CN202241621U - Direct cutting machine of stone plates in pits - Google Patents
Direct cutting machine of stone plates in pits Download PDFInfo
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- CN202241621U CN202241621U CN2011203593049U CN201120359304U CN202241621U CN 202241621 U CN202241621 U CN 202241621U CN 2011203593049 U CN2011203593049 U CN 2011203593049U CN 201120359304 U CN201120359304 U CN 201120359304U CN 202241621 U CN202241621 U CN 202241621U
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Abstract
The utility model discloses a direct cutting machine of stone plates in pits. The machine comprises a cutting rack, wherein a cutting machine head is installed on the cutting rack; a cutting machine head horizontal moving guide rail is installed on the cutting rack; cutting machine head horizontal moving devices are installed on the cutting machine head; travelling wheels are installed at the bottom of the cutting rack; cutting machine tracks are arranged below the travelling wheels; and a cutting machine longitudinal travelling device for driving the travelling wheels to travel on the cutting machine tracks is installed on the cutting rack. The machine has the following effects that: the machine is used for directly cutting the bedrocks in the pits during cutting and large hoisting equipment is not needed; blasting is not needed any more during mining; the environment is not polluted any more; safety is ensured during loading, unloading and transporting, the transport costs are saved and the stone with higher quality can be mined with increase of the pit depth so that the stone resources can not be exhausted; and the stone resources can not be wasted and the utilization rate of the stone resources can be about 95%.
Description
Technical field
The utility model relates to a kind of cutting process method of stone material, also relates to a kind of exploitation processing unit (plant) of stone material.
Background technology
As shown in Figure 6, the method for stone mining adopts cutting mechanics with the stone ore transverse cuts in the pit basically at present; Vertically cutting then; Adopt explosion again or the method split of rising is separated the stone material square stock of cuboid, heavily about ten tons of every block of stone material square stocks, the processing of stone factory that is transported under the mountain through means of transport then carries out dicing; Polish then, polish, cut, accomplish the manufacturing of sheet material.The shortcoming of prior art is:
1. the stone material square stock is too heavy, needs large lifting equipment, and loading and unloading and transportation safety hidden danger are bigger; Waste a large amount of freights, in view of this, when the pit is dark; Safety supervision department promptly no longer allows to continue exploitation; But along with the increase of the pit degree of depth, the quality of building stones is increasingly high, causes the not capable of using of rock material resource.
2. need the perforating explosion in the stone material square stock recovery process, the casualty accident that rubble splashes happens occasionally; And explosive is the dangerous goods of national control, buys, stores, uses extremely strict, has a great responsibility, and administrative expenses are high.
3. the fracture that just becomes very easily of a little defective is arranged in the stone material square stock, and this stone material square stock becomes waste material and is dropped because of cutting after the fracture, the utilization rate of mine rock material only about 40%, and the wasting of resources is extremely serious.
4. a large amount of processing of stone factories are based upon dense population areas under the mountain, and cuts sheet material need adopt a large amount of cutting fluids, contaminated environment, and dust from flying easily, and pile up like a mountain for leftover pieces.
The cutting mechanics of prior art can not be in the pit need be stamped the track fixed pin holes when directly the reason of stone slab is the cutting stone material square stock on stone ore; Corresponding two tracks of each cutting seam; And two tracks only are fixed on and just can make orbitally stable on the big building stones; If the cutting stone slab, though a track can be fixed on the big building stones, another track then can't be fixed.
The utility model content
The utility model technical problem to be solved provides the direct cutting method of stone slab in a kind of pit.
For solving the problems of the technologies described above, the technical scheme of the utility model is:
The direct cutting method of stone slab in the pit may further comprise the steps at least:
The smooth basement rock of first step surface;
Second step was at first cut horizontal partitioning slot on basement rock;
The 3rd step was stamped the track fixed pin holes on the basement rock surface, with the track steady pin two cutter rails are installed, and two cutter rails install cutting machine perpendicular to horizontal partitioning slot on cutter rail, and two cutter rails are positioned on the same plane in this step;
Basement rock between two cutter rails of the 4th step cutting becomes parallel stone slab, and cutting back stone slab only is connected with basement rock the bottom;
The 5th step was unloaded the stone slab cutting machine by two cutter rails; Pull down cutter rail; Then with a cutter rail be placed on cut and the stone slab of parallel upright on; The track steady pin is inserted in the stone slab seam, fill in timber wedge in the seam of the stone slab around the track steady pin then, strengthen support strength cutter rail; On the basement rock surface, stamp the track fixed pin holes then; Install another cutter rail with the track steady pin; Two cutter rails are parallel to the stone slab seam, on two cutter rails, install the stone slab cutting machine, and two cutter rails are positioned on the same plane in this step; Repeating the 5th step can finish the basement rock cutting of whole layer.
The utility model another technical problem to be solved provides the direct cutting machine of stone slab in a kind of pit of realizing said method.
For solving the problems of the technologies described above; The technical scheme of the utility model is: the direct cutting machine of stone slab in the pit; Comprise cutting frame; The cutting head is installed on the said cutting frame, the horizontal moving guide rail of cutting head is installed on the said cutting frame, cutting head horizontal mobile device is installed on the said cutting head; The bottom of said cutting frame is equipped with road wheel, and said road wheel has cutter rail, and said cutting frame is equipped with and is used for the vertical running gear of cutting machine that ground-engaging wheel is walked on cutter rail.
As optimized technical scheme, also be provided with the cutting frame lifting device on the said cutting frame, said cutting frame bottom also is provided with horizontal mobile idler pulley and horizontal mobile idler pulley drive unit.As optimized technical scheme, said cutting frame lifting device comprises an elevating ram that is installed on four jiaos of cutting frames and a piece that is installed on the elevating ram plunger rod; Said horizontal mobile idler pulley drive unit comprises the transverse mobile motor that is installed on cutting frame, laterally moves gearbox with transverse mobile motor is in transmission connection, laterally moves the gearbox horizontal mobile idler pulley that is in transmission connection.
As optimized technical scheme; Said cutting head comprises the cutting machine headstock, with the hinged cutting rack of the said cutting machine headstock, on the said cutting rack cutting motor is installed; Said cutting motor power is connected with the cutting speed change gear; Said cutting speed change gear power is connected with the circular saw head, on the said circular saw head circular saw group is installed, and between the said cutting machine headstock and the cutting rack circular saw head lifting device is installed also.
As optimized technical scheme, said circular saw group comprises at least two saw blades of ingressing, the egress saw blade that quantity is identical with the said saw blade of ingressing and diameter is bigger than the said saw blade of ingressing.
As optimized technical scheme, said circular saw head lifting device comprises that two ends are articulated in the circular saw head hoist cylinder on the cutting machine headstock and the cutting rack respectively.
As optimized technical scheme; Said cutting head horizontal mobile device comprises the tooth bar that is installed on the cutting frame; Be installed on the cutting head transverse mobile motor on the cutting head; Said cutting head transverse mobile motor is connected with the cutting head and laterally moves gearbox, and said cutting head laterally moves gearbox and is connected with the gear that cooperates with tooth bar.
As optimized technical scheme; The vertical running gear of said cutting machine comprises the vertical movable motor of the cutting machine that is installed on the cutting frame; The vertical movable motor of said cutting machine is connected with the cutting machine gearbox of vertically walking; The cutting machine gearbox of vertically walking is connected with power transmission shaft, and road wheel is fixedly installed on the power transmission shaft.
Owing to adopted technique scheme, its beneficial effect is:
1. at the place, pit basement rock is directly cut, do not need large lifting equipment loading and unloading transportation bulk basement rock, loading and unloading and transportation extremely safe; Save a large amount of freights; Even the pit is dark again, the danger that does not also have ore to drop can be transported out the pit with stone slab with common elevator; And along with the increase of the pit degree of depth, can exploit the increasingly high stone material of quality, make the rock material resource can be exhausted.
2. no longer need explosion in the stone mining process, eliminated the trouble of using dangerous material.
3. even defectiveness in the stone material only needs the defective excision that sheet material is corresponding to get final product, can not waste rock material resource, the utilization rate of the utility model rock material resource can reach about 95%, and resource utilization improves greatly.
4. processing of stone factory and pit combine, pollutant all in the pit, contaminated environment no longer.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the circular saw head lifting device structural representation of the utility model embodiment.
Fig. 3 is that the circular saw head lifting device of the utility model embodiment rises sketch map.
Fig. 4 is the cutting frame lifting device work sketch map of the direct cutting machine of stone slab in this pit.
Fig. 5 is work sketch map during laterally the moving of the direct cutting machine of stone slab in this pit.。
Fig. 6 is the vertical view in background technology pit.
Among the figure: the 1-cutting frame; The horizontal moving guide rail of 11-cutting head; 2-cuts head; The 21-cutting rack; The 22-cutting motor; 23-cuts speed change gear; 24-circular saw group; 25-circular saw head hoist cylinder; The 26-cutting machine headstock; The 3-cutter rail; 31-track steady pin; The 32-timber wedge; 4-cutting head transverse mobile motor; The 41-gear; The 42-tooth bar; The 5-elevating ram; 51-props up piece; The vertical movable motor of 6-cutting machine; The 61-road wheel; The 62-cutting machine gearbox of vertically walking; The 63-power transmission shaft; The 7-transverse mobile motor; The horizontal mobile idler pulley of 71-; The 8-coolant supply apparatus; 9-cutting machine moving guide rail; The 10-basement rock.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, further set forth the utility model.In the detailed description below, some example embodiment of the utility model has only been described through the mode of explanation.Undoubtedly, those of ordinary skill in the art can recognize, under the situation of spirit that does not depart from the utility model and scope, can revise described embodiment with various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than is used to limit the protection domain of claim.
The direct cutting method of stone slab in the pit may further comprise the steps at least:
The smooth basement rock of first step surface;
Second step was at first cut horizontal partitioning slot on basement rock;
The 3rd step was stamped the track fixed pin holes on the basement rock surface, with the track steady pin two cutter rails are installed, and two cutter rails install cutting machine perpendicular to horizontal partitioning slot on cutter rail, and two cutter rails are positioned on the same plane in this step;
Basement rock between two cutter rails of the 4th step cutting becomes parallel stone slab, and cutting back stone slab only is connected with basement rock the bottom;
The 5th step was unloaded the stone slab cutting machine by two cutter rails; Pull down cutter rail; Then with a cutter rail be placed on cut and the stone slab of parallel upright on; The track steady pin is inserted in the stone slab seam, fill in timber wedge in the seam of the stone slab around the track steady pin then, strengthen support strength cutter rail; On the basement rock surface, stamp the track fixed pin holes then; Install another cutter rail with the track steady pin; Two cutter rails are parallel to the stone slab seam, on two cutter rails, install the stone slab cutting machine, and two cutter rails are positioned on the same plane in this step; Repeating the 5th step can finish the basement rock cutting of whole layer.
As shown in Figure 1; The direct cutting machine of stone slab comprises cutting frame 1 in the pit, and cutting head 2 is installed on the said cutting frame 1; The horizontal moving guide rail 11 of cutting head is installed on the said cutting frame 1, cutting head horizontal mobile device is installed on the said cutting head 2; The bottom of said cutting frame 1 is equipped with road wheel 61, and said road wheel 61 has cutter rail 3, and said cutting frame is equipped with and is used for the vertical running gear of cutting machine that ground-engaging wheel 61 is walked on cutter rail 3.
On cutting frame 1, also be provided with the cutting frame lifting device, said cutting frame 1 bottom also is provided with horizontal mobile idler pulley 71 and horizontal mobile idler pulley drive unit.The cutting frame lifting device comprises an elevating ram 5 that is installed on 1 four jiaos of cutting frames and a piece 51 that is installed on the elevating ram plunger rod; Laterally the mobile idler pulley drive unit comprises the transverse mobile motor 7 that is installed on cutting frame 1, laterally moves gearbox with transverse mobile motor 7 is in transmission connection, laterally moves the gearbox horizontal mobile idler pulley 71 that is in transmission connection.
As shown in Figures 2 and 3; Said cutting head 2 comprises the cutting machine headstock 26, and the cutting rack 21 hinged with the said cutting machine headstock 26 is equipped with cutting motor 22 on the said cutting rack 21; Said cutting motor 22 power are connected with cutting speed change gear 23 like gearbox; Said cutting speed change gear power is connected with the circular saw head, on the said circular saw head circular saw group 24 is installed, and between the said cutting machine headstock 26 and the cutting rack 21 the circular saw head lifting device is installed also.Circular saw group 24 comprises at least two saw blades of ingressing, the egress saw blade that quantity is identical with the said saw blade of ingressing and diameter is bigger than the said saw blade of ingressing, as adopt 4 ingress saw blade and 4 egress saw blades.Like this when cutting machine carries out work; The saw blade of ingressing is earlier ingressed to basement rock; Joint-cutting after being ingressed along the saw blade of ingressing by the egress saw blade again further cuts basement rock; Ingress saw blade and egress saw blade drives work simultaneously by cutting motor, and not only cut quality is good, cutting efficiency is high, and has protected saw blade.And the circular saw head lifting device comprises that two ends are articulated in the circular saw head hoist cylinder 25 on the cutting machine headstock and the cutting rack respectively.
As shown in Figure 1; Said cutting head horizontal mobile device comprises the tooth bar 42 that is installed on the cutting frame 1; Be installed on the cutting head transverse mobile motor 4 on the cutting head 2; Said cutting head transverse mobile motor is connected with the cutting head and laterally moves gearbox, and said cutting head laterally moves gearbox and is connected with the gear 41 that cooperates with tooth bar.
Shown in Figure 1; The vertical running gear of said cutting machine comprises the vertical movable motor 6 of the cutting machine that is installed on the cutting frame; The vertical movable motor 6 of said cutting machine is connected with the cutting machine gearbox 62 of vertically walking; The cutting machine gearbox 62 of vertically walking is connected with power transmission shaft 63, and road wheel 61 is fixedly installed on the power transmission shaft.
During work; As shown in Figure 1, on the basement rock 10 of smooth back, at first cut horizontal partitioning slot, on basement rock 10 planes, stamp the track fixed pin holes; With track steady pin 31 two cutter rails 3 are installed; Two cutter rails 3 install cutting machine perpendicular to horizontal partitioning slot on cutter rail 3, wherein two cutter rails 3 are positioned on the same plane; Cutting machine is under the vertical movable motor 6 of cutting machine drives, and road wheel 61 moves along cutter rail 3, is cut by 24 pairs of basement rock of cutting motor 22 driver plate saw groups simultaneously; Present embodiment adopts 4 ingress saw blade and 4 egress saw blades; Drive 4 ingress saw blade and 4 egress saw blades by cutting motor and work simultaneously, basement rock is ingressed with 4 saw blades of ingressing, simultaneously with 4 egress saw blades to further cutting with the joint-cutting of ingressing; Cutting back stone slab only is connected with basement rock the bottom; And under cutting head transverse mobile motor 4 drives, realize that by tooth bar that cooperatively interacts 42 and gear 41 the cutting head laterally moves along the horizontal moving guide rail 11 of cutting head, so that the basement rock between two cutter rails 3 is cut; Supply with cooling fluid by coolant supply apparatus 8 like the cooling fluid supply pipe; Saw blade is lowered the temperature, lubricate depositing dust simultaneously, and control the up-down of circular saw heads by circular saw head hoist cylinder 25; Realization is to the progressively cutting of the basement rock between two cutter rails 3, and the basement rock cutting between two cutter rails 3 is accomplished and is parallel stone slab.Afterwards; Like Fig. 4 and shown in Figure 5, by the elevating ram that is installed on 1 four jiaos of cutting frames 5 work, through being installed on the piece 51 on the elevating ram plunger rod; Cutting machine is risen by unloading on two cutter rails 3; Pull down cutter rail 3, then with cutter rail be placed on cut and the stone slab of parallel upright on, track steady pin 31 is inserted in the stone slabs seam fixedly cutter rail; Fill in timber wedge 32 in stone slab around the track steady pin seam then, strengthen support strength cutter rail; On basement rock 10 planes, stamp the track fixed pin holes then; Install another cutter rail with track steady pin 31; Two cutter rails are parallel to the stone slab seam, laterally place cutting machine moving guide rail 9 afterwards, handle elevating ram 5 horizontal mobile idler pulley 71 is positioned on the cutting machine moving guide rail 9; Handling transverse mobile motor 7 drives laterally to move and leads 71 and take turns along the cutting machine moving guide rail and move to cutter rail; Handle elevating ram again road wheel is positioned on the cutter rail 3, remove cutting machine moving guide rail 9, the control cutting machine cuts basement rock.
Claims (8)
1. the direct cutting machine of stone slab in the pit; It is characterized in that: comprise cutting frame; The cutting head is installed on the said cutting frame, the horizontal moving guide rail of cutting head is installed on the said cutting frame, cutting head horizontal mobile device is installed on the said cutting head; The bottom of said cutting frame is equipped with road wheel, and said road wheel has cutter rail, and said cutting frame is equipped with and is used for the vertical running gear of cutting machine that ground-engaging wheel is walked on cutter rail.
2. the direct cutting machine of stone slab in the pit as claimed in claim 1 is characterized in that: also be provided with the cutting frame lifting device on the said cutting frame, said cutting frame bottom also is provided with horizontal mobile idler pulley and horizontal mobile idler pulley drive unit.
3. the direct cutting machine of stone slab in the pit as claimed in claim 2 is characterized in that: said cutting frame lifting device comprises an elevating ram that is installed on four jiaos of cutting frames and a piece that is installed on the elevating ram plunger rod; Said horizontal mobile idler pulley drive unit comprises the transverse mobile motor that is installed on cutting frame, laterally moves gearbox with transverse mobile motor is in transmission connection, laterally moves the gearbox horizontal mobile idler pulley that is in transmission connection.
4. the direct cutting machine of stone slab in the pit as claimed in claim 1; It is characterized in that: said cutting head comprises the cutting machine headstock, with the hinged cutting rack of the said cutting machine headstock, on the said cutting rack cutting motor is installed; Said cutting motor power is connected with the cutting speed change gear; Said cutting speed change gear power is connected with the circular saw head, on the said circular saw head circular saw group is installed, and between the said cutting machine headstock and the cutting rack circular saw head lifting device is installed also.
5. the direct cutting machine of stone slab in the pit as claimed in claim 4 is characterized in that: said circular saw group comprises at least two saw blades of ingressing, the egress saw blade that quantity is identical with the said saw blade of ingressing and diameter is bigger than the said saw blade of ingressing.
6. the direct cutting machine of stone slab in the pit as claimed in claim 4 is characterized in that: said circular saw head lifting device comprises that two ends are articulated in the circular saw head hoist cylinder on the cutting machine headstock and the cutting rack respectively.
7. the direct cutting machine of stone slab in the pit as claimed in claim 1; It is characterized in that: said cutting head horizontal mobile device comprises the tooth bar that is installed on the cutting frame; Be installed on the cutting head transverse mobile motor on the cutting head; Said cutting head transverse mobile motor is connected with the cutting head and laterally moves gearbox, and said cutting head laterally moves gearbox and is connected with the gear that cooperates with tooth bar.
8. like the direct cutting machine of stone slab in each described pit in the claim 1 to 7; It is characterized in that: the vertical running gear of said cutting machine comprises the vertical movable motor of the cutting machine that is installed on the cutting frame; The vertical movable motor of said cutting machine is connected with the cutting machine gearbox of vertically walking; The cutting machine gearbox of vertically walking is connected with power transmission shaft, and road wheel is fixedly installed on the power transmission shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203593049U CN202241621U (en) | 2011-09-23 | 2011-09-23 | Direct cutting machine of stone plates in pits |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203593049U CN202241621U (en) | 2011-09-23 | 2011-09-23 | Direct cutting machine of stone plates in pits |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202241621U true CN202241621U (en) | 2012-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203593049U Expired - Fee Related CN202241621U (en) | 2011-09-23 | 2011-09-23 | Direct cutting machine of stone plates in pits |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202241621U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294755A (en) * | 2011-09-23 | 2011-12-28 | 董衍平 | Method for directly cutting stone slab in pit and direct cutting machine |
| CN105365059A (en) * | 2015-11-26 | 2016-03-02 | 宁波市鄞州飞虎机械有限公司 | Ceramic tile cutting machine |
| CN108994219A (en) * | 2018-07-10 | 2018-12-14 | 佛山市程显科技有限公司 | A kind of cutting mechanism of pinrshape |
-
2011
- 2011-09-23 CN CN2011203593049U patent/CN202241621U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294755A (en) * | 2011-09-23 | 2011-12-28 | 董衍平 | Method for directly cutting stone slab in pit and direct cutting machine |
| CN105365059A (en) * | 2015-11-26 | 2016-03-02 | 宁波市鄞州飞虎机械有限公司 | Ceramic tile cutting machine |
| CN105365059B (en) * | 2015-11-26 | 2018-11-27 | 宁波市鄞州飞虎机械有限公司 | A kind of ceramic tile cutter |
| CN108994219A (en) * | 2018-07-10 | 2018-12-14 | 佛山市程显科技有限公司 | A kind of cutting mechanism of pinrshape |
| CN108994219B (en) * | 2018-07-10 | 2020-02-14 | 佛山市程显科技有限公司 | Shearing mechanism of foot shearing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20130923 |