CN202243730U - Cab overturning device for cab-over-engine truck - Google Patents
Cab overturning device for cab-over-engine truck Download PDFInfo
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- CN202243730U CN202243730U CN2011204079565U CN201120407956U CN202243730U CN 202243730 U CN202243730 U CN 202243730U CN 2011204079565 U CN2011204079565 U CN 2011204079565U CN 201120407956 U CN201120407956 U CN 201120407956U CN 202243730 U CN202243730 U CN 202243730U
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Abstract
本实用新型公开了一种平头货车驾驶室翻转装置,包括前端下方铰接在车架底盘上的驾驶室,其特征在于,所述驾驶室下方位于前端铰接处之后还设置有四杆举升机构和推举机构,所述四杆举升机构包括端部相互铰接形成一个菱形的四根连杆,四根连杆构成的菱形的一端铰接在车架底盘上,对角的另一端对应铰接在驾驶室下方;所述推举机构包括一个具有伸缩控制功能的伸缩杆,所述伸缩杆水平设置且前端连接在四杆举升机构中间后方的一个铰接点上。本实用新型的翻转装置具有结构简单,成本便宜,利于实施;效率高,安全性高和操作性强的优点。
The utility model discloses an overturning device for a driver's cab of a flat-headed truck, which comprises a driver's cab whose lower front end is hinged on the frame chassis, and is characterized in that a four-bar lifting mechanism and a The lifting mechanism, the four-bar lifting mechanism includes four connecting rods whose ends are hinged to each other to form a rhombus. One end of the rhombus formed by the four connecting rods is hinged on the chassis of the frame, and the other end of the diagonal is correspondingly hinged on the cab. Below; the pushing mechanism includes a telescopic rod with telescopic control function, the telescopic rod is arranged horizontally and the front end is connected to a hinge point in the middle of the four-bar lifting mechanism. The turning device of the utility model has the advantages of simple structure, low cost, favorable implementation, high efficiency, high safety and strong operability.
Description
技术领域 technical field
本实用新型涉及一种汽车上使用的翻转机构,尤其是一种平头货车驾驶室翻转装置。 The utility model relates to an overturning mechanism used on automobiles, in particular to an overturning device for cabs of flat trucks.
背景技术 Background technique
目前我国中、重型载货汽车平头化、大型化、舒适化已成为发展趋势,平头化的设计使得发动机必须置于驾驶室下方,为了便于发动机等部件的维修,提出了平头载货汽车驾驶室向前翻转的要求,但是中、重型平头货车的驾驶室质量大多在600-800kg,部分重型车驾驶室质量可达1000kg,因此所需要的翻转力较大,这对驾驶室的翻转机构提出了较高的要求。国产重型车上普遍采用的扭杆式翻转机构只适合吨位较轻的驾驶室,同时,扭杆工作角度的确定对扭杆的使用寿命有很大的影响,在汽车行驶过程中,扭杆由于长时间承受扭矩作用以及不断的振动,刚度逐步衰减,最后使驾驶室难以翻起而失效,且扭杆锁紧存在安全隐患。备有手动液压翻转机构的重型车,虽然可以承载质量大的驾驶室,但由于目前液压件的可靠性较差,液压举升机构在使用中故障较多,并且由于完全靠手动,翻转速度极慢。 At present, the flat head, large size and comfort of medium and heavy trucks in my country have become the development trend. The flat head design makes the engine must be placed under the cab. In order to facilitate the maintenance of the engine and other components, a flat head truck cab is proposed. Forward flipping requirements, but the cab quality of medium and heavy trucks is mostly 600-800kg, and the cab quality of some heavy trucks can reach 1000kg, so the required flipping force is relatively large, which poses a challenge to the cab flip mechanism. higher requirements. The torsion bar turning mechanism commonly used on domestic heavy-duty vehicles is only suitable for cabs with a lighter tonnage. At the same time, the determination of the working angle of the torsion bar has a great impact on the service life of the torsion bar. Under the action of torque and constant vibration for a long time, the stiffness gradually decays, and finally the cab is difficult to turn up and fails, and the torsion bar locks a safety hazard. Although the heavy-duty vehicles equipped with manual hydraulic turning mechanism can carry a heavy cab, due to the poor reliability of the current hydraulic parts, the hydraulic lifting mechanism has many failures in use, and because it is completely manual, the turning speed is extremely high. slow.
国内现有专利中,也存在一些汽车驾驶室翻转的机构,比如我国申请号200710169917.4所公开的一种驾驶室翻转装置,再比如我国申请号200610147339.X所公开的一种汽车驾驶室翻转器,其均能够用于实现汽车驾驶室的翻转,但也同时存在结构复杂和安全隐患相对较大的缺陷。 In existing domestic patents, there are also some mechanisms for overturning automobile cabs, such as a cab overturning device disclosed in my country's application number 200710169917.4, and a vehicle cab overturner disclosed in my country's application number 200610147339.X. All of them can be used to realize the turning over of the vehicle cab, but they also have the disadvantages of complex structure and relatively large potential safety hazards.
实用新型内容 Utility model content
针对上述现有技术不足,本实用新型要解决的技术问题是:怎样提供一种结构简单,安全隐患小,操作可靠的平头货车驾驶室翻转装置。 Aiming at the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is: how to provide a cab overturning device for cabs of trucks with simple structure, little potential safety hazard and reliable operation.
为了解决上述技术问题,本实用新型中采用了如下的技术方案: In order to solve the problems of the technologies described above, the following technical solutions are adopted in the utility model:
一种平头货车驾驶室翻转装置,包括前端下方铰接在车架底盘上的驾驶室,其特点在于,所述驾驶室下方位于前端铰接处之后还设置有四杆举升机构和推举机构,所述四杆举升机构包括端部相互铰接形成一个菱形的四根连杆,四根连杆构成的菱形的一端铰接在车架底盘上,对角的另一端对应铰接在驾驶室下方;所述推举机构包括一个具有伸缩控制功能的伸缩杆,所述伸缩杆水平设置且前端连接在四杆举升机构中间后方的一个铰接点上。 An overturning device for cabs of flat trucks, comprising a cab hinged on the frame chassis below the front end, characterized in that a four-bar lifting mechanism and a pushing mechanism are arranged below the cab after the front hinge. The four-bar lifting mechanism includes four connecting rods whose ends are hinged to each other to form a rhombus. One end of the rhombus formed by the four connecting rods is hinged on the frame chassis, and the other end of the diagonal is correspondingly hinged below the cab; The mechanism includes a telescopic rod with a telescopic control function, the telescopic rod is arranged horizontally and its front end is connected to a hinge point in the middle and rear of the four-bar lifting mechanism.
本实用新型中,举升机构采用四个铰接的连杆构成,其结构简单,同时在推举机构的推动下,根据杠杠原理实现举升,具有省力好,效率高的特点。所述推举机构可以采用任意具有伸缩控制功能的现有机构,比如成品液压缸、气动伸缩机构、由伺服电机带动的丝杆螺母伸缩机构等,但优选采用下述的一种推举机构。 In the utility model, the lifting mechanism is composed of four hinged connecting rods, and its structure is simple. At the same time, under the promotion of the lifting mechanism, the lifting is realized according to the principle of levers, which has the characteristics of good labor saving and high efficiency. The pushing mechanism can adopt any existing mechanism with telescopic control function, such as a finished hydraulic cylinder, a pneumatic telescopic mechanism, a screw nut telescopic mechanism driven by a servo motor, etc., but the following pushing mechanism is preferably used.
作为推举机构的一种优化形式,所述推举机构包括储油槽、油泵电机、单向阀、溢流阀、三位四通电磁换向阀、节流阀、带伸缩臂的油缸;所述油泵电机一端通过油管连接到所述储油槽,另一端通过油管连接所述单向阀后再连接到所述三位四通电磁换向阀的一个进油接口,单向阀与三位四通电磁换向阀之间通过油管连接所述溢流阀后再连回到所述储油槽,所述三位四通电磁换向阀的回油接口通过管道连回到所述储油槽,三位四通电磁换向阀的两个出油接口分别通过油管连通到所述油缸内活塞的两端,油缸的伸缩臂即上述伸缩杆,伸缩臂设置在油缸内活塞上;三位四通电磁换向阀与油缸之间的油管内设置所述节流阀。 As an optimized form of the pushing mechanism, the pushing mechanism includes an oil storage tank, an oil pump motor, a one-way valve, an overflow valve, a three-position four-way electromagnetic reversing valve, a throttle valve, and an oil cylinder with a telescopic arm; the oil pump One end of the motor is connected to the oil storage tank through the oil pipe, and the other end is connected to the one-way valve through the oil pipe, and then connected to an oil inlet port of the three-position four-way electromagnetic reversing valve. The reversing valve is connected to the overflow valve through an oil pipe and then connected back to the oil storage tank, and the oil return interface of the three-position four-way electromagnetic reversing valve is connected back to the oil storage tank through a pipeline, and the three-position four-way solenoid valve is connected to the oil storage tank through a pipeline. The two oil outlet ports of the electromagnetic reversing valve are respectively connected to the two ends of the piston in the oil cylinder through the oil pipe. The telescopic arm of the oil cylinder is the above-mentioned telescopic rod, and the telescopic arm is set on the piston in the oil cylinder; The throttle valve is arranged in the oil pipe between the valve and the oil cylinder.
这样优化后,当启动油泵电机,压力油通过单向阀进入三位四通电磁换向阀,多余的油液将通过溢流阀流回储油槽,此时三位四通电磁换向阀控制在右侧位置,由于节流阀的作用驾驶室将被缓慢举升,保证安全性。到达指定位置后,三位四通电磁换向阀控制处在中间位置,起到保证油缸中压力不变的作用,从而保证驾驶室固定在指定位置。此时可以方便对发动机进行检修,检修完毕后,控制三位四通电磁换向阀处于左侧位置,油缸的进油口变成出油口,出油口变成进油口,驾驶室缓慢落下。故具有操作可靠,安全隐患小的优点。 After this optimization, when the oil pump motor is started, the pressure oil enters the three-position four-way electromagnetic reversing valve through the check valve, and the excess oil will flow back to the oil storage tank through the overflow valve. At this time, the three-position four-way electromagnetic reversing valve controls In the right position, the cab will be lifted slowly due to the action of the throttle valve to ensure safety. After reaching the specified position, the three-position four-way electromagnetic reversing valve is controlled in the middle position to ensure that the pressure in the oil cylinder remains unchanged, thereby ensuring that the cab is fixed at the specified position. At this time, it is convenient to overhaul the engine. After the overhaul is completed, control the three-position four-way electromagnetic reversing valve to the left position, the oil inlet of the oil cylinder becomes the oil outlet, and the oil outlet becomes the oil inlet. fall. Therefore, it has the advantages of reliable operation and small potential safety hazard.
作为进一步优化,所述油泵电机两端的油管上还并联有一个手动泵油机构。这样优化后,当油泵电机电力不足时,可以靠手动泵油进行举升,保证本翻转装置在电力不足时也能够正常使用。其中所述手动泵油机构为成熟的现有成品,故不在此详述。 As a further optimization, a manual oil pump mechanism is also connected in parallel on the oil pipes at both ends of the oil pump motor. After such optimization, when the electric power of the oil pump motor is insufficient, it can be lifted by manually pumping oil to ensure that the turning device can also be used normally when the electric power is insufficient. Wherein said manual oil pump mechanism is a mature existing finished product, so it will not be described in detail here.
综上所述,本实用新型的翻转装置具有以下优点。1、结构简单,成本便宜,利于实施。2、效率高。可在较短的翻转周期内使驾驶室绕前支点翻转,方便了汽车发动机的检测、保养与维修。3、安全性高,有液压系统和传统的锁止机构双重保险。4、操作性强,较手动液压机构省时省力,操作性提高。 To sum up, the turning device of the present invention has the following advantages. 1. The structure is simple, the cost is cheap, and it is convenient for implementation. 2. High efficiency. The cab can be turned around the front fulcrum in a short turning period, which facilitates the inspection, maintenance and repair of the automobile engine. 3. High safety, with double insurance of hydraulic system and traditional locking mechanism. 4. Strong operability, saving time and labor compared with manual hydraulic mechanism, and improving operability.
附图说明 Description of drawings
图1是本实用新型具体实施时的结构示意图。 Fig. 1 is the structural representation when the utility model is concretely implemented.
图2是本实用新型具体实施时采用的推举机构的结构示意图。 Fig. 2 is a schematic structural view of the pushing mechanism adopted during the concrete implementation of the utility model.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型的结构作进一步的详细说明。 The structure of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
具体实施时,如图1所示:一种平头货车驾驶室翻转装置,包括前端下方铰接在车架底盘上的驾驶室1,其中,所述驾驶室1下方位于前端铰接处之后还设置有四杆举升机构3和推举机构,所述四杆举升机构3包括端部相互铰接形成一个菱形的四根连杆,四根连杆构成的菱形的一端铰接在车架底盘上,对角的另一端铰接在驾驶室1下方;所述推举机构包括一个具有伸缩控制功能的伸缩杆2,所述伸缩杆2水平设置且前端连接在四杆举升机构3中间后方的一个铰接点上。
During specific implementation, as shown in Figure 1: a cab overturning device for flat-headed trucks, comprising a
具体实施时,所述推举机构如图2所示包括储油槽4、油泵电机11、单向阀10、溢流阀6、三位四通电磁换向阀7、节流阀8、带伸缩臂的油缸9;所述油泵电机11一端通过油管连接到所述储油槽4,另一端通过油管连接所述单向阀10后再连接到所述三位四通电磁换向阀7的一个进油接口,单向阀10与三位四通电磁换向阀7之间通过油管连接所述溢流阀6后再连回到所述储油槽4,所述三位四通电磁换向阀7的回油接口通过管道连回到所述储油槽4,三位四通电磁换向阀7的两个出油接口分别通过油管连通到所述油缸内活塞的两端,油缸9的伸缩臂即上述伸缩杆2,伸缩臂设置在油缸内活塞上;三位四通电磁换向阀7与油缸9之间的油管内设置所述节流阀8。所述油泵电机11两端的油管上还并联有一个手动泵油机构5。
During specific implementation, the referral mechanism includes an oil storage tank 4, an oil pump motor 11, a one-
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108657994A (en) * | 2017-03-28 | 2018-10-16 | 宝山钢铁股份有限公司 | Bogie clamshell driver's cabin digs failure emergency maintenance device |
CN111359690A (en) * | 2020-03-23 | 2020-07-03 | 徐州工程学院 | A hand-held pipetting and filtering machine |
CN114435496A (en) * | 2022-03-17 | 2022-05-06 | 一汽解放汽车有限公司 | Lifting device and vehicle |
-
2011
- 2011-10-24 CN CN2011204079565U patent/CN202243730U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108657994A (en) * | 2017-03-28 | 2018-10-16 | 宝山钢铁股份有限公司 | Bogie clamshell driver's cabin digs failure emergency maintenance device |
CN111359690A (en) * | 2020-03-23 | 2020-07-03 | 徐州工程学院 | A hand-held pipetting and filtering machine |
CN114435496A (en) * | 2022-03-17 | 2022-05-06 | 一汽解放汽车有限公司 | Lifting device and vehicle |
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Granted publication date: 20120530 Termination date: 20121024 |