °; The axial connecting line of the 1st driven sprocket 22 and the 2nd driven sprocket 23 and pass between the horizon in the 1st driven sprocket 22 axle center between the size of angle of declination β be 8 °≤β≤12 °, the axial connecting line of the 2nd driven sprocket 23 and the 3rd driven sprocket 24 and the size of passing the leaning angle γ between the perpendicular line in the 2nd driven sprocket 23 axle center are 1 °≤γ≤5 °;
---the top free-running fit of the baffle plate 42 of said and the supporting plate arranged perpendicular that constitutes carriage is in supporting plate 41 sides of adjacent brackets.
As shown in Figure 2, the described sprocket wheel that is coupling in the reductor of sprocket wheel is meant the drive sprocket 21 that is coupling in sprocket wheel.
As shown in Figure 1, the top free-running fit of the baffle plate 42 of described and the supporting plate arranged perpendicular that constitutes carriage is in supporting plate 41 sides of adjacent brackets, and the gap width of free-running fit is less than the thickness of the plastic clip core 10 of needs cooling.
In the practical implementation; The bottom spike 11 of frame apart from the length of floor level greater than the supporting plate 41 that constitutes carriage; What select bottom spike 11 for use is 2 meters apart from floor level; With the top free-running fit of the baffle plate 42 of the supporting plate arranged perpendicular that constitutes carriage in supporting plate 41 sides of adjacent brackets, the gap width of free-running fit is 20 millimeters.
Selecting for use of three inclination angles tabulated as follows:
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| α | 1° | 2° | 3° | 4° | 5° |
| β | 8° | 9° | 10° | 11° | 12° |
| γ | 1° | 2° | 3° | 4° | 5° |
Claims (3)
1. the vertical cooler of a plastic clip core manufacturing line comprises frame (1), is fixed in the sprocket wheel (2) on the frame; Be matched with the chain (3) of sprocket wheel, base portion is fixed in the carriage (4) on the chain, and is coupling in the reductor (5) of sprocket wheel; The motor of drive speed reducer (6) is characterized in that
---the bottom spike (11) of said frame apart from the length of floor level greater than the supporting plate (41) that constitutes carriage;
---the drive sprocket (21) of said composition sprocket wheel; 1st, 2,3 driven sprockets (22,23,24) all are disposed in the same perpendicular perpendicular to the ground; The distance of shaft centers of drive sprocket (21) and the 3rd driven sprocket (24) that is positioned at frame lower is overhead highly identical; Be positioned at upper rack the 1st driven sprocket (22) distance of shaft centers overhead height greater than the distance of shaft centers height overhead of the 2nd driven sprocket (23); The axial connecting line of the 1st driven sprocket (22) and drive sprocket (21) and the size of passing the leaning angle α between the perpendicular line in the 1st driven sprocket (22) axle center are 1 °≤α≤5 °; The axial connecting line of the 1st driven sprocket (22) and the 2nd driven sprocket (23) and the size of passing the angle of declination β between the horizon in the 1st driven sprocket (22) axle center are 8 °≤β≤12 °, and the axial connecting line of the 2nd driven sprocket (23) and the 3rd driven sprocket (24) and the size of passing the leaning angle γ between the perpendicular line in the 2nd driven sprocket (23) axle center are 1 °≤γ≤5 °:
---the top free-running fit of the baffle plate (42) of said and the supporting plate arranged perpendicular that constitutes carriage is in supporting plate (41) side of adjacent brackets.
2. the vertical cooler of plastic clip core manufacturing line according to claim 1 is characterized in that the described sprocket wheel that is coupling in the reductor of sprocket wheel, is meant the drive sprocket (21) that is coupling in sprocket wheel.
3. the vertical cooler of plastic clip core manufacturing line according to claim 1; The top free-running fit of baffle plate (42) that it is characterized in that described and the supporting plate arranged perpendicular that constitutes carriage is in supporting plate (41) side of adjacent brackets, and the gap width of free-running fit is less than the thickness of the plastic clip core (10) of needs cooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204055109U CN202245069U (en) | 2011-10-24 | 2011-10-24 | Vertical cooling machine for plastic sandwich board production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204055109U CN202245069U (en) | 2011-10-24 | 2011-10-24 | Vertical cooling machine for plastic sandwich board production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202245069U true CN202245069U (en) | 2012-05-30 |
Family
ID=46106346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204055109U Expired - Fee Related CN202245069U (en) | 2011-10-24 | 2011-10-24 | Vertical cooling machine for plastic sandwich board production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202245069U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587994A (en) * | 2013-11-22 | 2014-02-19 | 芜湖集拓橡胶技术有限公司 | Cooling channel conveying frame |
| CN107214124A (en) * | 2017-06-01 | 2017-09-29 | 江苏凡润电子有限公司 | The cleaning air drying system of television backboard stamping parts |
-
2011
- 2011-10-24 CN CN2011204055109U patent/CN202245069U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587994A (en) * | 2013-11-22 | 2014-02-19 | 芜湖集拓橡胶技术有限公司 | Cooling channel conveying frame |
| CN107214124A (en) * | 2017-06-01 | 2017-09-29 | 江苏凡润电子有限公司 | The cleaning air drying system of television backboard stamping parts |
| CN107214124B (en) * | 2017-06-01 | 2023-02-28 | 江苏凡润电子有限公司 | Cleaning and air-drying system for television backboard stamping part |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20151024 |
|
| EXPY | Termination of patent right or utility model |